CFD Modelling and LDA Measurements for the Air-Flow in an Aero-Engine Front Bearing Chamber

2010 ◽  
Author(s):  
J. Aidarinis ◽  
D. Missirlis ◽  
K. Yakinthos ◽  
A. Goulas
Keyword(s):  
Flow Field ◽  
Cooling System ◽  
Air Flow ◽  
Operating Conditions ◽  
Cfd Modeling ◽  
Experimental Measurements ◽  
Field Development ◽  
Lubricant Oil ◽  
Aero Engine ◽  
Engine Bearing

The constant development of aero engines towards lighter but yet more compact designs, without decreasing their efficiency, has led to gradually increased demands of the lubrication systems, such as the bearing chambers of the aero engine. For this reason, it is of particular importance to increase our level of understanding of the flow field inside the bearing chambers in order to optimize its design and performance. The flow field in such cases is of a complicated nature since there is a strong interaction between air-flow and lubricant oil together with the geometrical configurations and the shaft rotational speed inside the bearing chamber. The behavior of this interaction must be investigated in order to understand the flow field development inside the aero engine bearing and, at a next step, optimize its performance in relation to the lubrication and heat transfer capabilities. Such an effort is presented in this work where an investigation of the air-flow field development inside the front bearing chamber of an aero engine is attempted. The front bearing chamber is divided in two separate smaller sections where the flow passes from the first section partially through the bearing and the holding structure, to the second one where the vent and the scavenge are placed. The investigation was performed with the combined use of experimental measurements and Computational Fluid Dynamics (CFD) modeling. The experimental measurements were carried out with the use of a Laser Doppler Anemometry (LDA) system in an experimental rig modeling the front bearing chamber of an aero engine for real operating conditions taking into account both air-flow and lubricant oil-flow and for a varying number of shaft rotating speeds. The CFD modeling was performed with the use of a commercial CFD package. The air-flow inside the bearing was modeled with the adoption of a porous medium assumption. The experimental measurements and the CFD computations presented similar flow patterns and satisfactory quantitative agreement. At the same time the effect of the important parameters such as the air and oil mass flow together with the shaft rotation speed and the effect of the chamber inside geometry were identified. These conclusions can be exploited in future attempts in combination with the developed CFD model, in order to optimize the efficiency of the lubricant and cooling system. The latter forms the main target of this work which is the development of a useful engineering tool capable of predicting the flow field inside the aero engine bearing so as to be used for optimization efforts.

CFD Modeling and LDA Measurements for the Air-Flow in an Aero Engine Front Bearing Chamber

2011 ◽  
Vol 133 (8) ◽  
Author(s):  
J. Aidarinis ◽  
D. Missirlis ◽  
K. Yakinthos ◽  
A. Goulas
Keyword(s):  
Flow Field ◽  
Cooling System ◽  
Laser Doppler Anemometry ◽  
Air Flow ◽  
Operating Conditions ◽  
Cfd Modeling ◽  
Experimental Measurements ◽  
Field Development ◽  
Aero Engine ◽  
Engine Bearing

The continuous development of aero engines toward lighter but yet more compact designs, without decreasing their efficiency, has led to gradually increasing demands on the lubrication system, such as the bearing chambers of an aero engine. For this reason, it is of particular importance to increase the level of understanding of the flow field inside the bearing chamber in order to optimize its design and improve its performance. The flow field inside a bearing chamber is complicated since there is a strong interaction between the sealing air-flow and the flow of lubrication oil, and both of them are affected by and interacting with the geometry of the chamber and the rotating shaft. In order to understand the flow field development and, as a next step, to optimize the aero engine bearing chamber performance, in relation to the lubrication and heat transfer capabilities, the behavior of this interaction must be investigated. In this work, an investigation of the air-flow field development inside the front bearing chamber of an aero engine is attempted. The front bearing chamber is divided into two separate sections. The flow from the first section passes through the bearing and the bearing holding structure to the second one where the vent and the scavenging system are located. The investigation was performed with the combined use of experimental measurements and computational fluid dynamics (CFD) modeling. The experimental measurements were carried out using a laser Doppler anemometry system in an experimental rig, which consists of a 1:1 model of the front bearing chamber of an aero engine. Tests were carried out at real operating conditions both for the air-flow and for the lubricant oil-flow and for a range of shaft rotating speeds. The CFD modeling was performed using a commercial CFD package. Particularly, the air-flow through the bearing itself was modeled, adopting a porous medium technique, the parameters of which were developed in conjunction with the experiments. A satisfactory quantitative agreement between the experimental measurements and the CFD computations was achieved. At the same time, the effect of the important parameters such as the air and oil mass flow, together with the shaft rotational speed, and the effect of the chamber geometry were identified. The conclusions can be exploited in future attempts in combination with the CFD model developed in order to optimize the efficiency of the lubrication and cooling system. The latter forms the main target of this work, which is the development of a useful engineering tool capable of predicting the flow field inside the aero engine bearing, which can be used subsequently for optimization purposes.

scholarly journals Feasibility Study on Oil Droplet Flow Investigations Inside Aero Engine Bearing Chambers: PDPA Techniques in Combination With Numerical Approaches

1995 ◽  
Author(s):  
A. Glahn ◽  
M. Kurreck ◽  
M. Willmann ◽  
S. Wittig
Keyword(s):  
Numerical Methods ◽  
Flow Field ◽  
Flow Analysis ◽  
Field Analysis ◽  
Oil Droplet ◽  
Droplet Flow ◽  
Aero Engine ◽  
Secondary Air ◽  
Numerical Approaches ◽  
Engine Bearing

The present paper deals with oil droplet now phenomena in aero engine bearing chambers. An experimental investigation of droplet sizes and velocities utilizing a Phase Doppler Particle Analyzer (PDPA) has been performed for the first time in bearing chamber atmospheres under real engine conditions. Influences of high rotational speeds are discussed for individual droplet size classes. Although this is an important contribution to a better understanding of the droplet flow impact on secondary air/oil system performance, an analysis of the droplet flow behaviour requires an incorporation of numerical methods because detailed measurements as performed here suffer from both strong spatial limitations with respect to the optical accessibility in real engine applications and constraints due to the extremely time consuming nature of an experimental flow field analysis. Therefore, further analysis is based on numerical methods. Droplets characterized within the experiments are exposed to the flow field of the gaseous phase predicted by use of our well-known CFD code EPOS. The droplet trajectories and velocities are calculated within a Lagrangian frame of reference by forward numerical integration of the particle momentum equation. This paper has been initiated rather to show a successful method of bearing chamber droplet flow analysis by a combination of droplet sizing techniques and numerical approaches than to present field values as a function of all operating parameters. However, a first insight into the complex droplet flow phenomena is given and specific problems in bearing chamber heat transfer are related to the droplet flow.

Transient Temperature Measurements in the Contact Zone Between Brush Seals of Kevlar and Metallic Type for Bearing Chamber Sealing Using a Pyrometric Technique

2013 ◽  
Vol 135 (8) ◽  
Author(s):  
Michael Flouros ◽  
Martin Stadlbauer ◽  
Francois Cottier ◽  
Stephan Proestler ◽  
Stefan Beichl
Keyword(s):  
Contact Zone ◽  
Operating Conditions ◽  
Temperature Measurements ◽  
Transient Temperature ◽  
Labyrinth Seals ◽  
Brush Seal ◽  
Aero Engine ◽  
Rotating Surface ◽  
Brush Seals ◽  
Engine Bearing

For the past 25 years brush seal technologies have evolved into the aero engine designs and, more generally, into the gas turbine world, not only for sealing gas areas at different pressure levels but also for sealing gas/liquid environments. This is the case in an aero engine where the bearing chambers are sealed. Aero engine bearing chambers enclose oil lubricated components such bearings and gears. In order to avoid contamination of the turbo machinery through oil loss, air blown seals are used to retain the oil into the bearing chamber. Oil loss may cause coking or ignition with the probability of an uncontained destruction of rotating parts such as disks or blades. It may also cause contamination of the air conditioning system with oil fumes thus causing health problems to the passengers and crew from such exposure. The most widely known seals for bearing chamber sealing are the labyrinth seals, however, in recent years brush seals and carbon seals have also been used. The latter are contact seals; that is, they may be installed having zero clearance to the rotating part and lift during operation when their air side is pressurized. During this survey an actual aero engine bearing chamber was modified to run with brush seals in a simulating rig. Two types of brush seals were used: (a) with bristles made of Kevlar, and (b) bristles made of a metallic material. Both types were installed with an overlap to the rotor. The targets set were twofold: (a) to measure the transient temperatures in the rotor and particularly in the contact zone between the bristles and the rotor, and (b) to measure the air leakage through the seals at different operating conditions. In order to obtain the transient temperature measurements with high fidelity, a new pyrometric technique was developed and was applied for the first time in brush seals. This technique has enabled placement of the pyrometer into the bristle's pack of the seal adjacent to the rotating surface and it could record the frictional temperature evolution in the bristles/rotor contact zone during acceleration or deceleration of the rotor. Additionally, the air consumption of the seals was measured and was compared to the air consumption through the labyrinth seals. For the metallic brush seal, up to 80% of the required sealing air can be saved, which can result, in turn, into a reduction in fuel burned by up to 1%. Furthermore, a design simplification of the bearing chamber architecture can be achieved by taking into account the reduced air flow. Even though the rotor was accelerated to high speeds up to 19,500 rpm, the produced temperature overshoots in the seal/rotor contact zone have caused no deterioration in either the materials or the oil.

scholarly journals Flow field and species concentration measurements in the primary zone of an aero-engine combustion chamber

2018 ◽  
Vol 10 (1) ◽  
pp. 168781401774805
Author(s):  
Yinli Xiao ◽  
Zupeng Wang ◽  
Zhengxin Lai ◽  
Kefei Chen ◽  
Wenyan Song
Keyword(s):  
Flow Field ◽  
Combustion Chamber ◽  
Operating Conditions ◽  
Chamber Pressure ◽  
Species Concentration ◽  
Primary Zone ◽  
Major Species ◽  
Engine Combustion ◽  
Aero Engine ◽  
Concentration Measurements

The principal features of primary zone determine the performance parameters of the whole combustion chamber, such as the pollutant emissions and combustion efficiency. In this work, flow field and major species concentration measurements are conducted in the primary zone of an aero-engine combustion chamber. The operating conditions such as air inlet temperature, chamber pressure, and air-to-fuel ratio are chosen to replicate the realistic operating conditions. The velocity field and streamlines are obtained by particle imaging velocimetry technology. The concentrations of major species are acquired by a spontaneous Raman scattering system. This article validates the feasibility of two laser diagnostic measurement techniques and presents the initial results under realistic aero-engine conditions.

Feasibility Study on Oil Droplet Flow Investigations Inside Aero Engine Bearing Chambers—PDPA Techniques in Combination With Numerical Approaches

1996 ◽  
Vol 118 (4) ◽  
pp. 749-755 ◽  
Author(s):  
A. Glahn ◽  
M. Kurreck ◽  
M. Willmann ◽  
S. Wittig
Keyword(s):  
Numerical Methods ◽  
Flow Field ◽  
Flow Behavior ◽  
Field Analysis ◽  
Oil Droplet ◽  
Droplet Flow ◽  
Aero Engine ◽  
Flow Phenomena ◽  
Numerical Approaches ◽  
Engine Bearing

The present paper deals with oil droplet flow phenomena in aero engine bearing chambers. An experimental investigation of droplet sizes and velocities utilizing a Phase Doppler Particle Analyzer (PDPA) has been performed for the first time in bearing chamber atmospheres under real engine conditions. Influences of high rotational speeds are discussed for individual droplet size classes. Although this is an important contribution to a better understanding of the droplet flow impact on secondary air/oil system performance, an analysis of the droplet flow behavior requires an incorporation of numerical methods because detailed measurements as performed here suffer from both strong spatial limitations with respect to the optical accessibility in real engine applications and constraints due to the extremely time-consuming nature of an experimental flow field analysis. Therefore, further analysis is based on numerical methods. Droplets characterized within the experiments are exposed to the flow field of the gaseous phase predicted by use of our well-known CFD code EPOS. The droplet trajectories and velocities are calculated within a Lagrangian frame of reference by forward numerical integration of the particle momentum equation. This paper has been initiated rather to show a successful method of bearing chamber droplet flow analysis by a combination of droplet sizing techniques and numerical approaches than to present field values as a function of all operating parameters. However, a first insight into the complex droplet flow phenomena is given and specific problems in bearing chamber heat transfer are related to the droplet flow.

scholarly journals THERMOELECTRIC SYSTEM FOR PROVIDING A HEAT REGIME FOR MODULAR ELECTRONIC EQUIPMENT

2020 ◽  
Vol 46 (4) ◽  
pp. 53-64 ◽  
Author(s):  
Sh. A. Yusufov ◽  
A. M. Ibragimova ◽  
S. A. Peredkov ◽  
T. E. Sarkarov ◽  
R. G. Mitarov
Keyword(s):  
Printed Circuit Board ◽  
Cooling System ◽  
Air Flow ◽  
Experimental Studies ◽  
Operating Conditions ◽  
Electronic Equipment ◽  
Circuit Board ◽  
Thermoelectric Cooling ◽  
Printed Circuit ◽  
Testing Stand

Objectives. The article discusses a thermoelectric cooling system (TECS) for ensuring the thermal regime of modular electronic equipment (MEE) located in a cabinet. The main task of the experimental studies is to determine the temperature dependencies of the air-cooled heat-generating elements of a printed circuit board simulator according to TEСS parameters.Method. In order to conduct experimental studies of a thermoelectric cooling system for printed circuit boards in cassette units using a thermoelectric cooling system, a prototype designed and manufactured in the laboratory was studied on a testing stand.Result. The directions of constructive solutions for using a TECS device are presented along with a description of the testing stand and procedure. The dependencies of the temperature of the printed circuit board simulator on the heat power taken away by the TECS are considered along with the temperatures of hot and cold junctions, the air flow velocity and the distance between the electronic boards.Conclusion. The operability of the developed MEE cooling system is confirmed by the experimental studies; the specified cooling method has advantages over conventional forced or natural method and can achieve the temperatures required by the technical operating conditions; when choosing a fan to provide forced circulation of the air flow in the system, it is necessary to take into account the speed of the air flow in the channel; it is necessary to reserve the power of the power supply for the TECS operation in proportion to the power of the heat sources. An important additional point for the functioning of the thermoelectric cooling device is the necessity of ensuring the effective removal of heat from the hot junctions of the thermoelectric module without which it is impossible to use the proposed system. 

Transient Temperature Measurements in the Contact Zone Between Brush Seals of Kevlar and Metallic Type for Bearing Chamber Sealing Using a Pyrometric Technique

2012 ◽  
Author(s):  
Michael Flouros ◽  
Martin Stadlbauer ◽  
Francois Cottier ◽  
Stephan Proestler ◽  
Stefan Beichl
Keyword(s):  
Contact Zone ◽  
Operating Conditions ◽  
Temperature Measurements ◽  
Transient Temperature ◽  
The European Union ◽  
Labyrinth Seals ◽  
Brush Seal ◽  
Aero Engine ◽  
Brush Seals ◽  
Engine Bearing

For the past 25 years brush seal technologies evolved into the aero engine designs and more general into the gas turbine world not only for sealing gas areas at different pressure levels but also for sealing gas/liquid environments. This is the case in an aero engine where the bearing chambers are sealed. Aero engine bearing chambers enclose oil lubricated components such bearings and gears. In order to avoid contamination of the turbo machinery through oil loss, air blown seals are used to retain the oil into the bearing chamber. Oil loss may cause coking or ignition with the probability of an uncontained destruction of rotating parts like disks or blades. It may also cause contamination of the air conditioning system with oil fumes thus cause health problems to the passengers and crew from such exposure. The most widely known seals for bearing chamber sealing are the labyrinth seals but in the recent years also brush seals and carbon seals are used. The latter are contact seals, that is, they may be installed having zero clearance to the rotating part and lift during operation when their air side is pressurized. During this survey an actual aero engine bearing chamber was modified to run with brush seals in a simulating rig. Two types of brush seals were used: a) with bristles made of Kevlar and b) bristles made of metallic material. Both types were installed with an overlap to the rotor. The targets set were twofold: a) to measure the transient temperatures in the rotor and particularly in the contact zone between the bristles and the rotor and b) to measure the air leakage through the seals at different operating conditions. In order to obtain the transient temperature measurements with high fidelity, a new pyrometric technique was developed and was applied for the first time in brush seals. This technique has enabled placing the pyrometer into the bristle’s pack of the seal adjacent to the rotating surface and could record the frictional temperature evolution in the bristles/rotor contact zone during acceleration or deceleration of the rotor. Additionally, the air consumption of the seals was measured and was compared to the air consumption through the labyrinth seals. For the metallic brush seal, up to 80% of the required sealing air can be saved which can result in return into a reduction in fuel burned by up to 1%. Further, a design simplification of the bearing chamber architecture can be achieved by taking into account the reduced air flow. Even though the rotor was accelerated to high speeds up to 19500rpm, the produced temperature overshoots in the seal/rotor contact zone have caused no deterioration in either the materials or the oil. This work is part of the European Union funded research programme ELUBSYS (Engine LUBrication System TechnologieS) within the 7th EU Frame Programme for Aeronautics and Transport (AAT.2008.4.2.3).

scholarly journals A Coupled 1D Film Hydrodynamics and Core Gas Flow Model for Air-Oil Flows in Aero-Engine Bearing Chambers

2017 ◽  
Author(s):  
B. Kakimpa ◽  
H. P. Morvan ◽  
S. Hibberd
Keyword(s):  
Shear Stress ◽  
Operating Conditions ◽  
Engine Oil ◽  
Interface Shear ◽  
Interface Shear Stress ◽  
Oil Film ◽  
Film Model ◽  
Aero Engine ◽  
Film Interface ◽  
Engine Bearing

A robust 1D film hydrodynamic model has been sequentially coupled with a 1D core gas model and used to predict the instantaneous mean core gas speed, film interface shear stress and liquid film distribution within an idealised bearing chamber. This novel approach to aero-engine bearing chamber simulation provides a predictive tool that can be used for the fast and reliable exploration of a set of bearing chamber design and operating conditions characterised by the: chamber dimensions, air/oil fluid properties, shaft speed, sealing air flows, oil feed rates and sump scavenge ratios. A preliminary validation of the model against available bearing chamber flow measurements from literature shows good agreement. The model represents a significant step change in predictive capabilities for aero-engine oil system flows compared to previous semi-empirical models. The bearing chamber is idealised as a one-dimensional (2D) domain with a predominantly azimuthal flow in both the rotational oil film and core gas such that axial components may be ignored. A 1D system of depth-averaged film hydrodynamics equations is used to predict oil film thickness and mean speed distributions in the azimuthal direction under the influence of interface shear, gravity, pressure gradient and surface tension forces. The driving shear stress in the film model is obtained from the 1D core-gas model based on an azimuthal gas momentum conservation equation which is coupled to the film model through the interface shear stress and film interface velocity.

Two-Phase Flow Pressure Drop in Corrugated Tubes Used in an Aero-engine Oil System

2015 ◽  
Vol 138 (6) ◽  
Author(s):  
Michael Flouros ◽  
Andreas Kanarachos ◽  
Kyros Yakinthos ◽  
Christina Salpingidou ◽  
Francois Cottier
Keyword(s):  
Pressure Drop ◽  
Two Phase Flow ◽  
Operating Conditions ◽  
Engine Oil ◽  
Phase Flow ◽  
Test Results ◽  
Two Phase ◽  
Aero Engine ◽  
Flow Pressure ◽  
Engine Bearing

In modern aero-engines, the lubrication system holds a key role due to the demand for high reliability standards. An aero-engine bearing chamber contains components like bearings and gears. Oil is used for lubrication and for heat removal. In order to retain the oil in a bearing chamber, pressurized seals are used. These are pressurized using air from the compressor. In order to avoid overpressurization of the bearing chamber, air/oil passages are provided in the bearing chamber. At the top, a vent pipe discharges most of the sealing air and at the bottom, a scavenge pipe is used for discharging the oil by means of a pump (scavenge pump). The scavenge pipe is setup in most cases by tubes of circular or noncircular cross sections. When the scavenge pipe has to be routed in a way that sharp bends or elbows are unavoidable, flexible (corrugated) pipes can be used. Because of the corrugation, considerable flow resistance with high-pressure drop can result. This may cause overpressurization of the bearing compartment with oil loss into the turbomachinery with possibility of ignition, coking (carbon formation), or contamination of the aircraft’s air conditioning system. It is therefore important for the designer to be capable to predict the system’s pressure balance behavior. A real engine bearing chamber sealed by brush seals was used for generating different air/oil mixtures thus corresponding to different engine operating conditions. The mixtures were discharged through a scavenge pipe which was partly setup by corrugated tubes. Instead of a mechanical pump, an ejector was used for evacuating the bearing chamber. An extensive survey covering the existing technical literature on corrugated tube pressure drop was performed and is presented in this paper. The survey has covered both single-phase and multiphase flows. Existing methods were checked against the test results. The method which was most accurately predicting lean air test results from the rig was benchmarked and was used as the basis for extending into a two-phase flow pressure drop correlation by applying two-phase flow multiplier techniques similar to Lockhart and Martinelli. Comparisons of the new two-phase flow pressure drop correlation with an existing correlation by Shannak are presented for mixtures like air/oil, air/water, air/diesel, and air/kerosene. Finally, numerical analysis results using ansys cfx version 15 are presented.

An Approach for Predicting the Flow Regime in an Aero Engine Bearing Chamber

2014 ◽  
Author(s):  
Wolfram Kurz ◽  
Hans-Jörg Bauer
Keyword(s):  
Flow Regime ◽  
Air Flow ◽  
Flow Regimes ◽  
Chamber Pressure ◽  
Test Rig ◽  
Oil Viscosity ◽  
Oil Film ◽  
Aero Engine ◽  
Oil Flow ◽  
Engine Bearing

The paper discusses an approach to predict the two-phase flow regime in an aero engine bearing chamber. In general, one of two distinct flow regimes can occur in a bearing chamber. At lower shaft speeds, the oil flow is only partially affected by the air flow, which is driven by the rotating shaft. At higher shaft speeds, however, the rotating air flow forces the oil film at the chamber walls to rotate, too. Thus, the two flow regimes correspond to two very different oil film distributions inside a bearing chamber presumably with significant consequences for the internal wall heat transfer. In order to determine the driving parameters for the flow regimes and the change between them, experiments were carried out with a bearing chamber test rig. With this test rig all relevant operating parameters as well as the geometry of the bearing chamber could be varied independently. The analysis of the experimental data allowed defining a general parameter which takes into account the chamber pressure, shaft speed, oil viscosity and chamber length. The influence of the oil flow rate and the overall dimensions are assessed qualitatively.

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