Solid-Liquid Flow-Induced Erosion Prediction in Three-Dimensional Pump Casing

2009 ◽  
Author(s):  
Krishnan V. Pagalthivarthi ◽  
Robert J. Visintainer
Keyword(s):  
Wear Rate ◽  
Flow Field ◽  
Liquid Flow ◽  
Three Dimensional ◽  
Surface Wear ◽  
Two Phase ◽  
Erosion Prediction ◽  
Water Region ◽  
High Erosion Rate ◽  
Solid Liquid

Solid-liquid flow-induced erosion wear prediction in a typical three-dimensional pump casing is dealt with. The two-phase flow field inside the three-dimensional pump casing is simulated using finite element modeling of mono-size particulate flow. Using this flow field and the concentration along the casing surface, wear rate is calculated using empirically determined wear coefficients. Wear rate along the three-dimensional casing surface and the location of high erosion rate are examined. Results show that the wear rate distribution is high near the cut water region (the region separating the total flow from the discharge flow). Wear is non-uniformly distributed and is high at some local spots. Even along other radial sections, wear rate varies significantly from the sides to the centerline of the casing.

Numerical Simulation of Sand Erosion Phenomena in Rotor/Stator Interaction of Compressor

2006 ◽  
Author(s):  
Masaya Suzuki ◽  
Kazuaki Inaba ◽  
Makoto Yamamoto
Keyword(s):  
Flow Field ◽  
Three Dimensional ◽  
Axial Flow ◽  
Solid Particles ◽  
Aircraft Engines ◽  
Two Phase ◽  
Erosion Prediction ◽  
Sand Erosion ◽  
Wall Deformation ◽  
Rotor Stator Interaction

Sand erosion is a phenomenon where solid particles impinging to a wall cause serious mechanical damages to the wall surface. This phenomenon is a typical gas-particle two-phase turbulent flow and a multi-physics problem where the flow field, particle trajectory and wall deformation interact with among others. On the other hand, aircraft engines operating in a particulate environment are subjected to the performance and lifetime deterioration due to sand erosion. Especially, the compressor of the aircraft engines is severely damaged. The flow fields of the compressor have strongly three dimensional and unsteady characters. In order to estimate the deterioration due to sand erosion, the sand erosion simulation for the compressor is required under the consideration of the rotor-stator interaction. In the present study, we apply our three dimensional sand erosion prediction code to a single stage axial flow compressor. We numerically investigate the change of the flow field, the particle trajectories, and the eroded wall shape in the compressor, to clarify the effects of sand erosion.

Analysis of Single- and Two-Phase Flows in Turbopump Inducers

1967 ◽  
Vol 89 (4) ◽  
pp. 577-586 ◽  
Author(s):  
P. Cooper
Keyword(s):  
Equation Of State ◽  
Flow Field ◽  
Thermal Effects ◽  
Single Phase ◽  
Fluid Pressure ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Recent Theory ◽  
Two Phase ◽  
Overall Efficiency

A model is developed for analytically determining pump inducer performance in both the single-phase and cavitating flow regimes. An equation of state for vaporizing flow is used in an approximate, three-dimensional analysis of the flow field. The method accounts for losses and yields internal distributions of fluid pressure, velocity, and density together with the resulting overall efficiency and pressure rise. The results of calculated performance of two sample inducers are presented. Comparison with recent theory for fluid thermal effects on suction head requirements is made with the aid of a resulting dimensionless vaporization parameter.

Two-Phase Flow Field Numerical Simulation in Scrubber for Exhaust Gas Desulfurization

2014 ◽  
Vol 541-542 ◽  
pp. 1288-1291
Author(s):  
Zhi Feng Dong ◽  
Quan Jin Kuang ◽  
Yong Zheng Gu ◽  
Rong Yao ◽  
Hong Wei Wang
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Flue Gas ◽  
Two Phase Flow ◽  
Three Dimensional ◽  
Flue Gas Desulfurization ◽  
Parameter Design ◽  
Phase Flow ◽  
Two Phase ◽  
Entrance Angle

Calculation fluid dynamics software Fluent was used to conduct three-dimensional numerical simulation on gas-liquid two-phase flow field in a wet flue gas desulfurization scrubber. The k-ε model and SIMPLE computing were adopted in the analysis. The numerical simulation results show that the different gas entrance angles lead to internal changes of gas-liquid two-phase flow field, which provides references for reasonable parameter design of entrance angle in the scrubber.

Research Analysis and Experiment Study on Flow Field of Hydrodynamic Coupling

2011 ◽  
Vol 418-420 ◽  
pp. 2006-2011
Author(s):  
Rui Zhang ◽  
Cheng Jian Sun ◽  
Yue Wang
Keyword(s):  
Flow Field ◽  
Cfd Simulation ◽  
Two Phase Flow ◽  
Three Dimensional ◽  
Internal Flow ◽  
Phase Flow ◽  
Complex Flow ◽  
Two Phase ◽  
Operation Conditions ◽  
Hydrodynamic Coupling

CFD simulation and PIV test technology provide effective solution for revealing the complex flow of hydrodynamic coupling’s internal flow field. Some articles reported that the combination of CFD simulation and PIV test can be used for analyzing the internal flow field of coupling, and such analysis focuses on one-phase flow. However, most internal flow field of coupling are gas-fluid two-phase flow under the real operation conditions. In order to reflect the gas-fluid two-phase flow of coupling objectively, CFD three-dimensional numerical simulation is conducted under two typical operation conditions. In addition, modern two-dimensional PIV technology is used to test the two-phase flow. This method of combining experiments and simulation presents the characteristics of the flow field when charging ratios are different.

scholarly journals Influence of Blade Type on the Flow Structure of a Vortex Pump for Solid-Liquid Two-Phase Flow

Machines ◽  
2021 ◽  
Vol 9 (12) ◽  
pp. 353
Author(s):  
Hui Quan ◽  
Yanan Li ◽  
Lei Kang ◽  
Xinyang Yu ◽  
Kai Song ◽  
...  
Keyword(s):  
Flow Structure ◽  
Liquid Flow ◽  
Single Phase ◽  
Solid Phase ◽  
Internal Flow ◽  
Phase Flow ◽  
Centrifugal Pumps ◽  
Two Phase ◽  
Vortex Pump ◽  
Solid Liquid

Vortex pumps have good non-clogging performance owing to their impellers being retracted into retraction cavities, but they are much less efficient than ordinary centrifugal pumps. In this paper, numerical simulations were performed on a model of the 150WX200-20 vortex pump for four different blade types, and the influence of blade structure on pump performance was determined. The simulations revealed the existence of axial vortices in the flow passage between the blades in the impeller region. The geometric characteristics of these axial vortices were more regular in two-phase solid-liquid flow than single-phase liquid flow. The presence of the solid phase reduced the vortex strength compared with the single-phase flow and suppressed the increase in size of the secondary circulation vortex. It was found, however, that the blade shape had a greater influence on the circulating flow than the presence of the solid phase. The flow state of the medium flowing out of the impeller domain had a direct effect on the circulating flow with this effect being related to the law governing the flow of the medium in the flow channel between the blades. It was found that the performance of a front-bent blade was the best and that of a curved blade the worst. This influence of blade type on the internal flow structure was used to further explain the relationship between the internal flow structure and the external characteristics of the vortex pump, the understanding of which is crucial for blade selection and hydraulic optimization.

The Numerical Simulation of the Flow Field in the Underground Hydrocyclone

2013 ◽  
Vol 655-657 ◽  
pp. 470-475
Author(s):  
Jing Chang Wang ◽  
Fu Lai Guo ◽  
Meng Hua Wu
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Field Distribution ◽  
Phase Distribution ◽  
Three Dimensional ◽  
Internal Flow ◽  
No Formation ◽  
The Media ◽  
Solid Liquid ◽  
Air Column

For preventing sand in underground oil, this paper structures a model of hydrocyclone with the inside cyclone and the outside one seriesing and describes how it works. By the TGrid procedures, the all of the hydrocyclone is meshed with the tetrahedral and the boundary conditions are determined. The methods of Three-dimensional numerical simulation in FLUENT are used to simulate the velocity field distribution, the pressure field distribution, the path lines of the separated medition characteristics of the separated medium and the phase distribution of the medium. The affect of the internal separated medition characteristics to the separated performance is analysed. Through the simulation, it is found that the spiral fin in the hydrocyclone can guide the fluid to produce a vortex flow to meet the purpose of separating the solid-liquid. There is no formation of the air column comparing with the conventional cyclone, so the internal flow field is more stable to conductive to the separation of the media. It provides a basis for the improvement of the cyclone.

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