Wind Tunnel Studies on Hover and Forward Flight Performances of a Coaxial Rigid Rotor

The aerodynamic performance of a reduced-scale coaxial rigid rotor system in hover and steady forward flights was experimentally investigated to gain insights into the effect of interference between upper and lower rotors and the influences of the advance ratio, shaft tilt angle and lift offset. The rotor system featured by 2 m-diameter, four-bladed upper and lower hingeless rotors and was installed in a coaxial rotor test rig. Experiments were conducted in the Φ3.2 m wind tunnel at China Aerodynamics Research and Development Center (CARDC). The rotor system was tested in hover states at collective pitches ranging from 0° to 13° and it was also tested in forward flights at advance ratios up to 0.6, with specific focus on the shaft tilt angle and lift offset sweeps. To ensure that the coaxial rotor was operating in a similar manner to that of the real flight, the torque difference was trimmed to zero in hover flight, whilst the constant lift coefficient was maintained in forward flight. An isolated single-rotor configuration test was also conducted with the same pitch angle setting in the coaxial rotor. The hover test results demonstrate that the figure of merit (FM) value of the lower rotor is lower than that of the upper rotor, and both are lower than that of the isolated single rotor. Moreover, the coaxial rotor configuration can contribute to better hover efficiency under the same blade loading coefficient (CT/σ). In forward flight, the effective lift-to-drag (L/De) ratio of the coaxial rigid rotor does not monotonously change as the advance ratio increases. Increases in the required power and drag in the case with a high advance ratio of 0.6 leads to the decreasing L/De ratio of the rotor. Meanwhile, the L/De ratio of the rotor is relatively high when the rotor shaft is tilted backward. The increasing lift offset tends to result in reduced required rotor power and an increase in the rotor drag. When the effect of the reduced rotor power is greater than that of the increased rotor drag, the L/De ratio increases as the lift offset increases. The L/De ratio can benefit significantly from lift offset at a high advance ratio, but it is much less influenced by lift offset at a low advance ratio. The forward performance efficiency of the upper rotor is poorer than that of the lower rotor, which is significantly different from the case in the hover flight.

Effect of ducts on the hydrodynamic performance of marine propellers

PurposeHydrodynamic forces and efficiency of bare propeller and ducted propellers with a wide range of advance ratio (J) and attack angle (θ) are examined. The thrust and torque coefficients and the efficiency are presented and discussed in detail. The present results give a reliable guidance to the improvement of the hydrodynamic characteristics of ducted propellers.Design/methodology/approachThe effect of a duct on the hydrodynamic performance of the KP458 propeller is numerically investigated in this study. Finite volume method (FVM)-based simulations are performed for a wide range of advance ratio J (0 ≤ J ≤ 0.75) and attack angle θ of the duct (15° ≤ θ ≤ 45°). A cubic computational domain is employed in this study, and the moving reference frame (MRF) approach is adopted to handle the rotation of the propeller. Turbulence is accounted for with the RNG k-ε model. The present numerical results are first compared against available experimental data and a good agreement is achieved.FindingsThe simulation results demonstrate that the hydrodynamic forces and efficiency increases and decreases with J, respectively, at the same attack angle. In addition, it is demonstrated that the hydrodynamic forces and efficiency are both improved due to the presence of the duct, which eventually leads a better hydrodynamic performance at high advance ratios. It is further revealed that as the attack angle increases, the pressure difference between the suction- and pressure-surfaces of the propeller is also augmented, which results in a larger thrust. The wake field is more uniform at θ = 30°, suggesting that a higher efficiency can be obtained.Originality/valueThe present study aims to investigate the effect of a duct on the KP458 propeller subjected to uniform inbound flow. The relationship between the uniform incoming flow and the attack angle of the duct is mainly focused, and the design of the ducted propellers for any ship hull can be improved according to this relationship.

Effects of the Advance Ratio on the Evolution of Propeller Wake

This study numerically carried out the propeller open water test (POW) by solving Navier-Stokes equations governing the three-dimensional unsteady incompressible viscous flow with the turbulence closure model of the Κ-ω SST model. Numerical simulations were performed at wide range of advance ratios. A great difference of velocity magnitude between the inner region and the outer region of the slipstream tube forms the thick and large velocity gradient which originates from the propeller tip and develops along the downstream. Eventually, the strong shear layer appears and plays the role of the slipstream boundary. As the advance ratio increases, the vortical structures originated from the propeller tips quickly decay. The contraction of the vortices trace is considerable with decreasing the advance ratio.

Compound Helicopter X3 in High-Speed Flight: Correlation of Simulation and Flight Test

This work presents the correlation of simulation results and flight-test data for a high-speed (V = 220 kt), high advance ratio (μ > 0.5) flight of the compound helicopter X3. The simulation tool chain consists of state-of-the-art coupling between the computational fluid dynamics (CFD) code FLOWer and the comprehensive analysis tool HOST. By applying a freeflight trim procedure, the experimental flight state is accurately represented in the simulation. The deviations of most trim controls is below 1°, and the maximum deviation is less than 1.4°. The analysis of the high-fidelity CFD results illustrates key features of the flow physics at this high advance ratio, such as wake interactions, reverse flow, and advancing side loading. The correlation of rotor dynamics data between simulation and flight test is favorable. Good accordance is demonstrated for flap bending moments, torsion moments, and pitch link loads. In contrast, the correlation is weaker for the chord bending moments for which it is shown that the interblade damper and drive train model mostly determine the structural loads.

Propeller locations study of a generic delta wing UAV model

Purpose This study aims to investigate the effects of propeller locations on the aerodynamic characteristics of a generic 55° swept angle sharp-edged delta wing unmanned aerial vehicle (UAV) model. Design/methodology/approach A generic delta-winged UAV model has been designed and fabricated to investigate the aerodynamic properties of the model when the propeller is placed at three different locations. In this research, the propeller has been placed at three different positions on the wing, namely, front, middle and rear. The experiments were conducted in a closed-circuit low-speed wind tunnel at speeds of 20 and 25 m/s corresponding to 0.6 × 106 and 0.8 × 106 Reynolds numbers, respectively. The propeller speed was set at constant 6,000 RPM and the angles of attack were varied from 0° to 20° for all cases. During the experiment, two measurement techniques were used on the wing, which were the steady balance measurement and surface pressure measurement. Findings The results show that the locations of the propeller have significant influence on the lift, drag and pitching moment of the UAV. Another important observation obtained from this study is that the location of the propeller can affect the development of the vortex and vortex breakdown. The results also show that the propeller advance ratio can also influence the characteristics of the primary vortex developed on the wing. Another main observation was that the size of the primary vortex decreases if the propeller advance ratio is increased. Practical implications There are various forms of UAVs, one of them is in the delta-shaped planform. The data obtained from this experiment can be used to understand the aerodynamic properties and best propeller locations for the similar UAV aircrafts. Originality/value To the best of the author’s knowledge, the surface pressure data available for a non-slender delta-shaped UAV model is limited. The data presented in this paper would provide a better insight into the flow characteristics of generic delta winged UAV at three different propeller locations.

Blade Structural Load/Airload Correlation on a Slowed Mach-Scaled Rotor at High Advance Ratios

To expand the cruise speed of a compound helicopter, alleviating the compressibility effects on the advancing side with reduced rotor RPM is proved to be an effective design feature, which results in high advance ratio flight regime. To investigate the aerodynamic phenomena at high advance ratios and provide data for the validation of analytical tools, a series of wind tunnel tests were conducted progressively in the Glenn L. Martin Wind Tunnel with a 33.5-inch radius fourbladed articulated rotor. In a recent wind tunnel test, the rotor blades were instrumented with pressure sensors and strain gauges at 30% radius, and pressure data were acquired to calculate the sectional airloads by surface integration up to an advance ratio of 0.8. The experimental results of rotor performance, control angles, blade airloads, and structural loads were compared with the predictions of comprehensive analysis and computational fluid dynamics (CFD) analysis coupled with computational structural dynamics (CSD) structural model. The paper focuses on the data correlation between experimental pressure, airload, and structural load data and the CFD/CSD predicted results at various collective and shaft tilt angles. Overall, the data correlation was found satisfactory, and the study provided some insights into the aerodynamic mechanisms that affect the rotor airload and performance, in particular the mechanisms of backward shaft tilt, the effect of hub/shaft wake, and the formation of dynamic stall in the reverse flow region.

Aerodynamic performance of a small-scale tilt rotor: Numerical simulation and experiment in steady state

The present work studies the aerodynamic performance of a small-scale rotor in tilting transition states through wind tunnel tests and numerical simulations. Firstly, the test platform for the rotor aerodynamics is built up, and the Computational Fluid Dynamics (CFD) model of flow field around the rotors is established based on the multiple reference frame method. Secondly, the effects of flow velocity, tilt angle and advance ratio on the aerodynamic performance of the rotor are investigated using both the numerical simulation and the wind tunnel test. It is found that for the Model 8038 rotor with maximum effeciency of 0.567 at advance ratio of 0.43, the rotor thrust coefficient increases with the increase of the Reynolds number. At Reynolds number of 410 thousand to 820 thousand, the thrust coefficient increases slightly with the increase of the rotating speed. The results also show that the thrust coefficient decreases with the increase of the advance ratio. With high-speed airflow and relatively low-speed rotation, “windmill” phenomenon is found in the experiment. The tilting of the rotor from level flight to hovering increases the thrust coefficient. Highly dependency of the tilt angle on the thrust coefficients at given advance ratios is found in the wind tunnel tests.

Evolution of the leading-edge vortex over a flapping wing mechanism

Leading-edge vortex governs the aerodynamic force production of flapping wing flyers. The primary factor for lift enhancement is the leading-edge vortex (LEV) that allows for stall delay that is associated with unsteady fluid flow and thus generating extra lift during flapping flight. To access the effects of LEV to the aerodynamic performance of flapping wing, the three-dimensional numerical analysis of flow solver (FLUENT) are fully applied to simulate the flow pattern. The time-averaged aerodynamic performance (i.e., lift and drag) based on the effect of the advance ratio to the unsteadiness of the flapping wing will result in the flow regime of the flapping wing to be divided into two-state, unsteady state (J<1) and quasi-steady-state(J>1). To access the benefits of aerodynamic to the flapping wing, both set of parameters of velocities 2m/s to 8m/s at a high flapping frequency of 3 to 9 Hz corresponding to three angles of attacks of α = 0o to α = 30o. The result shows that as the advance ratio increases the generated lift and generated decreases until advance ratio, J =3 then the generated lift and drag does not change with increasing advance ratio. It is also found that the change of lift and drag with changing angle of attack changes with increasing advance ratio. At low advance ratio, the lift increase by 61% and the drag increase by 98% between α =100 and α =200. The lift increase by 28% and drag increase by 68% between α = 200 and α = 300. However, at high advance ratio, the lift increase by 59% and the drag increase by 80% between α =100 and α = 200, while between α =200 and α =300 the lift increase by 20% and drag increase by 64%. This suggest that the lift and drag slope decreases with increasing advance ratio. In this research, the results had shown that in the unsteady state flow, the LEV formation can be indicated during both strokes. The LEV is the main factor to the lift enhancement where it generated the lower suction of negative pressure. For unsteady state, the LEV was formed on the upper surface that increases the lift enhancement during downstroke while LEV was formed on the lower surface of the wing that generated the negative lift enhancement. The LEV seem to breakdown at the as the wing flap toward the ends on both strokes.

Aerodynamic Performance Characterization and Structural Analysis of Slotted Propeller: Part A Effect of Position

Novel slotted propeller design performance is presented in terms of thrust coefficient, power coefficient and efficiency by utilizing ANSYS Fluent. The effects of slotted positions were discussed with respect to baseline APC Slow Flyer 10’ x 7’ configurations. Seven slot locations with respect to chord length(c) namely 12.5%c, 25%c, 37.5%c, 50%c, 62.5%c, 75%c and 87.5%c were tested. The result shows that introduction of slot along the propeller blade increases the thrust coefficient, in the range of 0.1% to 4.74% for low advance ratios. However, increase in thrust coefficient also increases power coefficient compared to baseline design, hence reducing propeller efficiency. In addition, structural integrity of the blade was tested. The pressure distribution of the propeller blade demonstrated higher pressure on the back section, and lower pressure at the front section which results in thrust. In addition, the result shows that the pressure distribution is highly influenced by changes in advance ratio. The analysis shows that the novel propeller design managed to withstand stress and strain breaking point when operated at high advance ratio.