Error Evaluation in Metal Surface Temperature Prediction Due to Non-Simulation of the Effect of Water Impingement and Runback Water on an Anti-Iced Turboprop Engine Inlet Guide Vane Structure

2008 ◽  
Author(s):  
Javier Castillo ◽  
Gema Ortega
Keyword(s):  
Surface Temperature ◽  
Material Selection ◽  
Guide Vane ◽  
Leading Edge ◽  
Simulation Software ◽  
Inlet Guide Vane ◽  
Development Phase ◽  
Trailing Edge ◽  
Airfoil Surface ◽  
Effect Of Water

During the optimization of the TP400D6 engine (powering the A400M military transport aircraft), the mechanical design of the Front Bearing Structure has proven to be one of the most challenging topics in the engine development programme. One of the leading technical subjects has been the design and optimization of the thermal anti-icing system of the component. When non-specific icing simulation software tools are available, the effect of the water impingement and runback water is difficult to simulate. The objective of this paper is to show one particular aspect learnt during the design and development phase of the project: the evaluation of the error obtained in the calculation of metal temperatures on an antiiced airfoil surface due to the effect of water impingement and runback water. TP400D6 engine front end arrangement consists of a single radial structure after the engine air intake performing both the structural and aerodynamic function, transmitting bearing and high propeller loads and being the compressor IGVs. The anti-icing system employs hot compressor bleed air circulating internally in the component through a series of internal channels and passages and exiting the airfoil through trailing edge holes. Due to airfoil aerodynamic constraints and material selection, it was realised in the earlier stages of the project that it was not possible to heat the whole vane profile up to the trailing edge. In consequence, the effects of the impingement water and runback of non-evaporated water from the intake and the IGV leading edge itself, play a key role on the determination of the airfoil surface temperature and potential ice accretion. Because of not having a specific icing simulation software, water impingement and runback water effects cannot be predicted with sufficient accuracy. During the engine programme’s development phase, a dedicated component antiicing rig test was conducted in order to evaluate and obtain a closer approximation of the real behaviour of the system. The scope of this paper is to go through the details of the aforementioned effect of icing water on airfoil surface temperature, focusing on the discrepancies between predicted temperatures and test rig measured temperatures. Typical thermal modelling is used, which incorporates the best possible understanding of the water particle impingement pattern onto the airfoils and flow lines distribution around the IGV profiles. Results from the rig test have been applied to the traditional thermal model in order to improve the thermal prediction simulation and understanding of the component.

scholarly journals Redesigning a compressor inlet guide vane for 0 to 60 degree stagger angles

2021 ◽  
Author(s):  
Stephanie Waters
Keyword(s):  
Fuel Consumption ◽  
Guide Vane ◽  
Leading Edge ◽  
Aircraft Engine ◽  
Inlet Guide Vane ◽  
Pressure Loss Coefficient ◽  
Compressor Inlet ◽  
Curvature Distribution ◽  
Stagger Angle ◽  
Total Pressure Loss Coefficient

This report's objective is to reduce the total pressure loss coefficient of an inlet guide vane (IGV) at high stagger angles and to therefore reduce the overall fuel consumption of an aircraft engine. IGVs are usually optimized for cruise where the stagger angle is approximately 0 degrees. To reduce losses, four different methodologies were tested: increasing the leading edge radius, increasing the camber, creating a "drooped nose", and creating an "S" curvature distribution. A baseline IGV was chosen and modified using these methodologies to create 10 new IGV designs. CFX was used to perform a CFD analysis on all 11 IGV designs at 5 stagger angles from 0 to 60 degrees. Typical missions were analyzed and it was discovered that the new designs decreased the fuel consumption of the engine. The IGV with the "S" curvature and thicker leading edge was the best and decreased the fuel consumption by 0.24%.

Ice Crystal Icing Investigation on a Honeywell Uncertified Research Engine in an Altitude Simulation Icing Facility

2020 ◽  
Author(s):  
Ashlie B. Flegel
Keyword(s):  
Particle Size ◽  
Guide Vane ◽  
Leading Edge ◽  
Inlet Guide Vane ◽  
Inlet Temperature ◽  
Ice Crystal ◽  
Guide Vanes ◽  
Inlet Guide Vanes ◽  
The Core ◽  
Break Up

Abstract A Honeywell Uncertified Research Engine was exposed to various ice crystal conditions in the NASA Glenn Propulsion Systems Laboratory. Simulations using NASA’s 1D Icing Risk Analysis tool were used to determine potential inlet conditions that could lead to ice crystal accretion along the inlet of the core flowpath and into the high pressure compressor. These conditions were simulated in the facility to develop baseline conditions. Parameters were then varied to move or change accretion characteristics. Data were acquired at altitudes varying from 5 kft to 45 kft, at nominal ice particle Median Volumetric Diameters from 20 μm to 100 μm, and total water contents of 1 g/m3 to 12 g/m3. Engine and flight parameters such as fan speed, Mach number, and inlet temperature were also varied. The engine was instrumented with total temperature and pressure probes. Static pressure taps were installed at the leading edge of the fan stator, front frame hub, the shroud of the inlet guide vane, and first two rotors. Metal temperatures were acquired for the inlet guide vane and vane stators 1–2. In-situ measurements of the particle size distribution were acquired three meters upstream of the engine forward fan flange and one meter downstream of the fan in the bypass in order to study particle break-up behavior. Cameras were installed in the engine to capture ice accretions at the leading edge of the fan stator, splitter lip, and inlet guide vane. Additional measurements acquired but not discussed in this paper include: high speed pressure transducers installed at the trailing edge of the first stage rotor and light extinction probes used to acquire particle concentrations at the fan exit stator plane and at the inlet to the core and bypass. The goal of this study was to understand the key parameters of accretion, acquire particle break-up data aft of the fan, and generate a unique icing dataset for model and tool development. The work described in this paper focuses on the effect of particle break-up. It was found that there was significant particle break-up downstream of the fan in the bypass, especially with larger initial particle sizes. The metal temperatures on the inlet guide vanes and stators show a temperature increase with increasing particle size. Accretion behavior observed was very similar at the fan stator and splitter lip across all test cases. However at the inlet guide vanes, the accretion decreased with increasing particle size.

scholarly journals Thermal Fatigue Life Prediction of Thermal Barrier Coat on Nozzle Guide Vane via Master–Slave Model

2019 ◽  
Vol 9 (20) ◽  
pp. 4357 ◽  
Author(s):  
Peng Guan ◽  
Yanting Ai ◽  
Chengwei Fei ◽  
Yudong Yao
Keyword(s):  
Fatigue Life ◽  
Thermal Fatigue ◽  
Life Prediction ◽  
Guide Vane ◽  
Leading Edge ◽  
Fatigue Life Prediction ◽  
Trailing Edge ◽  
Thermal Fatigue Life ◽  
Barrier Coat ◽  
Nozzle Guide

The aim of this paper was to develop a master–slave model with fluid-thermo-structure (FTS) interaction for the thermal fatigue life prediction of a thermal barrier coat (TBC) in a nozzle guide vane (NGV). The master–slave model integrates the phenomenological life model, multilinear kinematic hardening model, fully coupling thermal-elastic element model, and volume element intersection mapping algorithm to improve the prediction precision and efficiency of thermal fatigue life. The simulation results based on the developed model were validated by temperature-sensitive paint (TSP) technology. It was demonstrated that the predicted temperature well catered for the TSP tests with a maximum error of less than 6%, and the maximum thermal life of TBC was 1558 cycles around the trailing edge, which is consistent with the spallation life cycle of the ceramic top coat at 1323 K. With the increase of pre-oxidation time, the life of TBC declined from 1892 cycles to 895 cycles for the leading edge, and 1558 cycles to 536 cycles for the trailing edge. The predicted life of the key points at the leading edge was longer by 17.7–40.1% than the trailing edge. The developed master–slave model was validated to be feasible and accurate in the thermal fatigue life prediction of TBC on NGV. The efforts of this study provide a framework for the thermal fatigue life prediction of NGV with TBC.

scholarly journals Investigation on the Flow Field Entropy Structure of Non-Synchronous Blade Vibration in an Axial Turbocompressor

Entropy ◽  
2020 ◽  
Vol 22 (12) ◽  
pp. 1372
Author(s):  
Mingming Zhang ◽  
Anping Hou
Keyword(s):  
Flow Field ◽  
High Speed ◽  
Guide Vane ◽  
Leading Edge ◽  
Inlet Guide Vane ◽  
Tip Leakage Flow ◽  
Good Correspondence ◽  
Blade Vibration ◽  
Tip Leakage ◽  
Spiral Vortex

In order to explore the inducing factors and mechanism of the non-synchronous vibration, the flow field structure and its formation mechanism in the non-synchronous vibration state of a high speed turbocompressor are discussed in this paper, based on the fluid–structure interaction method. The predicted frequencies fBV (4.4EO), fAR (9.6EO) in the field have a good correspondence with the experimental data, which verify the reliability and accuracy of the numerical method. The results indicate that, under a deviation in the adjustment of inlet guide vane (IGV), the disturbances of pressure in the tip diffuse upstream and downstream, and maintain the corresponding relationship with the non-synchronous vibration frequency of the blade. An instability flow that developed at the tip region of 90% span emerged due to interactions among the incoming main flow, the axial separation backflow, and the tip leakage vortices. The separation vortices in the blade passage mixed up with the tip leakage flow reverse at the trailing edge of blade tip, presenting a spiral vortex structure which flows upstream to the leading edge of the adjacent blade. The disturbances of the spiral vortexes emerge to rotate at 54.5% of the rotor speed in the same rotating direction as a modal oscillation. The blade vibration in the turbocompressor is found to be related to the unsteadiness of the tip flow. The large pressure oscillation caused by the movement of the spiral vortex is regarded as the one of the main drivers for the non-synchronous vibration for the present turbocompressor, besides the deviation in the adjustment of IGV.

Measurements of Hub Flow Interaction on Film Cooled Nozzle Guide Vane in Transonic Annular Cascade

2012 ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Ranjan Saha ◽  
Jens Fridh ◽  
Torsten Fransson
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Film Cooling ◽  
Guide Vane ◽  
Leading Edge ◽  
Field Measurements ◽  
Co2 Concentration ◽  
Pressure Side ◽  
Trailing Edge ◽  
Nozzle Guide

An experimental study has been performed in a transonic annular sector cascade of nozzle guide vanes to investigate the aerodynamic performance and the interaction between hub film cooling and mainstream flow. The focus of the study is on the endwalls, specifically the interaction between the hub film cooling and the mainstream. Carbon dioxide (CO2) has been supplied to the coolant holes to serve as tracer gas. Measurements of CO2 concentration downstream of the vane trailing edge can be used to visualize the mixing of the coolant flow with the mainstream. Flow field measurements are performed in the downstream plane with a 5-hole probe to characterize the aerodynamics in the vane. Results are presented for the fully cooled and partially cooled vane (only hub cooling) configurations. Data presented at the downstream plane include concentration contour, axial vorticity, velocity vectors, and yaw and pitch angles. From these investigations, secondary flow structures such as the horseshoe vortex, passage vortex, can be identified and show the cooling flow significantly impacts the secondary flow and downstream flow field. The results suggest that there is a region on the pressure side of the vane trailing edge where the coolant concentrations are very low suggesting that the cooling air introduced at the platform upstream of the leading edge does not reach the pressure side endwall, potentially creating a local hotspot.

Heat Transfer Studies on the Interior Surfaces of Cooled Nozzle Guide Vane in a Linear Cascade

2015 ◽  
Author(s):  
Arun Kumar Pujari ◽  
Bhamidi Prasad ◽  
Nekkanti Sitaram
Keyword(s):  
Heat Transfer ◽  
Surface Temperature ◽  
Guide Vane ◽  
Internal Heat ◽  
Leading Edge ◽  
Internal Surface ◽  
Transfer Coefficients ◽  
Computational Data ◽  
Nozzle Guide Vane ◽  
Nozzle Guide

Experimental and computational heat transfer investigations are reported in the interior side of a nozzle guide vane (NGV) subjected to combined impingement and film cooling. The domain of study is a two dimensional five-vane cascade having four passages. Each vane has a chord length of 228 mm and the pitch distance between the vanes is 200 mm. The vane internal surface is cooled by dry air supplied through the two impingement inserts: the front and the aft. The mass flow through the impingement chamber is varied, for a fixed spacing (H) to jet diameter (d) ratio of 1.2. The surface temperature distributions, at certain locations of the vane interior, are measured by pasting strips of liquid crystal sheets. The vane interior surface temperature distribution is also obtained by computations carried out by using Shear stress transport (SST) k-ω turbulence model in the ANSY FLUENT-14 flow solver. The computational data are in good agreement with the measured values of temperature. The internal heat transfer coefficients are thence determined along the leading edge and the mid span region from the computational data.

Periodic Transition on an Axial Compressor Stator — Incidence and Clocking Effects: Part I — Experimental Data

1998 ◽  
Author(s):  
G. J. Walker ◽  
J. D. Hughes ◽  
W. J. Solomon
Keyword(s):  
Guide Vane ◽  
Axial Compressor ◽  
Separated Flow ◽  
Leading Edge ◽  
Inlet Guide Vane ◽  
Turbulent Spot ◽  
Pressure Surface ◽  
Surface Pressure Distribution ◽  
Surface Transition ◽  
Hot Film

Periodic wake-induced transition on the outlet stator of a 1.5 stage axial compressor is examined using hot-film arrays on both the suction and pressure surfaces. The time-mean surface pressure distribution is varied by changing the blade incidence, while the freestream disturbance field is altered by clocking of the stator relative to an inlet guide vane row. Ensemble average plots of turbulent intermittency and relaxation factor (extent of calmed flow following the passage of a turbulent spot) are presented. These show the strength of periodic wake-induced transition phenomena to be significantly influenced by both incidence and clocking effects. The nature and extent of transition by other modes (natural, bypass and separated flow transition) are altered accordingly. Leading edge and mid-chord separation bubbles are affected in a characteristically different manner by changing freestream periodicity. There are noticeable differences between suction and pressure surface transition behavior, particularly as regards the strength and extent of calming. In Part II of this paper, the transition onset observations from the compressor stator are used to evaluate the quasi-steady application of conventional transition correlations to predict unsteady transition onset on the blading of an embedded axial compressor stage.

ICE CRYSTAL ICING INVESTIGATION ON A HONEYWELL UNCERTIFIED RESEARCH ENGINE IN AN ALTITITUDE SIMULATION ICING FACILITY

2021 ◽  
pp. 1-22
Author(s):  
Ashlie Flegel
Keyword(s):  
Particle Size ◽  
Guide Vane ◽  
Model Development ◽  
Leading Edge ◽  
Inlet Guide Vane ◽  
Analysis Tool ◽  
Ice Crystal ◽  
High Pressure Compressor ◽  
Break Up ◽  
Inlet Conditions

Abstract A Honeywell Uncertified Research Engine was exposed to various ice crystal conditions in the NASA Propulsion Systems Laboratory. Simulations using NASA's 1D Icing Risk Analysis tool were used to determine potential inlet conditions that could lead to ice crystal accretion along the inlet of the core flowpath and into the high pressure compressor. Baseline conditions were established and parameters were varied to observe accretion characteristics. Data were acquired at altitudes varying from 5 kft to 45 kft, at nominal ice particle Median Volumetric Diameters from 20 µm to 100 µm, and total water contents of 1 g/m3 to 12 g/m3. Metal temperatures were acquired for the inlet guide vane and vane stators 1-2. In-situ measurements of the particle size distribution were acquired upstream and downstream of the engine fan face in order to study particle break-up behavior. Cameras were installed in the engine to capture ice accretions at the leading edge of the fan stator, splitter lip, and inlet guide vane. The goal of this study was to understand the key parameters of accretion, acquire particle break-up data aft of the fan, and generate a unique icing dataset for model development. Significant particle break-up downstream of the fan in the bypass was observed. The metal temperatures on the IGVs and stators show a temperature increase with increasing particle size. Accretion behavior at the fan stator and splitter lip across was very similar. However accretion decreased with increasing particle size at the IGVs.

Experimental Investigation of Innovative Cooling Schemes on an Additively Manufactured Engine Scale Turbine Nozzle Guide Vane

2020 ◽  
Author(s):  
Mohammad A. Hossain ◽  
Ali Ameri ◽  
James W. Gregory ◽  
Jeffrey P. Bons
Keyword(s):  
Film Cooling ◽  
Guide Vane ◽  
Leading Edge ◽  
Jet Impingement ◽  
Development Effort ◽  
Suction Surface ◽  
Trailing Edge ◽  
Pin Fin ◽  
Nozzle Guide ◽  
Film Cooling Holes

Abstract This study includes the design, validation, and fabrication via Direct Metal Laser Sintering (DMLS) of a gas turbine nozzle guide vanes (NGV) that incorporates three innovative cooling schemes specifically enabled by additive manufacturing. The novel NGV design is the culmination of an extensive research and development effort over a period of four years that included low and high speed cascade testing coupled with unsteady CFD for numerous candidate innovative cooling architectures. The final vane design (SJ-vane) consists of sweeping jet (SJ) film cooling holes on the suction surface, sweeping jet impingement holes at the leading edge and double-wall partial length triangular pin-fin with impinging jet at the trailing edge. For comparison purposes, a second DMLS enabled vane (777-vane) was designed and fabricated with prototypical cooling circuits to serve as a baseline. This vane consists of a shaped film cooling holes on the suction surface, circular impingement holes at the leading edge and full length cylindrical pin-fins at the trailing edge. Experiments with the two DMLS enabled vanes were performed at the Ohio State University Turbine Reacting Flow Rig (TuRFR) at engine relevant temperature (1375K) and Mach number conditions. Infrared (IR) thermography was utilized to measure the wall temperature of the pressure and suction surface at several coolant mass flow rates to estimate the overall cooling effectiveness (ϕ). Results showed improved cooling performance for the advanced cooling schemes (sweeping jet film cooling, impingement cooling and triangular pin-fin cooling) compared to the baseline cooling schemes.

Leading edge film cooling enhancement for an inlet guide vane with fan-shaped holes

2010 ◽  
Vol 19 (6) ◽  
pp. 514-518 ◽  
Author(s):  
Jian-Jun Liu ◽  
Bai-Tao An ◽  
Jie Liu ◽  
W. Zhan
Keyword(s):  
Film Cooling ◽  
Guide Vane ◽  
Leading Edge ◽  
Inlet Guide Vane ◽  
Cooling Enhancement
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