Heat Transfer Performance of a New Fan-Shaped Pin-Fin in Internal Cooling Channel

Author(s):  
Mi-Ae Moon ◽  
Kwang-Yong Kim

Prediction of convective heat transfer around a pin-fin of novel fan-shape has been performed with Reynolds-averaged Navier-Stokes (RANS) analysis in comparison with a circular pin-fin. The low-Reynolds number shear stress transport (SST) model has been selected as the turbulence closure model by comparing the performance with those of the standard k-ε and k-ω models. The fan-shaped pin-fin has shown remarkably improved heat transfer performance compared to the circular pin-fin over the whole range of Reynolds number (Re = 5,000–100,000). A parametric study with two geometric parameters of the fan-shaped pin-fin, the lateral reduction angle of the fan-shaped pin-fin and radius of rear part of pin-fin has been performed to find their effects on heat transfer and friction loss.

2012 ◽  
Vol 134 (7) ◽  
Author(s):  
Yu Rao ◽  
Yamin Xu ◽  
Chaoyi Wan

A numerical study was conducted to investigate the effects of dimple depth on the flow and heat transfer characteristics in a pin fin-dimple channel, where dimples are located spanwisely between the pin fins. The study aimed at promoting the understanding of the underlying convective heat transfer mechanisms in the pin fin-dimple channels and improving the cooling design for the gas turbine components. The flow structure, friction factor, and heat transfer performance of the pin fin-dimple channels with various dimple depths have been obtained and compared with each other for the Reynolds number range of 8200–80,800. The study showed that, compared to the pin fin channel, the pin fin-dimple channels have further improved convective heat transfer performance, and the pin fin-dimple channel with deeper dimples shows relatively higher Nusselt number values. The study still showed a dimple depth-dependent flow friction performance for the pin fin-dimple channels compared to the pin fin channel, and the pin fin-dimple channel with shallower dimples shows relatively lower friction factors over the studied Reynolds number range. Furthermore, the computations showed the detailed characteristics in the distribution of the velocity and turbulence level in the flow, which revealed the underlying mechanisms for the heat transfer enhancement and flow friction reduction phenomenon in the pin fin-dimple channels.


Author(s):  
Yu Rao ◽  
Chaoyi Wan ◽  
Shusheng Zang

An experimental study was conducted to investigate the friction and heat transfer performance of air transitional flow in a rectangular channel with staggered arrays of short pin fins with transverse spacing-to-diameter of 1.5 and streamwise spacing-to-diameter ratio of 2.5. The friction factor, averaged Nusselt number and the overall thermal performance of the transitional flow have been obtained, and compared with Metzger’s pin fin channel with transverse spacing-to-diameter of 2.5 and streamwise spacing-to-diameter ratio of 2.5. The experimental study has showed that in the Reynolds number range of 1678–8500, the pin fin channel with transverse spacing-to-diameter of 1.5 has a higher convective heat transfer performance, but the enhancement capability decreases with the Reynolds number. For Re <6000, the overall thermal performance of the pin fin channel with transverse spacing-to-diameter of 1.5 is higher than the pin fin channel transverse spacing-to-diameter of 2.5, however for Re >6000 the overall thermal performance of the former is lower than the latter. For both of the pin fin channels, the overall thermal performance gets highest when the flow transition occurs.


Author(s):  
Cong-Truong Dinh ◽  
Tai-Duy Vu ◽  
Tan-Hung Dinh ◽  
Phi-Minh Nguyen

Abstract In gas turbines, the turbine blades are always working in the highly temperature overhead the permissible metal temperatures. To safe operation, the turbine blades are needed to cool. Many researchs in turbine cooling technology can be categorized as internal and external cooling. This paper presents an investigation of cutted-root rib design, where a part of rib was truncated below to create an extra-passage in the root rib applied in the internal cooling turbine blades of jet engine using three-dimensional Reynolds-averaged Navier-Stokes with the SST model. The object of this investigation is to reduce the vortex occurring near the rib for improving the performance of heat transfer, such as the Nusselt number and thermal performance factor. To investigate the heat transfer performance and fluid flow characteristics of internal cooling turbine blades, a parametric study of the cutted-root rib was performed using various geometric parameters related to the height and shapes of the extra-passage. The cutted-root rib geometry is designed in ANSYS DesignModeler, and then meshed by using ICEM-CFD, analysed and post-processed using Ansys-CFX. The numerical results showed that all heat transfer parameter with the cutted-root rib design was greater than the original case without cutted-root rib.


Author(s):  
Yu Rao ◽  
Chaoyi Wan ◽  
Shusheng Zang

An experimental study was conducted to investigate the flow friction and heat transfer performance in rectangular channels with pin fin-dimple and pin fin arrays in the Reynolds number range of 8200–54000. The friction factor, average Nusselt number and the overall thermal performance parameters of the pin fin-dimple and the pin fin channels have been obtained and compared with the experimental data of a smooth rectangular channel and previously published data of a pin fin channel and a dimpled channel. The comparisons show that the pin fin-dimple channel has a better convective heat transfer performance, a lowered friction factor and a higher overall thermal performance than the pin fin channel. The comparisons also show that the pin fin-dimple channel has a significantly higher heat transfer performance and friction factor than the dimpled channel, however the former’s overall thermal performance becomes distinctively lower than the latter at a higher Reynolds number than 37000.


2014 ◽  
Vol 22 (01) ◽  
pp. 1450005 ◽  
Author(s):  
SHUICHI TORII

This paper aims to study the convective heat transfer behavior of aqueous suspensions of nanoparticles flowing through a horizontal tube heated under constant heat flux condition. Consideration is given to the effects of particle concentration and Reynolds number on heat transfer enhancement and the possibility of nanofluids as the working fluid in various heat exchangers. It is found that (i) significant enhancement of heat transfer performance due to suspension of nanoparticles in the circular tube flow is observed in comparison with pure water as the working fluid, (ii) enhancement is intensified with an increase in the Reynolds number and the nanoparticles concentration, and (iii) substantial amplification of heat transfer performance is not attributed purely to the enhancement of thermal conductivity due to suspension of nanoparticles.


1993 ◽  
Vol 115 (3) ◽  
pp. 560-567 ◽  
Author(s):  
N. Zhang ◽  
J. Chiou ◽  
S. Fann ◽  
W.-J. Yang

Experiments are performed to determine the local heat transfer performance in a rotating serpentine passage with rib-roughened surfaces. The ribs are placed on the trailing and leading walls in a corresponding posited arrangement with an angle of attack of 90 deg. The rib height-to-hydraulic diameter ratio, e/Dh, is 0.0787 and the rib pitch-to-height ratio, s/e, is 11. The throughflow Reynolds number is varied, typically at 23,000, 47,000, and 70,000 in the passage both at rest and in rotation. In the rotation cases, the rotation number is varied from 0.023 to 0.0594. Results for the rib-roughened serpentine passages are compared with those of smooth ones in the literature. Comparison is also made on results for the rib-roughened passages between the stationary and rotating cases. It is disclosed that a significant enhancement is achieved in the heat transfer in both the stationary and rotating cases resulting from an installation of the ribs. Both the rotation and Rayleigh numbers play important roles in the heat transfer performance on both the trailing and leading walls. Although the Reynolds number strongly influences the Nusselt numbers in the rib-roughened passage of both the stationary and rotating cases, Nuo and Nu, respectively, it has little effect on their ratio Nu/Nuo.


2021 ◽  
Author(s):  
Matthew Searle ◽  
Arnab Roy ◽  
James Black ◽  
Doug Straub ◽  
Sridharan Ramesh

Abstract In this paper, experimental and numerical investigations of three variants of internal cooling configurations — dimples only, ribs only and ribs with dimples have been explored at process conditions (96°C and 207bar) with sCO2 as the coolant. The designs were chosen based on a review of advanced internal cooling features typically used for air-breathing gas turbines. The experimental study described in this paper utilizes additively manufactured square channels with the cooling features over a range of Reynolds number from 80,000 to 250,000. Nusselt number is calculated in the experiments utilizing the Wilson Plot method and three heat transfer characteristics — augmentation in Nusselt number, friction factor and overall Thermal Performance Factor (TPF) are reported. To explore the effect of surface roughness introduced due to additive manufacturing, two baseline channel flow cases are considered — a conventional smooth tube and an additively manufactured square tube. A companion computational fluid dynamics (CFD) simulation is also performed for the corresponding cooling configurations reported in the experiments using the Reynolds Averaged Navier Stokes (RANS) based turbulence model. Both experimental and computational results show increasing Nusselt number augmentation as higher Reynolds numbers are approached, whereas prior work on internal cooling of air-breathing gas turbines predict a decay in the heat transfer enhancement as Reynolds number increases. Comparing cooling features, it is observed that the “ribs only” and “ribs with dimples” configurations exhibit higher Nusselt number augmentation at all Reynolds numbers compared to the “dimples only” and the “no features” configurations. However, the frictional losses are almost an order of magnitude higher in presence of ribs.


2021 ◽  
Author(s):  
Kyle Hassan ◽  
Robert F. Kunz ◽  
David Hanson ◽  
Michael Manahan

Abstract In this work, we study the heat transfer performance and particle dynamics of a highly mass loaded, compressible, particle-laden flow in a horizontally-oriented pipe using an Eulerian-Eulerian (two-fluid) computational model. An attendant experimental configuration [1] provides the basis for the study. Specifically, a 17 bar co-flow of nitrogen gas and copper powder are modeled with inlet Reynolds numbers of 3×104, 4.5×104, and 6×104 and mass loadings of 0, 0.5, and 1.0. Eight binned particle sizes were modeled to represent the known powder properties. Significant settling of all particle groups are observed leading to asymmetric temperature distributions. Wall and core flow temperature distributions are observed to agree well with measurements. In high Reynolds number cases, the predictions of the multiphase computational model were satisfactorily aligned with the experimental results. Low Reynolds number model predictions were not as consistent with the experimental measurements.


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