A Loop Thermosyphon With Hydrophobic Spots Evaporator Surface

Author(s):  
Hongbin He ◽  
Biao Shen ◽  
Sumitomo Hidaka ◽  
Koji Takahashi ◽  
Yasuyuki Takata

Heat transfer characteristic of a closed two-phase thermosyphon with enhanced boiling surface is studied and compared with that of a copper mirror surface. Two-phase cooling improves heat transfer coefficient (HTC) a lot compared to single-phase liquid cooling. The evaporator surfaces, coated with a pattern of hydrophobic circle spots (non-electroplating Ni-PTFE, 0.5∼2 mm in diameter and 1.5–3 mm in pitch) on Cu substrates, achieve very high heat transfer coefficient and lower the incipience temperature overshoot using water as the working fluid. Sub-atmospheric boiling on the hydrophobic spot-coated surface shows a much better heat transfer performance. Tests with heat loads (30 W to 260 W) reveals the coated surfaces enhance nucleate boiling performance by increasing the bubbles nucleation sites density. Hydrophobic circle spots coated surface with diameter 1 mm, pitch 1.5 mm achieves the maximal heat transfer enhancement with the minimum boiling thermal resistance as low as 0.03 K/W. The comparison of three evaporator surfaces with same spot parameters but different coating materials is carried out experimentally. Ni-PTFE coated surface with immersion method performs the optimal performance of the thermosyphon.

2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Yeonghwan Kim ◽  
Dong Hwan Shin ◽  
Jin Sub Kim ◽  
Seung M. You ◽  
Jungho Lee

Abstract Two-phase flow inside the two-phase closed thermosyphon (TPCT) including evaporator, adiabatic and condenser sections was visually investigated in order to qualitatively analyze the complicated behaviors of both liquid film and vapor flows simultaneously. The semi-cylindrical channel which is 650 mm long was formed in the long copper block and the flat face of the channel was covered with a flat Pyrex glass for visual observation. The inner diameter of the semi-cylindrical channel was 25 mm and distilled water was used as a working fluid. The filling ratio of the thermosyphon was fixed at 0.5 and the inclination angle was set to 60º. As the heat flux increases, nucleate boiling becomes dominant and the bursting motion starts to begin in the liquid pool at the evaporator section. The bursting liquid flow reaches the condenser section and changes the condensation regime from dropwise to filmwise by flooding the condenser wall, which results in the decrease of condensation heat transfer coefficient. In addition, the vigorous vapor generation which occurs in the liquid pool at the evaporator section disturbs the circulation of the condensate film from the condenser to the evaporator section. As a result, the local dry-out occurs on the evaporator section with increasing heat flux, so the boiling heat transfer coefficient is decreased. [This research was supported by the Ministry of Science and ICT through the National Research Foundation of Korea (NRF-2018H1D3A2000929).]


2018 ◽  
Vol 26 (01) ◽  
pp. 1850001
Author(s):  
Yushazaziah Mohd-Yunos ◽  
Normah Mohd-Ghazali ◽  
Maziah Mohamad ◽  
Agus Sunjarianto Pamitran ◽  
Jong-Taek Oh

Heat transfer coefficient as an important characteristic in heat exchanger design is determined by the correlation developed from previous experimental work or accumulation of published data. Although discrepancies still exist between the existing correlations and practical data, several researchers claimed theirs as a generalized heat transfer correlation. Through optimization method, this study predicts the heat transfer coefficient of two-phase flow of propane in a small channel at the saturation temperature of 10[Formula: see text]C using two categories of correlation — superposition and asymptotic. Both methods consist of the contribution of nucleate boiling and forced convective heat transfer, the mechanisms that contribute to the total two-phase heat transfer coefficient, which become as two objective functions to be maximized. The optimization of experimental parameters of heat flux, mass flux, channel diameter and vapor quality is done by using genetic algorithm within a range of 5–20[Formula: see text]kW/m2, 100–250[Formula: see text]kg/m2[Formula: see text]s, 1.5–3[Formula: see text]mm and 0.009–0.99, respectively. In the result, the selected correlations under optimized condition agreed on the dominant mechanism at low and high vapor qualities are caused by the nucleate boiling and forced convective heat transfer, respectively. The optimization work served as an alternative approach in identifying optimized parameters from different correlations to achieve high heat transfer coefficient by giving a fast prediction of parameter range, particularly for the investigation of any new refrigerant. In parallel with some experimental works, a quick prediction is possible to reduce time and cost. From the four selected generalized correlations, Bertsch et al. show the closer trend with the reference experimental work until vapor quality of 0.6.


Author(s):  
Hang Jin Jo ◽  
Hyungmo Kim ◽  
Ho Seon Ahn ◽  
Seontae Kim ◽  
Soon Ho Kang ◽  
...  

Many pool boiling experiments to enhance the nucleate boiling condition have been conducted and could get brilliant and challengeable results. A consensus was that CHF and heat transfer were affected by a modified heating surface. One of the efforts was the nanofluids experiments, and they have exhibited an incredible enhancement of CHF when nanofluids have been used as a working fluid in pool boiling. The results also have showed clearly that such large CHF enhancement came from the deposition of nanoparticles on the heating surface changing the surface condition. The surface covered by oxidized metal nanoparticles has a high wettability, and so it affects CHF. The fact that the wettability effect is significant to the enhancement of CHF is also supported by other kinds of boiling experiments. In addition, many researchers reported that wettability enhances not only CHF but also nucleate boiling heat transfer coefficient. In this regard, the excellent boiling performance (a high CHF and a high heat transfer coefficient) in pool boiling could be achieved through some favorable surface modification which satisfies the optimized wettability condition. For finding the optimized condition, we design the special heaters to examine how two materials, which have different wettabilities, affect the boiling phenomena. The special heaters have hydrophobic dots on the silicon surface. The hydrophobic dots lead to an early bubble inception. The bubble interface is bounded on the material boundary. The peculiar teflon(AF1600) is used as the hydrophobic material. The contact angle of the heating surface which is made by teflon is 120° to water at the room temperature. The contact angle of the silicon surface is 60° at the room temperature. The experiments using the micro hydrophobic dots and milli hydrophobic dot are performed, and the results are compared with the reference surface.


Energies ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4891
Author(s):  
Magdalena Piasecka ◽  
Kinga Strąk

This paper reports the results of heat transfer during refrigerant flow in rectangular mini-channels at stationary conditions. The impacts of selected parameters on boiling are discussed, i.e., thermal and flow parameters, dimensions and orientation of the channels. Four refrigerants (FC-72, HFE-649, HFE-7000 and HFE-7100) were used as the working fluid. Research was carried out on the experimental set-up with the test section with a single rectangular mini-channel of 180 mm long and with a group of five parallel mini-channels, each 32 mm long. The temperature of the mini-channel’s heated wall was measured by infrared thermography. Local values of the heat transfer coefficient at the contact surface between the fluid and the plate were calculated using the 1D mathematical method. The results are presented as the relationship between the heat transfer coefficient and the distance along the mini-channel length and boiling curves. Two-phase flow patterns are shown. Moreover, the results concerning various refrigerants and the use of modified heater surfaces are discussed. The main factors influencing the heat transfer process were: mini-channel inclination to the horizontal pane (the highest heat transfer coefficient at 270° and 0°), using modified heater surfaces (especially electroerosion texturing and vibration-assisted laser No. 2 texturing) and working fluids (FC-72 and HFE-7000).


Kerntechnik ◽  
2021 ◽  
Vol 86 (5) ◽  
pp. 365-374
Author(s):  
A. M. Refaey ◽  
S. Elnaggar ◽  
S. H. Abdel-Latif ◽  
A. Hamza

Abstract The nucleate boiling regime and two-phase flow are greater importance to the safety analysis of nuclear reactors. In this study, the boiling heat transfer in nuclear reactor is numerical investigated. The computational fluid dynamics (CFD) code, ANSYS Fluent 17.2 is used and the boiling model is employed. The numerical predictions obtained are compared with the experimental data reported by A. Hamza et al. [9]. An experimental test rig is designed and constructed to investigate the effect of cooling water chemistry control and the material of heater surface. CFD software, allows the detailed analysis of the two-phase flow and heat transfer. In this paper, we evaluate the accuracy of the boiling model implemented in the ANSYS Fluent code. This model is based on the heat flux partitioning approach and accommodates the heat flux due to single-phase convection, quenching and evaporation. The validation carried out of surfactant fluid/vapor two-phase flow inside the 2-D cylindrical boiling vessel. A heated horizontal pipe with stainless steel, Aluminum, and Zircalloy surface materials are used to numerically predict the field temperature and void fraction. Different surfactant concentrations ranging from 0, (pure water) to 1500 ppm, and heat fluxes ranging from 31 to 110 kW/m2 are used. The results of the predicted model depict that the addition of SDS Surfactant and increasing the heat flux improves the coefficient of boiling heat transfer for a given concentration. Also, it was found that the increasing of the concentration of aqueous surfactant solution increases the pool boiling heat transfer coefficient. The aqueous surfactant solution SDS improved the heat transfer coefficient of Aluminum, Zircalloy and stainless steel surface materials by 135%.138% and 120% respectively. The results of the numerical model are nearly in agreement with that measured in experimental.


Author(s):  
Il Woong Park ◽  
Maria Fernandino ◽  
Carlos Alberto Dorao

Two-phase flow instabilities have been studied during the past decades. Pressure drop oscillation (PDO) shows a relatively larger amplitude oscillation compared with other instabilities. This oscillation typically occurs when the system has compressible volume and operates in a negative slope region of the pressure drop versus flow rate curve. The characteristics of the PDO has been studied experimentally and theoretically. Even though research has been performed for identifying the characteristics of the PDO, how the PDO affects the heat transfer coefficient (HTC) remain unclear. In this study, the heat transfer coefficient is experimentally studied during pressure drop oscillation. The experiment is conducted with a heated horizontal tube with 5 mm inner diameter and 2.0 meters in length, and the R-134a is used a working fluid. For the cases studied, no significant effect of the PDO on the average heat transfer coefficient was observed.


2018 ◽  
Vol 70 ◽  
pp. 02003
Author(s):  
Janusz T. Cieśliński ◽  
Maciej Fabrykiewicz

This paper presents thermal characteristics of prototype of a two-phase thermosyphon heat exchanger (TPTHEx) charged with acetone as a working fluid. The TPTHEx consists of two horizontal cylindrical vessels connected by two risers and a downcomer. Tube bundles placed in the lower and upper cylinders work as an evaporator and a condenser, respectively. The tested TPTHEx operates in a vacuum. Therefore, the working liquid is boiled in temperatures ranging from 33°C to 62°C. The overall heat transfer coefficient (OHTC) of the tested TPTHEx was estimated by the use of the Wilson method and the modified Peclet equation. The results obtained indicate a superiority of water over acetone as a working fluid. Moreover, it was shown that having a lower pressure in the shell-side of TPTHEx results in a higher overall heat transfer coefficient. The Wilson method and the modified Peclet equation predict OHTC with satisfactory agreement.


Author(s):  
Minglu Wang ◽  
Mingguang Zheng ◽  
Cheng Ye ◽  
Zhongming Qiu ◽  
Zhenqin Xiong

The study reported here examined a closed loop two-phase thermosyphon (CLTPT) of evaporator length 7.6m and internal diameter 65mm used to cool the spent fuel pool. This experimental study investigates the thermal performances and heat and mass transfer characteristic of CLTPT by examining the thermodynamic cycles and overall thermal resistances with ammonia, R134a and water as the working fluid. Measurements of temperature and pressure distributions of the fluid around the loop were made under various conditions. Results show that this loop operates with low filling ratio, low mass flow rate, and high heat-transfer coefficient and the CLTPT has the ability to cool the spent fuel pool. The working fluid flowing through the heat pipe evaporator section generally experienced a subcooled zone, pool boiling zone and high gas quality two-phase region. The average heat transfer coefficient of evaporator reaches 450 W/m2•°C using R134a as working fluid. The thermal resistance of R134a is always smaller than ammonia but the thermal resistance of water is largest at small temperature difference while is smallest when temperature difference is large.


2016 ◽  
Vol 78 (9-2) ◽  
Author(s):  
Yushazaziah Mohd Yunos ◽  
Mohd Azhar Rosli ◽  
Normah Mohd-Ghazali ◽  
Agus Sujiantro Pamitran

The search for alternative environmentally friendly refrigerants have never been so crucial with the increasing demand for effective cooling of increasing miniaturization of our heat exchanging devices in the ever expanding air-conditioning and refrigeration industry. Although propane (R290) and ammonia (R717), natural refrigerants, have been around for decades, their two-phase thermal performance in small channels has yet to be fully investigated. Predictions of the heat transfer using correlations developed based on past experimental data have shown poor agreements, with more correlations being developed to date. This research was done to investigate the optimized conditions for the two-phase boiling heat transfer coefficient of R290 and R717 where the contributions from nucleate boiling and forced convective are represented explicitly. Multi-objective Genetic Algorithm (MOGA) is utilized for the simultaneous maximization of nucleate boiling and forced convective, two conflicting phenomena – the former generally significant in the low vapor quality region while the latter in the high quality region.  A superposition correlation is used as it sums up both contributions. Two phased-out refrigerants, R134a and R22 are also being research here for comparison purposes. The range of MOGA design parameters set for mass flux, G, is between 100 - 300 kg/m2.s, heat flux q between 5 - 30 kW/m2 and vapor quality, x for 0.0009 - 0.9. The optimization is done for 3 mm channel diameter with saturation temperature at 10˚C. The optimized results showed a strong contribution of each nucleate boiling and forced convective for R717 with increasing vapor quality, compared to the other three refrigerants. The optimized value of the total heat transfer coefficient for R717 could reach up to 90 kW/m2.K and for R290 up to 12 kW/m2.K compared to R134a and R22 at 6 kW/m2.K and 5 kW/m2.K respectively. At lower vapor quality, the nucleate boiling contributes more to the total heat transfer coefficient, and suppressed due to forced convective as the vapor quality reaches middle range. The theoretical results indicate the potential of R717 and R290 as replacement refrigerants for R22 and R134a with further verifications to be done with correlations not using the superposition method.


2016 ◽  
Vol 37 (2) ◽  
pp. 23-40 ◽  
Author(s):  
Janusz T. Cieśliński

Abstract An approach - relaying on application of nanofluid as a working fluid, to improve performance of the two-phase thermosyphon heat exchanger (TPTHEx) has been proposed. The prototype heat exchanger consists of two horizontal cylindrical vessels connected by two risers and a downcomer. Tube bundles placed in the lower and upper cylinders work as an evaporator and a condenser, respectively. Distilled water and nanofluid water-Al2O3 solution were used as working fluids. Nanoparticles were tested at the concentration of 0.01% and 0.1% by weight. A modified Peclet equation and Wilson method were used to estimate the overall heat transfer coefficient of the tested TPTHEx. The obtained results indicate better performance of the TPTHEx with nanofluids as working fluid compared to distilled water, independent of nanoparticle concentration tested. However, increase in nanoparticle concentration results in overall heat transfer coefficient decrease of the TPTHEx examined. It has been observed that, independent of nanoparticle concentration tested, decrease in operating pressure results in evaporation heat transfer coefficient increase.


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