Numerical Simulation of Condensation of Upward Flow in a Vertical Pipe

Author(s):  
Guodong Qiu ◽  
Zhiyong Wu ◽  
Yiqiang Jiang ◽  
Shulei Li ◽  
Weihua Cai

A transient three-dimensional volume of fluid (VOF) simulation on condensation of upward flow of wet steam inside a 12 mm i.d. vertical pipe is presented. The effect of gravity and surface tension are taken into account. A uniform wall heat flux have been fixed as boundary conditions. The mass flux is m=130∼6000 kg m−2 s−1 and the turbulence inside the vapor phase and liquid phase have been handled by Reynolds Stress (RS) model. The vapor quality of fluid x=0∼0.4. The numerical simulation results show that in all the simulated conditions only the bubbly flow, slug flow, churn flow and annular flow are observed, in addition the results of flow pattern are in good agreement with the regime map from Hewitt and Roberts. The typical velocity field characteristic of each flow pattern and the effect of velocity field on heat transfer of condensation are analyzed. It can be found that only slug flow has an obvious local eddy around the slug gas in all simulated flow patterns. The trend of heat transfer coefficients rises throughout with the increase of vapor quality for all simulated conditions, which is good agreement with the correlation from Boyko and Kruzhilin.

2014 ◽  
Vol 6 ◽  
pp. 589250 ◽  
Author(s):  
Guo-Dong Qiu ◽  
Wei-Hua Cai ◽  
Shu-Lei Li ◽  
Zhi-Yong Wu ◽  
Yi-Qiang Jiang ◽  
...  

A transient three-dimensional volume of fluid (VOF) simulation on condensation of upward flow of wet steam inside a 12 mm i.d. vertical pipe is presented. The effect of gravity and surface tension are taken into account. A uniform wall temperature has been fixed as boundary conditions. The mass flux is 130~6400 kg m−2's−1 and the turbulence inside the vapor phase and liquid phase have been handled by Reynolds stress model (RSM). The vapor quality of fluid is 0~0.4. The numerical simulation results show that, in all the simulation conditions, the bubbly flow, slug flow, churn flow, wispy annular flow, and annular flow are observed; in addition, the results of flow pattern are in good agreement with the regime map from Hewitt and Roberts. The typical velocity field characteristic of each flow pattern and the effect of velocity field on heat transfer of condensation are analyzed, indicating that the slug flow and churn flow have obvious local eddy. However, no obvious eddy is observed in other flow patterns and the streamlines are almost parallel to the flow direction. The simulation results of heat transfer coefficients and frictional pressure drop show good agreement with the correlations from existing literatures.


1993 ◽  
Vol 115 (4) ◽  
pp. 963-972 ◽  
Author(s):  
M. W. Wambsganss ◽  
D. M. France ◽  
J. A. Jendrzejczyk ◽  
T. N. Tran

Results of a study on boiling heat transfer of refrigerant R-113 in a small-diameter (2.92 mm) tube are reported. Local heat transfer coefficients are measured for a range of heat flux (8.8–90.75 kW/m2), mass flux (50–300 kg/m2s), and equilibrium mass quality (0–0.9). The measured coefficients are used to evaluate 10 different heat transfer correlations, some of which have been developed specifically for refrigerants. High heat fluxes and low mass fluxes are inherent in small channels, and this combination results in high boiling numbers. In addition, based on a flow pattern map developed from adiabatic experiments with air-water mixtures, it has been shown that small-diameter channels produce a slug flow pattern over a large range of parameters when compared with larger-diameter channels. The effects of high boiling number and slug flow pattern lead to domination by a nucleation mechanism. As a result, the two-phase correlations that predicted this dominance also predicted the data the best when they properly modeled the physical parameters. The correlation of Lazarek and Black (1982) predicted the data very well. It is also shown that a simple form, suggested by Stephan and Abdelsalam (1980) for nucleate pool boiling, correlates the data equally well; both correlations are within a mean deviation of less than 13 percent. Results are applicable to boiling in compact heat exchangers.


2005 ◽  
Vol 128 (6) ◽  
pp. 557-563 ◽  
Author(s):  
Paul L. Sears ◽  
Libing Yang

Heat transfer coefficients were measured for a solution of surfactant drag-reducing additive in the entrance region of a uniformly heated horizontal cylindrical pipe with Reynolds numbers from 25,000 to 140,000 and temperatures from 30to70°C. In the absence of circumferential buoyancy effects, the measured Nusselt numbers were found to be in good agreement with theoretical results for laminar flow. Buoyancy effects, manifested as substantially higher Nusselt numbers, were seen in experiments carried out at high heat flux.


Author(s):  
Anil K. Tolpadi ◽  
Michael E. Crawford

The heat transfer and aerodynamic performance of turbine airfoils are greatly influenced by the gas side surface finish. In order to operate at higher efficiencies and to have reduced cooling requirements, airfoil designs require better surface finishing processes to create smoother surfaces. In this paper, three different cast airfoils were analyzed: the first airfoil was grit blasted and codep coated, the second airfoil was tumbled and aluminide coated, and the third airfoil was polished further. Each of these airfoils had different levels of roughness. The TEXSTAN boundary layer code was used to make predictions of the heat transfer along both the pressure and suction sides of all three airfoils. These predictions have been compared to corresponding heat transfer data reported earlier by Abuaf et al. (1997). The data were obtained over a wide range of Reynolds numbers simulating typical aircraft engine conditions. A three-parameter full-cone based roughness model was implemented in TEXSTAN and used for the predictions. The three parameters were the centerline average roughness, the cone height and the cone-to-cone pitch. The heat transfer coefficient predictions indicated good agreement with the data over most Reynolds numbers and for all airfoils-both pressure and suction sides. The transition location on the pressure side was well predicted for all airfoils; on the suction side, transition was well predicted at the higher Reynolds numbers but was computed to be somewhat early at the lower Reynolds numbers. Also, at lower Reynolds numbers, the heat transfer coefficients were not in very good agreement with the data on the suction side.


2009 ◽  
Vol 131 (9) ◽  
Author(s):  
Chang Yong Park ◽  
Pega Hrnjak

Abstract C O 2 flow boiling heat transfer coefficients and pressure drop in a 3.5mm horizontal smooth tube are presented. Also, flow patterns were visualized and studied at adiabatic conditions in a 3mm glass tube located immediately after a heat transfer section. Heat was applied by a secondary fluid through two brass half cylinders to the test section tubes. This research was performed at evaporation temperatures of −15°C and −30°C, mass fluxes of 200kg∕m2s and 400kg∕m2s, and heat flux from 5kW∕m2 to 15kW∕m2 for vapor qualities ranging from 0.1 to 0.8. The CO2 heat transfer coefficients indicated the nucleate boiling dominant heat transfer characteristics such as the strong dependence on heat fluxes at a mass flux of 200kg∕m2s. However, enhanced convective boiling contribution was observed at 400kg∕m2s. Surface conditions for two different tubes were investigated with a profilometer, atomic force microscope, and scanning electron microscope images, and their possible effects on heat transfer are discussed. Pressure drop, measured at adiabatic conditions, increased with the increase of mass flux and quality, and with the decrease of evaporation temperature. The measured heat transfer coefficients and pressure drop were compared with general correlations. Some of these correlations showed relatively good agreements with measured values. Visualized flow patterns were compared with two flow pattern maps and the comparison showed that the flow pattern maps need improvement in the transition regions from intermittent to annular flow.


2012 ◽  
Vol 516-517 ◽  
pp. 312-315
Author(s):  
Guang Hua Li ◽  
Hong Lei Liu ◽  
De Jian Wang

This paper has formulated a heat transfer model for analyzing the cooling properties of a heat pipe cooling device of oil-immersed electrical transformer. Based on the model, the oil temperature field of a 30 KVA oil-immersed transformer has been numerical simulated, and experiments also had been conducted. Results showed that the numerical simulation has good agreement with experiment results. Results also showed that heat pipe radiator is feasible for oil-immersed electrical transformer cooling. The model can be used to analyze the oil temperature distribution properties in an oil-immersed electrical transformer with heat pipe cooling device, and provide theoretical guide for transformer design and improvement.


Author(s):  
Kwang-Hyun Bang ◽  
Kun-Eui Hong ◽  
In-Seon Hwang

This paper reports an experimental study on flow boiling of water in a minichannel. Flow boiling heat transfer coefficients and pressure drops were measured and the data were compared with existing correlations. The effect of pressure was the major objectives in this study and the range of pressure was 1 to 18 bars. The experimental apparatus consisted mainly of a minichannel test section, gear pump, pre-heater, pressurizer, condenser and evaporator. The evaporator was used for variation of vapor quality at the inlet of test section. The pressurizer controls the desired system pressure. The test section is a round tube of 1.73 mm inside diameter, made of 316 stainless steel. The test section and the evaporator tubes were heated by DC electric current through the tubes. The measured flow boiling heat transfer coefficients showed two distinct regions; relatively high heat transfer coefficients at low vapor quality and lower heat transfer coefficients at higher vapor quality. This observation implies the change of flow regime, slug to annular flow. Comparisons of the experimental data and the prediction of correlations (Gungor & Winterton, 1987; Tran et al., 1996; Kandlikar, 2003) showed large discrepancy in both regions.


Author(s):  
Haruhiko Ohta ◽  
Koichi Inoue ◽  
Yuichiro Shimada

Flow boiling heat transfer in a single small tube is investigated by using FC72 as a working fluid. The heat transfer coefficients are measured in the ranges of heat flux 2–24kW/m2 and mass velocity 100–400kg/m2s under the condition of near atmospheric pressure. Test tube, made of stainless steel, has an inner diameter of 0.51mm and a heated length of 200mm. The tube is located horizontally in a vacuum chamber to reduce the heat loss and to minimize the time to obtain data regarded as that of steady state. In the single-phase region, heat transfer coefficients due to forced convection are in good agreement with the values from the conventional theories. In the saturated region, measured heat transfer characteristics are quite different depending on whether the test liquid is deaerated or not deaerated before the experiments. By using deaerated liquid, three different heat transfer regimes are observed: In the first regime, the heat transfer is dominated by nucleate boiling in low vapor quality, and the heat transfer is deteriorated or enhanced depending on the channel confinement and heat flux. In the second regime, the heat transfer is dominated by two-phase forced convection in moderate quality as is well known for the tubes of normal size. In the third regime, the heat transfer is dominated again by two-phase forced convection, but is deteriorated in high quality. One or two regimes can disappear or become unclear depending on the conditions of flow and heating. The effects of vapor quality and mass velocity on the heat transfer characteristics due to two-phase forced convection in the moderate vapor quality are clarified in the experimental ranges tested. And a reason for the gradual heat transfer deterioration observed in high quality is discussed based on the liquid-vapor behaviors inherent in small diameter tubes.


Author(s):  
Bin Ren ◽  
Xiaoying Tang ◽  
Hongliang Lu ◽  
Dongliang Fu ◽  
Yannan Du ◽  
...  

It is the simplest and most feasible method to enhance heat transfer by replacing the smooth tube with various kinds of special-shaped enhanced tubes. In this paper, the characteristics of condensation and flow resistance inside horizontal corrugated low finned tubes were studied experimentally. The effects of steam inlet conditions and condensation tubes structural parameters were analyzed. The results showed that the heat transfer performance inside corrugated low finned tubes was greater than that inside smooth tubes. Like inside smooth tubes, the heat transfer coefficients increased with the vapor quality and steam mass flux. But the enhancement rate showed the opposite trend. And the heat transfer coefficients inside corrugated low finned tubes increased with the decrease of pitch and increase of protrusion height. Meanwhile, the variation trend of pressure drop gradient changing with inlet conditions and construal parameters was consistent with trend of heat transfer coefficient. The performance evaluation criteria were used to evaluate the comprehensive performance. It was found that the maximum performance evaluation factor was acquired at the minimum vapor quality and mass flux. The maximum value was 2.24 happened in the tube with pitch of 6 mm and height of 0.7mm. Finally, both the correlation for heat transfer coefficient and correlation for pressure drop gradient were developed by fitting experimental data. And this would provide calculation foundations for the design of horizontal condensers with corrugated low finned tubes.


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