Ongoing Development and Recent Results of the Research in the Swedish Gas Turbine Centre (GTC)

2004 ◽  
Author(s):  
Sven Gunnar Sundkvist ◽  
Michael Andersson ◽  
Bogdan Gherman ◽  
Andreas Sveningsson ◽  
Damian Vogt
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Industrial Development ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Life Time ◽  
Research Areas ◽  
Verification Methods ◽  
Acoustic Instabilities ◽  
Research Students

This paper describes a way of co-operation between industries, universities and government that has proven to be very fruitful. The Swedish Gas Turbine Centre (GTC) is constituted as a research consortium between technical universities and gas turbine industry. The overall goal of the centre, that was founded in 1996 on a governmental initiative, is to build up a basis of knowledge at Swedish universities to support the industrial development in Sweden of gas turbines of the future with expected requirements on low emissions, high efficiencies, high availability, and low costs. Since the start the research has had a focus on high temperature components of gas turbines (combustion chamber and turbine). This is also reflected in the on-going development phase where the research program consists of four project areas: cooling technology, combustion technology, aeroelasticity, and life time prediction of hot components. The projects are aiming at developing design tools and calculation and verification methods within these fields. A total of eleven research students (among them one industrial PhD student) are active in the centre at present. Numerical analysis as well as experimental verification in test rigs are included. The program has so far produced eleven Licentiate of Engineering and five PhD. On-going activities and recent results of the research in the four research areas are presented: • A new test rig for investigation of time-dependent pressures of three-dimensional features on a vibrating turbine blade at realistic Mach, Reynolds and Strouhal numbers and first experimental results. • Results of numerical simulations of heat loads on turbine blades and vanes, especially platform cooling. • First results of numerical investigations of combustion and thermo-acoustic instabilities in gas turbine chambers. • Experimental investigation of crack propagation in gas turbine materials using the scanning electron microscope (SEM).

Effects of Boot-Shaped Rib On Heat Transfer Characteristics of Internal Cooling Turbine Blades

2020 ◽  
Author(s):  
Ky-Quang Pham ◽  
Quang-Hai Nguyen ◽  
Tai-Duy Vu ◽  
Cong-Truong Dinh
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Cooling System ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Wall Friction ◽  
Inlet Temperature ◽  
Internal Cooling ◽  
Toe Angle

Abstract Gas turbine engine has been widely applied to many heavy industries, such as marine propulsion and aerospace fields. Increasing turbine inlet temperature is one of the major ways to improve the thermal efficiency of gas turbines. Internal cooling for gas turbine cooling system is one of the most commonly used approaches to reduce the temperature of blades by casting various kinds of ribs in serpentine passages to enhance the heat transfer between the coolant and hot surface of gas turbine blades. This paper presents an investigation of boot-shaped rib design to increase the heat transfer performances in the internal cooling turbine blades for gas turbine engines. By varying the design parameter configuration, the airflow is taken with higher momentum, and the minor vortex being at the front rib is relatively removed. The object of this investigation is increasing the reattachment airflow to wall and reducing the vortex occurring near the rib for improving the performances of heat transfer using three-dimensional Reynolds-averaged Navier-Stokes with the SST model. A parametric study of the boot-shaped rib design was performed using various geometric parameters related to the heel-angle, toe-angle, slope-height and rib-width to find their effect on the Nusselt number, temperature on the ribbed wall, friction factor ratio of the channel and thermal performance factor. The numerical results showed that the heat transfer performances are significantly increased with the heel-angle, toe-angle, slope-height, while that remained relatively constant with the rib-width.

Coating Effect on Particle Trajectories and Turbine Blade Erosion

1992 ◽  
Vol 114 (2) ◽  
pp. 250-257 ◽  
Author(s):  
W. Tabakoff ◽  
M. Metwally
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Protective Coatings ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Axial Flow ◽  
Coal Ash ◽  
Impact Angle ◽  
Laser Doppler Velocimeter ◽  
Particle Trajectories

Gas turbine engines operating in dusty environments are exposed to erosion and performance deterioration. In order to improve the erosion resistance, nickel and cobalt superalloy blades and vanes are widely used in the hot section of gas turbines. Protective coatings have been used to enhance superalloy resistance to hot erosion. An investigation has been conducted to study coal ash particle dynamics and resulting blade erosion for both uncoated and coated blades of a two-stage axial flow gas turbine. A quasi-three-dimensional flow solution is obtained for each blade row for accurate computation of particle trajectories. The change in particle momentum due to collision with the turbine blades and casings is modeled using restitution parameters derived from three-component laser-Doppler velocimeter measurements. The erosion models for both blade superalloy and coatings are derived based on the erosion data obtained by testing the blade superalloy and coatings in a high-temperature erosion wind tunnel. The results show both the three-dimensional particle trajectories and the resulting blade impact locations for both uncoated and coated blade surfaces. In addition are shown the distribution of the erosion rate, impact frequency, impact velocity, and impact angle for the superalloy and the coating. The results indicate significant effects of the coating, especially on blade erosion and material deterioration.

Development and Fabrication of Silicon Nitride Components for Ceramic Gas Turbine

1997 ◽  
Author(s):  
Keisuke Makino ◽  
Ken-Ichi Mizuno ◽  
Toru Shimamori
Keyword(s):  
High Temperature ◽  
Silicon Nitride ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Turbine Blades ◽  
High Strength ◽  
Inlet Temperature ◽  
Turbine Inlet Temperature ◽  
Spark Plug ◽  
Power Turbine

NGK Spark Plug Co., Ltd. has been developing various silicon nitride materials, and the technology for fabricating components for ceramic gas turbines (CGT) using theses materials. We are supplying silicon nitride material components for the project to develop 300 kW class CGT for co-generation in Japan. EC-152 was developed for components that require high strength at high temperature, such as turbine blades and turbine nozzles. In order to adapt the increasing of the turbine inlet temperature (TIT) up to 1,350 °C in accordance with the project goals, we developed two silicon nitride materials with further unproved properties: ST-1 and ST-2. ST-1 has a higher strength than EC-152 and is suitable for first stage turbine blades and power turbine blades. ST-2 has higher oxidation resistance than EC-152 and is suitable for power turbine nozzles. In this paper, we report on the properties of these materials, and present the results of evaluations of these materials when they are actually used for CGT components such as first stage turbine blades and power turbine nozzles.

Computational Analysis of Mixing in a Gas Turbine Combustor

2012 ◽  
Author(s):  
Alka Gupta ◽  
Mohamed Saeed Ibrahim ◽  
R. S. Amano
Keyword(s):  
Gas Turbines ◽  
Computational Analysis ◽  
Blunt Body ◽  
Mixture Fraction ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Equilibrium Mixture ◽  
Reacting Flow ◽  
Uniform Temperature ◽  
Combustion Gases

This paper presents the computational analysis of the dilution process involved in gas turbines order to cool the combustion gases to the desired temperature before it enters the turbine. Here, it should be noted that in order to focus only on the dilution process, non-reacting flow conditions were simulated and the complete system was reduced to mixing of a primary (hot) stream and dilution (cold) stream of air. Four different schemes were investigated based on the layout of the dilution holes and use of a blunt body. A complete three dimensional analysis was carried out for each case in order to investigate its effectiveness to produce a more uniform temperature conditions at the exit of the combustor, so as to reduce the detrimental effect these temperature non-uniformities have on the turbine blades. For comparison of the proposed schemes, a parameter is defined in terms of the temperatures of the dilution and primary flow streams at the inlet and the exit plane, called the mixture fraction. Based on this parameter, it was found that the staggered dilution holes with the blunt body has the mixture fraction closest to the equilibrium mixture fraction (0.4), which implies that this scheme with the mixture fraction of 0.36, resulted in best mixing and produced the most uniform temperature distribution at the exit amongst the four proposed schemes.

scholarly journals The Dynamics of Suspended Solid Particles in a Two Stage Gas Turbine

1986 ◽  
Author(s):  
W. Tabakoff ◽  
A. Hamed
Keyword(s):  
Flow Field ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Suspended Solid ◽  
Solid Particles ◽  
Two Stage ◽  
Particle Momentum ◽  
Performance Deterioration ◽  
And Performance

Gas turbine engines operating in dusty environments are exposed to erosion and performance deterioration. In order to provide the basis for calculating the erosion and performance deterioration of turbines using pulverized coal, an investigation is undertaken to determine the three dimensional particle trajectories in a two stage turbine. The solution takes into account the influence of the variation in the three dimensional flow field. The change in particle momentum due to their collision with the turbine blades and casings is modeled using empirical equations derived from experimental Laser Doppler Velocimetry (LDV) measurements. The results show the three dimensional trajectory characteristics of the solid particles relative to the turbine blades. The results also show that the particle distribution in the flow field are determined by particle-blade impacts. The results obtained from this study indicate the turbine blade locations which are subjected to more blade impacts and hence more erosion damage.

Pulsed Impingement Turbine Cooling and its Effect on the Efficiency of Gas Turbines With Pressure Gain Combustion

2020 ◽  
Author(s):  
Nicolai Neumann ◽  
Dieter Peitsch ◽  
Arne Berthold ◽  
Frank Haucke ◽  
Panagiotis Stathopoulos
Keyword(s):  
Gas Turbine ◽  
Thermal Efficiency ◽  
Gas Turbines ◽  
Turbine Blades ◽  
Impingement Cooling ◽  
Turbine Cooling ◽  
Pressure Gain Combustion ◽  
Cooling Air ◽  
Gas Turbine Cycle ◽  
Cycle Efficiency

Abstract Performance improvements of conventional gas turbines are becoming increasingly difficult and costly to achieve. Pressure Gain Combustion (PGC) has emerged as a promising technology in this respect, due to the higher thermal efficiency of the respective ideal gas turbine cycle. Previous cycle analyses considering turbine cooling methods have shown that the application of pressure gain combustion may require more turbine cooling air. This has a direct impact on the cycle efficiency and reduces the possible efficiency gain that can potentially be harvested from the new combustion technology. Novel cooling techniques could unlock an existing potential for a further increase in efficiency. Such a novel turbine cooling approach is the application of pulsed impingement jets inside the turbine blades. In the first part of this paper, results of pulsed impingement cooling experiments on a curved plate are presented. The potential of this novel cooling approach to increase the convective heat transfer in the inner side of turbine blades is quantified. The second part of this paper presents a gas turbine cycle analysis where the improved cooling approach is incorporated in the cooling air calculation. The effect of pulsed impingement cooling on the overall cycle efficiency is shown for both Joule and PGC cycles. In contrast to the authors’ anticipation, the results suggest that for relevant thermodynamic cycles pulsed impingement cooling increases the thermal efficiency of Joule cycles more significantly than it does in the case of PGC cycles. Thermal efficiency improvements of 1.0 p.p. for pure convective cooling and 0.5 p.p. for combined convective and film with TBC are observed for Joule cycles. But just up to 0.5 p.p. for pure convective cooling and 0.3 p.p. for combined convective and film cooling with TBC are recorded for PGC cycles.

scholarly journals Three-dimensional optimal design of a cooled turbine considering the coolant-requirement change

Open Physics ◽  
2019 ◽  
Vol 17 (1) ◽  
pp. 768-778
Author(s):  
Wei Ba ◽  
Ziyuan Wang ◽  
Xuesong Li ◽  
Chunwei Gu
Keyword(s):  
Optimal Design ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Aerodynamic Performance ◽  
Pressure Surface ◽  
Component Efficiency ◽  
Requirement Change ◽  
Cooling Air ◽  
Gas Turbine Cycle

Abstract Cooling technology is widely applied in modern turbines to protect the turbine blades, and extracting high-pressure cooling air from a compressor exerts a remarkable influence on the gas-turbine performance. However, the three-dimensional optimal design of a turbine in modern industrial practice is usually carried out by pursuing high component efficiency without considering possible changes in coolant requirement; hence, it may not exactly lead to improvement in the gas-turbine cycle efficiency. In this study, the turbine stator was twisted and leaned to achieve higher comprehensive efficiency, which is the cycle-based efficiency definition for a cooled turbine that considers both turbine aerodynamic performance and coolant requirement. First, the influence of twist and compound lean on turbine aerodynamic performance, considering stator-hub leakage, was investigated. Then, a method to predict the coolant requirement for turbines with different stator designs was applied, to evaluate coolant-requirement change at the design condition. The optimized turbines were finally compared to demonstrate the necessity of considering the coolant-requirement change in the optimal design. This indicated that proper twisting to open the throat area in the stator hub and compound lean to the pressure surface side could help improve the cooled-turbine comprehensive efficiency.

Three-Dimensional Time-Resolved Flow Field in the First and Last Turbine Stage of a Heavy Duty Gas Turbine: Part II — Interpretation of Blade Pressure Fluctuations

2000 ◽  
Author(s):  
Martin von Hoyningen-Huene ◽  
Wolfram Frank ◽  
Alexander R. Jung
Keyword(s):  
Flow Field ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Pressure Fluctuations ◽  
Three Dimensional ◽  
Potential Interaction ◽  
Heavy Duty ◽  
Turbine Stage ◽  
Count Ratio ◽  
Heavy Duty Gas Turbine

Unsteady stator-rotor interaction in gas turbines has been investigated experimentally and numerically for some years now. Most investigations determine the pressure fluctuations in the flow field as well as on the blades. So far, little attention has been paid to a detailed analysis of the blade pressure fluctuations. For further progress in turbine design, however, it is mandatory to better understand the underlying mechanisms. Therefore, computed space–time maps of static pressure are presented on both the stator vanes and the rotor blades for two test cases, viz the first and the last turbine stage of a modern heavy duty gas turbine. These pressure fluctuation charts are used to explain the interaction of potential interaction, wake-blade interaction, deterministic pressure fluctuations, and acoustic waveswith the instantaneous surface pressure on vanes and blades. Part I of this two-part paper refers to the same computations, focusing on the unsteady secondary now field in these stages. The investigations have been performed with the flow solver ITSM3D which allows for efficient simulations that simulate the real blade count ratio. Accounting for the true blade count ratio is essential to obtain the correct frequencies and amplitudes of the fluctuations.

Repair of Advanced Gas Turbine Blades

2007 ◽  
Author(s):  
Reiner Anton ◽  
Brigitte Heinecke ◽  
Michael Ott ◽  
Rolf Wilkenhoener
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Life Cycle Cost ◽  
High Efficiency ◽  
High Reliability ◽  
Turbine Blades ◽  
Cost Effective ◽  
Complex Nature ◽  
Thin Wall ◽  
Advanced Technologies

The availability and reliability of gas turbine units are critical for success to gas turbine users. Advanced hot gas path components that are used in state-of-the-art gas turbines have to ensure high efficiency, but require advanced technologies for assessment during maintenance inspections in order to decide whether they should be reused or replaced. Furthermore, advanced repair and refurbishment technologies are vital due to the complex nature of such components (e.g., Directionally Solidified (DS) / Single Crystal (SC) materials, thin wall components, new cooling techniques). Advanced repair technologies are essential to allow cost effective refurbishing while maintaining high reliability, to ensure minimum life cycle cost. This paper will discuss some aspects of Siemens development and implementation of advanced technologies for repair and refurbishment. In particular, the following technologies used by Siemens will be addressed: • Weld restoration; • Braze restoration processes; • Coating; • Re-opening of cooling holes.

Development and Testing of Harsh Environment, Wireless Sensor Systems for Industrial Gas Turbines

2009 ◽  
Author(s):  
David Mitchell ◽  
Anand Kulkarni ◽  
Alex Lostetter ◽  
Marcelo Schupbach ◽  
John Fraley ◽  
...  
Keyword(s):  
High Temperature ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Turbine Blades ◽  
Operating Conditions ◽  
Condition Based Maintenance ◽  
Harsh Environment ◽  
Sensor Systems ◽  
Wireless Telemetry ◽  
Industrial Gas Turbines

The potential for savings provided to worldwide operators of industrial gas turbines, by transitioning from the current standard of interval-based maintenance to condition-based maintenance may be in the hundreds of millions of dollars. In addition, the operational flexibility that may be obtained by knowing the historical and current condition of life-limiting components will enable more efficient use of industrial gas turbine resources, with less risk of unplanned outages as a result of off-parameter operations. To date, it has been impossible to apply true condition-based maintenance to industrial gas turbines because the extremely harsh operating conditions in the heart of a gas turbine preclude using the necessary advanced sensor systems to monitor the machine’s condition continuously. Siemens, Rove Technical Services, and Arkansas Power Electronics International are working together to develop a potentially industry-changing technology to build smart, self-aware engine components that incorporate embedded, harsh-environment-capable sensors and high temperature capable wireless telemetry systems for continuously monitoring component condition in the hot gas path turbine sections. The approach involves embedding sensors on complex shapes, such as turbine blades, embedding wireless telemetry systems in regions with temperatures that preclude the use of conventional silicon-based electronics, and successfully transmitting the sensor information from an environment very hostile to wireless signals. The results presented will include those from advanced, harsh environment sensor and wireless telemetry component development activities. In addition, results from laboratory and high temperature rig and spin testing will be discussed.

Sign in / Sign up

Export Citation Format

Share Document