Experimental Investigations Into Pressure Field in Tip Clearance of Shrouded Rotor Blades

2002 ◽  
Author(s):  
Krzysztof Kosowski ◽  
Marian Piwowarski
Keyword(s):  
Pressure Distribution ◽  
Pressure Pulsation ◽  
Pressure Field ◽  
Rotor Blades ◽  
Tip Clearance ◽  
Experimental Investigations ◽  
Pressure Pulsations ◽  
Blade Tip ◽  
Shrouded Rotor ◽  
Blade Tip Clearance

The experimental investigations into the pressure field in the shroud clearance were performed on a one-stage air model turbine of impulse type. Measurements of pressure distribution were carried out for different rotor eccentricities, different values of axial gap and of rotor-stator misalignment, different rotor speeds and different turbine load. The experimental investigations proved that: a) the pressure in the blade tip clearance is not stationary but it pulsates, b) the effect of nozzle trailing edge can be observed in the blade shroud clearance, c) for a given turbine output, the rotor-stator eccentricity and rotor-stator misalignment appear the most important parameters influencing the pressure distribution in the shroud clearance. Aiming to investigate the pressure pulsation transmission through the leakage flow in the blade shroud clearances, pulsations of different amplitudes and frequencies were excited in the turbine inlet duct and corresponding changes of pressure were measured along the shroud width, followed by appropriate harmonic analysis. The investigations were performed for forced pulsations with frequencies ranging from 1Hz to 8 Hz. In all the examined cases, the frequency of pressure pulsations remained unchanged, while the amplitude of the pulsation decreased gradually along the tip clearance. The frequency of these pressure pulsations in the tip clearance was equal to the frequency of the pressure pulsation at the turbine stage inlet and to the frequency of pressure pulsation at the turbine flow passage’s exit.

Rotating Instabilities in an Axial Compressor Originating From the Fluctuating Blade Tip Vortex

2000 ◽  
Author(s):  
R. Mailach ◽  
I. Lehmann ◽  
K. Vogeler
Keyword(s):  
Rotor Blade ◽  
Laser Doppler Anemometry ◽  
Stability Limit ◽  
Rotor Blades ◽  
Tip Clearance ◽  
Tip Vortex ◽  
Experimental Investigations ◽  
Flow Phenomenon ◽  
Low Speed ◽  
Blade Tip

Rotating instabilities (RI) have been observed in axial flow fans, centrifugal compressors as well as in low-speed and high-speed axial compressors. They are responsible for the excitation of high amplitude rotor blade vibrations and noise generation. This flow phenomenon moves relative to the rotor blades and causes periodic vortex separations at the blade tips and an axial reversed flow through the tip clearance of the rotor blades. The paper describes experimental investigations of RI in the Dresden Low-Speed Research Compressor (LSRC). The objective is to show that the fluctuation of the blade tip vortex is responsible for the origination of this flow phenomenon. RI have been found at operating points near the stability limit of the compressor with relatively large tip clearance of the rotor blades. The application of time-resolving sensors in both fixed and rotating frame of reference enables a detailed description of the circumferential structure and the spatial development of this unsteady flow phenomenon, which is limited to the blade tip region. Laser-Doppler-Anemometry (LDA) within the rotor blade passages and within the tip clearance as well as unsteady pressure measurements on the rotor blades show the structure of the blade tip vortex. It will be shown that the periodical interaction of the blade tip vortex of one blade with the flow at the adjacent blade is responsible for the generation of a rotating structure with high mode orders, termed as rotating instability (RI).

Rotating Instabilities in an Axial Compressor Originating From the Fluctuating Blade Tip Vortex

2000 ◽  
Vol 123 (3) ◽  
pp. 453-460 ◽  
Author(s):  
R. Mailach ◽  
I. Lehmann ◽  
K. Vogeler
Keyword(s):  
Rotor Blade ◽  
Laser Doppler Anemometry ◽  
Stability Limit ◽  
Rotor Blades ◽  
Tip Clearance ◽  
Tip Vortex ◽  
Experimental Investigations ◽  
Flow Phenomenon ◽  
Low Speed ◽  
Blade Tip

Rotating instabilities (RIs) have been observed in axial flow fans and centrifugal compressors as well as in low-speed and high-speed axial compressors. They are responsible for the excitation of high amplitude rotor blade vibrations and noise generation. This flow phenomenon moves relative to the rotor blades and causes periodic vortex separations at the blade tips and an axial reversed flow through the tip clearance of the rotor blades. The paper describes experimental investigations of RIs in the Dresden Low-Speed Research Compressor (LSRC). The objective is to show that the fluctuation of the blade tip vortex is responsible for the origination of this flow phenomenon. RIs have been found at operating points near the stability limit of the compressor with relatively large tip clearance of the rotor blades. The application of time-resolving sensors in both fixed and rotating frame of reference enables a detailed description of the circumferential structure and the spatial development of this unsteady flow phenomenon, which is limited to the blade tip region. Laser-Doppler-anemometry (LDA) within the rotor blade passages and within the tip clearance as well as unsteady pressure measurements on the rotor blades show the structure of the blade tip vortex. It will be shown that the periodical interaction of the blade tip vortex of one blade with the flow at the adjacent blade is responsible for the generation of a rotating structure with high mode orders, termed a rotating instability.

Unsteady Secondary Flow in an Annular Compressor Cascade

2013 ◽  
Author(s):  
Georg Hermle ◽  
Martin Lawerenz
Keyword(s):  
Secondary Flow ◽  
Cross Correlation ◽  
Incidence Angle ◽  
Tip Clearance ◽  
Experimental Investigations ◽  
Compressor Cascade ◽  
Blade Tip ◽  
Rotating Instability ◽  
Blade Tip Clearance

Subject of the experimental investigations presented is the analysis of secondary flow in an annular compressor cascade. Focus lies on the so-called rotating instability. The investigations concentrate on the unsteady pressure field in the area of the blade tip clearance in order to get deeper understanding of the phenomenon of rotating instability. Therefore, transducers were mounted along the leading edges around the circumference of the cascade. This arrangement allows the determination of the coherence and the phasing between the transducers by the cross correlation via Fourier and wavelet transform. The results show the influence of the Mach number and the incidence angle on the onset of the phenomenon. Furthermore, a relation between the characteristic frequencies of the rotating instability to certain modal types can be stated. Moreover, the wavelet cross power spectrum suggests that the phenomenon is not continuously present within the spectra but shows an unsteady appearance.

Experimental Demonstration of the Tip Clearance Flow Resonance Behind Compressor Non-Synchronous Vibration

2008 ◽  
Author(s):  
Jean Thomassin ◽  
Huu Duc Vo ◽  
Njuki W. Mureithi
Keyword(s):  
Shear Layer ◽  
Rotor Blade ◽  
Operating Conditions ◽  
Rotor Blades ◽  
Tip Clearance ◽  
Tip Clearance Flow ◽  
Experimental Apparatus ◽  
Clearance Flow ◽  
Blade Tip ◽  
Blade Tip Clearance

Non-Synchronous Vibration (NSV) is a particular type of aero-elastic phenomenon where the rotor blades vibrate at non-integral multiples of the shaft rotational frequencies. NSV behaviour appears similar to off-design stall flutter but with a particular blade tip flow evolution. This paper demonstrates the link between NSV and the resonance induced by the tip clearance flow, based on a proposed hypothesis. At off-design operating conditions, the rotor blade tip clearance shear layer flow can evolve tangentially. It is proposed that this tangential flow becomes a support for an acoustic feedback wave that settles between rotor blades. The feedback wave is driven by the blade vibratory motion. This forms a closed loop system where the feedback wave synchronizes the shear layer vortical structures with the blade vibration frequency. Depending on the blade tip local temperature, and when the feedback wavelength matches within one or two blade pitches, the system becomes resonant and very high vibrations can occur on the blade. An axial stage compressor test rig is used to look into the underlying mechanism behind NSV. The experimental apparatus consists of the first stage of a High Pressure Compressor (HPC) driven by an electric motor. The test section is built to minimize the effects of the adjacent stator blade rows to isolate the role of rotor blade tip clearance flow on NSV. Sensitivity studies are carried out to assess the effects of the rotor blade tip clearance and inlet temperature on NSV. Finally, evidence of the staging phenomena, inherent to the proposed NSV mechanism, is experimentally obtained.

Performance and Loads of a Reduced-Scale Coaxial Counterrotating Rotor

2019 ◽  
Vol 64 (4) ◽  
pp. 1-15
Author(s):  
Christopher Cameron ◽  
Jayant Sirohi ◽  
Joseph Schmaus ◽  
Inderjit Chopra
Keyword(s):  
Rotor System ◽  
Rotor Blades ◽  
Tip Clearance ◽  
Forward Flight ◽  
Blade Tip ◽  
Advance Ratio ◽  
Drag Ratio ◽  
Lift To Drag Ratio ◽  
Reduced Scale ◽  
Blade Tip Clearance

The results of hover and wind tunnel tests of a reduced-scale, closely spaced, rigid, coaxial counterrotating rotor system are presented, along with results from a comprehensive analysis. The system features two-bladed upper and lower rotors, 2.03 m in diameter, with uniform section, untwisted rotor blades. Measurements include upper and lower rotor steady and vibratory hub loads, as well as control angles and control loads. Blade tip clearance was measured using an optical sensor. The rotor system was tested in hover and at advance ratios between 0.21 and 0.53, at collective pitches ranging from 2° to 10° achieving blade loadings in excess of 0.10. At each forward flight operating condition, sweeps of lift offset up to 20% were performed, while selected test conditions were repeated at different rotor speeds and interrotor index angles. Hover tests showed that aerodynamic interaction between upper and lower rotors decreased individual rotor performance compared to isolated rotors and induced a four-per-revolution vibratory load corresponding to the blade passage frequency. In forward flight, the rotor effective lift-to-drag ratio was found to increase with increasing advance ratio and lift offset, resulting in a 30% improvement at 20% lift offset and 0.5 advance ratio. The lower coaxial rotor was found to operate at higher lift-to-drag ratio than the upper rotor, in contrast to the behavior in hover. Lift offset resulted in a decrease in blade tip clearance with a corresponding increase in rotor side force. Vibratory loads increased with advance ratio, with the largest loads in the two- and four-per-revolution harmonics. Lift offset, in conjunction with interrotor index angle, is shown to modify vibratory forces and moments transmitted to the fixed frame, increasing some force components while decreasing others.

The Tip Clearance Flow Resonance Behind Axial Compressor Nonsynchronous Vibration

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Jean Thomassin ◽  
Huu Duc Vo ◽  
Njuki W. Mureithi
Keyword(s):  
Shear Layer ◽  
Rotor Blade ◽  
Operating Conditions ◽  
Rotor Blades ◽  
Tip Clearance ◽  
Tip Clearance Flow ◽  
Experimental Apparatus ◽  
Clearance Flow ◽  
Blade Tip ◽  
Blade Tip Clearance

Nonsynchronous vibration (NSV) is a particular type of aero-elastic phenomenon, where the rotor blades vibrate at nonintegral multiples of the shaft rotational frequencies. NSV behavior appears similar to off-design stall flutter but with a particular blade tip flow evolution. This paper demonstrates the link between NSV and the resonance induced by the tip clearance flow based on a proposed hypothesis and experimental confirmation. At off-design operating conditions, the rotor blade tip clearance shear layer flow can evolve tangentially. It is proposed that this tangential flow becomes a support for an acoustic feedback wave that settles between rotor blades. The feedback wave is driven by the blade vibratory motion and synchronizes the shear layer vortical structures with the blade vibration frequency. Depending on the blade tip local temperature, and when the feedback wavelength matches within one or two blade pitches, the system becomes resonant and very high vibrations can occur on the blade. An axial stage compressor test rig is set-up to look into the underlying mechanism behind NSV through targeted measurements using both static and rotating instrumentation. The experimental apparatus consists of the first stage of a high pressure compressor driven by an electric motor. The test-section is built to minimize the effects of the adjacent stator blade rows in order to isolate the role of rotor blade tip clearance flow on NSV. Sensitivity studies are carried out to assess and demonstrate the effects of the rotor blade tip clearance and inlet temperature on NSV and validate the predicted resonance for NSV occurrence under various conditions. Vibrations and surface pressure data from adjacent blades are collected to demonstrate the predicted interactions between neighboring rotor blades. Finally, evidence of the staging phenomenon, inherent to the proposed NSV mechanism, is experimentally obtained. All the data obtained are consistent with and thus in support of the proposed mechanism for NSV.

scholarly journals Creep-Based Reliability Evaluation of Turbine Blade-Tip Clearance with Novel Neural Network Regression

Materials ◽  
2019 ◽  
Vol 12 (21) ◽  
pp. 3552 ◽  
Author(s):  
Chun-Yi Zhang ◽  
Jing-Shan Wei ◽  
Ze Wang ◽  
Zhe-Shan Yuan ◽  
Cheng-Wei Fei ◽  
...  
Keyword(s):  
Neural Network ◽  
High Pressure ◽  
Reliability Analysis ◽  
Response Surface ◽  
Response Surface Method ◽  
Tip Clearance ◽  
Strong Nonlinearity ◽  
Surface Method ◽  
Blade Tip ◽  
Blade Tip Clearance

To reveal the effect of high-temperature creep on the blade-tip radial running clearance of aeroengine high-pressure turbines, a distributed collaborative generalized regression extremum neural network is proposed by absorbing the heuristic thoughts of distributed collaborative response surface method and the generalized extremum neural network, in order to improve the reliability analysis of blade-tip clearance with creep behavior in terms of modeling precision and simulation efficiency. In this method, the generalized extremum neural network was used to handle the transients by simplifying the response process as one extremum and to address the strong nonlinearity by means of its nonlinear mapping ability. The distributed collaborative response surface method was applied to handle multi-object multi-discipline analysis, by decomposing one “big” model with hyperparameters and high nonlinearity into a series of “small” sub-models with few parameters and low nonlinearity. Based on the developed method, the blade-tip clearance reliability analysis of an aeroengine high-pressure turbine was performed subject to the creep behaviors of structural materials, by considering the randomness of influencing parameters such as gas temperature, rotational speed, material parameters, convective heat transfer coefficient, and so forth. It was found that the reliability degree of the clearance is 0.9909 when the allowable value is 2.2 mm, and the creep deformation of the clearance presents a normal distribution with a mean of 1.9829 mm and a standard deviation of 0.07539 mm. Based on a comparison of the methods, it is demonstrated that the proposed method requires a computing time of 1.201 s and has a computational accuracy of 99.929% over 104 simulations, which are improvements of 70.5% and 1.23%, respectively, relative to the distributed collaborative response surface method. Meanwhile, the high efficiency and high precision of the presented approach become more obvious with the increasing simulations. The efforts of this study provide a promising approach to improve the dynamic reliability analysis of complex structures.

Turbine Blade Tip Clearance Measurement Instrumentation

2007 ◽  
Author(s):  
Eric B. Holmquist ◽  
Peter L. Jalbert
Keyword(s):  
Control System ◽  
Real Time ◽  
Tip Clearance ◽  
Engine Control ◽  
Operating Characteristics ◽  
Static Structure ◽  
Engine Operation ◽  
Area Of Interest ◽  
Blade Tip ◽  
Blade Tip Clearance

New and future gas turbine engines are being required to provide greater thrust with improved efficiency, while simultaneously reducing life cycle operating costs. Improved component capabilities enable active control methods to provide better control of engine operation with reduced margin. One area of interest is a means to assess the relative position of rotating machinery in real-time, in particular hot section turbo machinery. To this end, Hamilton Sundstrand is working to develop a real-time means to monitor blade position relative to the engine static structure. This approach may yield other engine operating characteristics useful in assessing component health, specifically measuring blade tip clearance, time-of-arrival, and other parameters. UTC is leveraging its many years of experience with engine control systems to develop a microwave-based sensing device, applicable to both military and commercial engines. The presentation will discuss a hot section engine demonstration of a blade position monitoring system and the control system implications posed by a microwave-based solution. Considerations necessary to implement such a system and the challenges associated with integrating a microwave-based sensor system into an engine control system are discussed.

scholarly journals Influence of Large Relative Tip Clearances for a Micro Radial Fan and Design Guidelines for Increased Efficiency

2020 ◽  
Author(s):  
Patrick H. Wagner ◽  
Jan Van herle ◽  
Lili Gu ◽  
Jürg Schiffmann
Keyword(s):  
Pressure Rise ◽  
Leading Edge ◽  
High Sensitivity ◽  
Design Guidelines ◽  
Tip Clearance ◽  
Small Scale ◽  
Blade Tip ◽  
Dynamics Simulations ◽  
Experimental Findings ◽  
Blade Tip Clearance

Abstract The blade tip clearance loss was studied experimentally and numerically for a micro radial fan with a tip diameter of 19.2mm. Its relative blade tip clearance, i.e., the clearance divided by the blade height of 1.82 mm, was adjusted with different shims. The fan characteristics were experimentally determined for an operation at the nominal rotational speed of 168 krpm with hot air (200 °C). The total-to-total pressure rise and efficiency increased from 49 mbar to 68 mbar and from 53% to 64%, respectively, by reducing the relative tip clearance from 7.7% to the design value of 2.2%. Single and full passage computational fluid dynamics simulations correlate well with these experimental findings. The widely-used Pfleiderer loss correlation with an empirical coefficient of 2.8 fits the numerical simulation and the experiments within +2 efficiency points. The high sensitivity to the tip clearance loss is a result of the design specific speed of 0.80, the highly-backward curved blades (17°), and possibly the low Reynolds number (1 × 105). The authors suggest three main measures to mitigate the blade tip clearance losses for small-scale fans: (1) utilization of high-precision surfaced-grooved gas-bearings to lower the blade tip clearance, (2) a mid-loaded blade design, and (3) an unloaded fan leading edge to reduce the blade tip clearance vortex in the fan passage.

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