Experimental Modeling of Heat Transfer in a Continuous Casting Mould Model

2014 ◽  
Author(s):  
R. Kalter ◽  
B. W. Righolt ◽  
S. Kenjereš ◽  
C. R. Kleijn ◽  
M. J. Tummers
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Continuous Casting ◽  
Transfer Coefficient ◽  
Cooling Water ◽  
Working Fluid ◽  
Water Interface ◽  
Temperature Distributions ◽  
Air Water Interface ◽  
Continuous Casting Mould

Temperature distributions in a thin continuous casting mould model have been studied experimentally, using water as a working fluid. The mould model consists of two narrow walls and two broad walls. One of the broad walls of the mould model was cooled with cooling water of a fixed temperature. Inflow of two turbulent jets with a constant high temperature was from a bifurcated nozzle, submerged to a depth of 0.1 m below the air/water interface. The temperature drop over the mould was measured as a function of the temperature difference between the liquid flowing into the mould and the cooling water temperature. From these measurements the overall heat transfer coefficient and heat transfer coefficient due to convection in the mould were calculated. Temperature distributions at the cooled wall have been measured using thermochromic liquid crystal sheets, which have a specific color depending on the temperature. The shear layers of the two jets hit the cooled wall, leading to hot spot formation. The jets show a self-sustained oscillating behavior, leading to a non stationary temperature distribution at the cooled wall. Between the jets and the air/water interface, recirculation zones occur where the liquid cools down significantly, leading to large wall temperature differences in the mould.

A Loop Thermosyphon With Hydrophobic Spots Evaporator Surface

2018 ◽  
Author(s):  
Hongbin He ◽  
Biao Shen ◽  
Sumitomo Hidaka ◽  
Koji Takahashi ◽  
Yasuyuki Takata
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Nucleate Boiling ◽  
Working Fluid ◽  
Immersion Method ◽  
Two Phase ◽  
Coating Materials ◽  
High Heat Transfer ◽  
Coated Surface

Heat transfer characteristic of a closed two-phase thermosyphon with enhanced boiling surface is studied and compared with that of a copper mirror surface. Two-phase cooling improves heat transfer coefficient (HTC) a lot compared to single-phase liquid cooling. The evaporator surfaces, coated with a pattern of hydrophobic circle spots (non-electroplating Ni-PTFE, 0.5∼2 mm in diameter and 1.5–3 mm in pitch) on Cu substrates, achieve very high heat transfer coefficient and lower the incipience temperature overshoot using water as the working fluid. Sub-atmospheric boiling on the hydrophobic spot-coated surface shows a much better heat transfer performance. Tests with heat loads (30 W to 260 W) reveals the coated surfaces enhance nucleate boiling performance by increasing the bubbles nucleation sites density. Hydrophobic circle spots coated surface with diameter 1 mm, pitch 1.5 mm achieves the maximal heat transfer enhancement with the minimum boiling thermal resistance as low as 0.03 K/W. The comparison of three evaporator surfaces with same spot parameters but different coating materials is carried out experimentally. Ni-PTFE coated surface with immersion method performs the optimal performance of the thermosyphon.

A Fundamental View of the Flow Boiling Heat Transfer Characteristics of Nano-Refrigerants

2012 ◽  
Author(s):  
Lorenzo Cremaschi
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Liquid Phase ◽  
Transfer Coefficient ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Working Fluid ◽  
Heat Transfer Characteristics ◽  
Transfer Characteristics ◽  
Flow Boiling Heat Transfer

Driven by higher energy efficiency targets and industrial needs of process intensification and miniaturization, nanofluids have been proposed in energy conversion, power generation, chemical, electronic cooling, biological, and environmental systems. In space conditioning and in cooling systems for high power density electronics, vapor compression cycles provide cooling. The working fluid is a refrigerant and oil mixture. A small amount of lubricating oil is needed to lubricate and to seal the sliding parts of the compressors. In heat exchangers the oil in excess penalizes the heat transfer and increases the flow losses: both effects are highly undesired but yet unavoidable. This paper studies the heat transfer characteristics of nanorefrigerants, a new class of nanofluids defined as refrigerant and lubricant mixtures in which nano-size particles are dispersed in the high-viscosity liquid phase. The heat transfer coefficient is strongly governed by the viscous film excess layer that resides at the wall surface. In the state-of-the-art knowledge, while nanoparticles in the refrigerant and lubricant mixtures were recently experimentally studied and yielded convective in-tube flow boiling heat transfer enhancements by as much as 101%, the interactions of nanoparticles with the mixture still pose several open questions. The model developed in this work suggested that the nanoparticles in this excess layer generate a micro-convective mass flux transverse to the flow direction that augments the thermal energy transport within the oil film in addition to the macroscopic heat conduction and fluid convection effects. The nanoparticles motion in the shearing-induced and non-uniform shear rate field is added to the motion of the nanoparticles due to their own Brownian diffusion. The augmentation of the liquid phase thermal conductivity was predicted by the developed model but alone it did not fully explain the intensification on the two-phase flow boiling heat transfer coefficient reported in previous work in the literature. Thus, additional nano- and micro-scale heat transfer intensification mechanisms were proposed.

Flow Boiling Heat Transfer in a Silicon Microchannel Heat Sink Using Liquid Crystal Thermography

2008 ◽  
Author(s):  
Ayman Megahed ◽  
Ibrahim Hassan ◽  
Tariq Ahmad
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Sink ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Heat Fluxes ◽  
Working Fluid ◽  
Microchannel Heat Sink

The present study focuses on the experimental investigation of boiling heat transfer characteristics and pressure drop in a silicon microchannel heat sink. The microchannel heat sink consists of a rectangular silicon chip in which 45 rectangular microchannels were chemically etched with a depth of 295 μm, width of 254 μm, and a length of 16 mm. Un-encapsulated Thermochromic liquid Crystals (TLC) are used in the present work to enable nonintrusive and high spatial resolution temperature measurements. This measuring technique is used to provide accurate full and local surface-temperature and heat transfer coefficient measurements. Experiments are carried out for mass velocities ranging between 290 to 457 kg/m2.s and heat fluxes from 6.04 to 13.06 W/cm2 using FC-72 as the working fluid. Experimental results show that the pressure drop increases as the exit quality and the flow rate increase. High values of heat transfer coefficient can be obtained at low exit quality (xe < 0.2). However, the heat transfer coefficient decreases sharply and remains almost constant as the quality increases for an exit quality higher than 0.2.

Computer Simulation of Mixed Convection of Alumina-Deionized Water Nanofluid Over Four In-Line Electronic Chips Embedded in One Wall of a Vertical Rectangular Channel

2019 ◽  
Vol 12 (4) ◽  
Author(s):  
Nalla Ramu ◽  
P. S. Ghoshdastidar
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Heat Transfer Coefficient ◽  
Mixed Convection ◽  
Transfer Coefficient ◽  
Base Fluid ◽  
Rectangular Channel ◽  
Working Fluid ◽  
Al2o3 Nanoparticles ◽  
Enhancement Factors

Abstract This paper presents a computational study of mixed convection cooling of four in-line electronic chips by alumina-deionized (DI) water nanofluid. The chips are flush-mounted in the substrate of one wall of a vertical rectangular channel. The working fluid enters from the bottom with uniform velocity and temperature and exits from the top after becoming fully developed. The nanofluid properties are obtained from the past experimental studies. The nanofluid performance is estimated by computing the enhancement factor which is the ratio of chips averaged heat transfer coefficient in nanofluid to that in base fluid. An exhaustive parametric study is performed to evaluate the dependence of nanoparticle volume fraction, diameter of Al2O3 nanoparticles in the range of 13–87.5 nm, Reynolds number, inlet velocity, chip heat flux, and mass flowrate on enhancement in heat transfer coefficient. It is found that nanofluids with smaller particle diameters have higher enhancement factors. It is also observed that enhancement factors are higher when the nanofluid Reynolds number is kept equal to that of the base fluid as compared with the cases of equal inlet velocities and equal mass flowrates. The linear variation in mean pressure along the channel is observed and is higher for smaller nanoparticle diameters.

Two Phase Heat Transfer of Ammonia in a Mini/Micro Channel

2010 ◽  
Author(s):  
M. Hamayun Maqbool ◽  
Bjo¨rn Palm ◽  
R. Khodabandeh ◽  
Rashid Ali
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Mass Flux ◽  
Experimental Results ◽  
Working Fluid ◽  
Internal Diameter ◽  
Vapour Quality ◽  
The Heat Transfer Coefficient

Experiments have been performed to investigate heat transfer in a circular vertical mini channel made of stainless steel (AISI 316) with internal diameter of 1.70 mm and a uniformly heated length of 245 mm using ammonia as working fluid. The experiments are conducted for a heat flux range of 15 to 350 kW/m2 and mass flux range of 100 to 500 kg/m2s. The effects of heat flux, mass flux and vapour quality on the heat transfer coefficient are explored in detail. The experimental results show that the heat transfer coefficient increases with imposed wall heat flux while mass flux and vapour quality have no considerable effect. Experimental results are compared to predictive methods available in the literature for boiling heat transfer. The correlations of Cooper et al. [1] and Shah [3] are in good agreement with our experimental data.

Research on Thermal Deformation State of Mould Copper Plate with Different CC Technical Parameters

2011 ◽  
Vol 117-119 ◽  
pp. 949-953
Author(s):  
Li Gen Sun ◽  
Hui Rong Li ◽  
Jia Quan Zhang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Casting Speed ◽  
Process Analysis ◽  
Great Influence ◽  
Cooling Water ◽  
Equivalent Strain ◽  
Steel Shell ◽  
Deformation State

Heat transfer coefficient, temperature of cooling water and casting speed have definitely influence for the mould thermal state, especially with the high temperature. The coupled visco-elasto-plastic FEM models have been presented for thermal process analysis of steel shell and the mould copper plates. It is shown that, the heat transfer coefficient and the temperature of cooling water have little influence to the maximum equivalent mises stress and equivalent strain of the mould; but the casting speed has a great influence, with the increasing casting speed from 1.0 to 1.6 m/min, equivalent mises stress creasing rate is reached to 8.7%, and the equivalent strain is also getting smaller.

Thermal Characteristics of a Cylindrical Heat Pipe using Multi-Layer Screen Mesh Wick

2018 ◽  
Vol 10 (5) ◽  
Author(s):  
R. Sankar Rao ◽  
S. Bhanu Prakash
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Thermal Resistance ◽  
Transfer Coefficient ◽  
Heat Pipe ◽  
Thermal Characteristics ◽  
Wire Mesh ◽  
Working Fluid ◽  
Wick Structure ◽  
Screen Mesh

Heat pipe is the most widely used heat exchanging device in removal of heat from any given system at a faster rate. The thermal characteristics of heat pipe with single and multi-layered screen mesh wicks have been observed with two working fluids water and acetone. Heat pipe of length 250 mm and 12.7 mm outer diameter, made of copper material is used in all the trials of with and without wick structure. A 100 mesh stainless steel screen wire mesh is chosen as wick structure. Experiments were conducted at different heat loads and various inclinations with 100% fill ratio in evaporator. The performance is measured based on total thermal resistance and overall heat transfer coefficient. The heat pipe is found effective at 60o inclination with acetone as a working fluid and with four layered screen mesh wick. Uncertainty in thermal resistance and heat transfer coefficient is calculated for a heat input of 10W at 0 and 60 inclinations.

Increasing Condenser Capacity Without Adding Tubes to Support a Station Uprate

2010 ◽  
Author(s):  
Warren C. Welch ◽  
Timothy J. Harpster ◽  
Joseph W. Harpster
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Surface Area ◽  
Low Cost ◽  
Cooling Water ◽  
Steam Generation ◽  
Before And After ◽  
Generation Capacity ◽  
Almost All

A station uprate provides an economical opportunity to improve the generation capacity of a power plant if all the major system components are able to handle the effects of increased generation. The magnitude of uprate from increased steam generation will be limited by the maximum capacity of the weakest link in the cycle, which for many plants is the condenser. The condensers on many units are already pushed to their limit. This is especially true if a cooling tower is employed, where the condenser inlet cooling water temperatures are high on high wet-bulb temperature days. This condition forces many units to throttle down load to prevent excursions above the backpressure limits on their turbines. For condensers limited by the present duty, however, the options have been historically limited to rebundling the whole condenser with a larger surface area design and perhaps changing the tube material to a material with a higher heat transfer coefficient. Recently, a very low cost option has been demonstrated that should be considered by any plant looking to increase condenser duty or prevent station power reductions. Advances in the proper management of steam, condensate and noncondensable flows have permitted an upgrade for almost all vintage condensers, unlocking inactive surface area without a bundle replacement or complete redesign. This paper reports the results of a condenser retrofit effort, with emphasis on an upgrade applied to a load limited condenser concurrent with a major reduction in its operating backpressure. The performance of the condenser is presented before and after the upgrade showing significant backpressure reduction and heat transfer improvement accompanied by exceptional condensate chemistry results. It will be shown that 30% of the effective condenser surface area (or similarly, an additional 30% average heat transfer coefficient) was unlocked by activating the previously idle surface area.

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