Inverse Design of 3D Multi-Stage Transonic Fans at Dual Operating Points

2013 ◽  
Author(s):  
James H. Page ◽  
Paul Hield ◽  
Paul G. Tucker
Keyword(s):  
Design Method ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Inverse Design ◽  
Flow Angle ◽  
Trade Offs ◽  
Multi Stage ◽  
Full Speed ◽  
Computational Fluid Dynamics Cfd ◽  
Operating Points

Semi-inverse design is the automatic re-cambering of an aerofoil, during a computational fluid dynamics (CFD) calculation, in order to achieve a target lift distribution while maintaining thickness, hence “semi-inverse”. In this design method, the streamwise distribution of curvature is replaced by a stream-wise distribution of lift. The authors have developed an inverse design code based on the method of Hield (2008) which can rapidly design three-dimensional fan blades in a multi-stage environment. The algorithm uses an inner loop to design to radially varying target lift distributions, an outer loop to achieve radial distributions of stage pressure ratio and exit flow angle, and a choked nozzle to set design mass flow. The code is easily wrapped around any CFD solver. In this paper, we describe a novel algorithm for designing simultaneously for specified performance at full speed and peak efficiency at part speed, without trade-offs between the targets at each of the two operating points. We also introduce a novel adaptive target lift distribution which automatically develops discontinuous changes of calculated magnitude, based on the passage shock, eliminating erroneous lift demands in the shock vicinity and maintaining a smooth aerofoil.

Inverse Design of 3D Multistage Transonic Fans at Dual Operating Points

2013 ◽  
Vol 136 (4) ◽  
Author(s):  
James H. Page ◽  
Paul Hield ◽  
Paul G. Tucker
Keyword(s):  
Design Method ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Flow ◽  
Inverse Design ◽  
Flow Angle ◽  
Trade Offs ◽  
Full Speed ◽  
Flow Compressor ◽  
Operating Points

Semi-inverse design is the automatic recambering of an aerofoil during a computational fluid dynamics (CFD) calculation in order to achieve a target lift distribution while maintaining thickness, hence, “semi-inverse.” In this design method, the streamwise distribution of curvature is replaced by a streamwise distribution of lift. The authors have developed an inverse design code based on the method of Hield (2008, “Semi-Inverse Design Applied to an Eight Stage Transonic Axial Flow Compressor,” ASME Paper No. GT2008-50430), which can rapidly design three-dimensional fan blades in a multistage environment. The algorithm uses an inner loop to design to radially varying target lift distributions, an outer loop to achieve radial distributions of stage pressure ratio and exit flow angle, and a choked nozzle to set design mass flow. The code is easily wrapped around any CFD solver. In this paper, we describe a novel algorithm for designing simultaneously for specified performance at full speed and peak efficiency at part speed, without trade-offs between the targets at each of the two operating points. We also introduce a novel adaptive target lift distribution, which automatically develops discontinuous changes of calculated magnitude, based on the passage shock, eliminating erroneous lift demands in the shock vicinity and maintaining a smooth aerofoil.

Optimization of 6.2:1 Pressure Ratio Centrifugal Compressor Impeller by 3D Inverse Design

2011 ◽  
Author(s):  
M. Zangeneh ◽  
N. Amarel ◽  
K. Daneshkhah ◽  
H. Krain
Keyword(s):  
Flow Field ◽  
Centrifugal Compressor ◽  
Mechanical Performance ◽  
Design Method ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Inverse Design ◽  
Transonic Compressor ◽  
Design Variables ◽  
Compressor Impeller

In this work, the redesign of a centrifugal transonic compressor impeller with splitter blades by means of the three-dimensional inverse design code TURBOdesign-1 is presented. The basic design methodology for impellers with splitter blades is outlined and is applied in a systematic way to improve the aero/mechanical performance of a transonic 6.2:1 pressure ratio centrifugal compressor impeller. The primary design variables are the main and splitter blades loading and their thickness distributions, the splitter to main blade work ratio, as well as the span-wise swirl distribution. The flow in the original and redesigned impellers are then analyzed by means of a commercial CFD code (ANSYS CFX). The predicted flow field for the original impeller is compared with detailed L2F measurements inside and outside the impeller. The validated CFD results are used to compare the flow field in the optimized and original impeller. It is shown that the inverse design method could be effectively used to control the position and strength of the shock waves, eliminate flow separation and hence obtain a more uniform impeller exit flow in order to improve the aerodynamic performance. In addition, some results are presented on the comparison of stress and vibration in both impellers.

Investigation of an Inversely Designed Centrifugal Compressor Stage—Part I: Design and Numerical Verification

2004 ◽  
Vol 126 (1) ◽  
pp. 73-81 ◽  
Author(s):  
M. Zangeneh ◽  
M. Schleer ◽  
F. Pløger ◽  
S. S. Hong ◽  
C. Roduner ◽  
...  
Keyword(s):  
Centrifugal Compressor ◽  
Design Method ◽  
Three Dimensional ◽  
Leading Edge ◽  
Inverse Design ◽  
Numerical Verification ◽  
Appreciable Effect ◽  
Tip Leakage Flow ◽  
Flow Angle ◽  
Blade Geometry

In this paper the three-dimensional inverse design code TURBOdesign-1 is applied to the design of the blade geometry of a centrifugal compressor impeller with splitter blades. In the design of conventional impellers the splitter blades normally have the same geometry as the full blades and are placed at mid-pitch location between the two full blades, which can usually result in a mismatch between the flow angle and blade angles at the splitter leading edge. In the inverse design method the splitter and full blade geometry is computed independently for a specified distribution of blade loading on the splitter and full blades. In this paper the basic design methodology is outlined and then the flow in the conventional and inverse designed impeller is compared in detail by using computational fluid dynamics (CFD) code TASCflow. The CFD results confirm that the inverse design impeller has a more uniform exit flow, better control of tip leakage flow and higher efficiency than the conventional impeller. The results also show that the shape of the trailing edge geometry has a very appreciable effect on the impeller Euler head and this must be accurately modeled in all CFD computations to ensure closer match between CFD and experimental results. Detailed measurements are presented in part II of the paper.

Enhanced Blade Row Matching Capabilities via 3D Multistage Inverse Design and Pressure Loading Manager

2008 ◽  
Author(s):  
M. P. C. van Rooij ◽  
T. Q. Dang ◽  
L. M. Larosiliere
Keyword(s):  
Design Method ◽  
Three Dimensional ◽  
Inverse Design ◽  
Careful Examination ◽  
Pressure Loading ◽  
Design Quality ◽  
Flow Angle ◽  
Transonic Compressor ◽  
Point Control ◽  
Inverse Design Method

Three-dimensional inverse design has become a reliable and powerful tool for facilitating the refinement of blading designs. Its main strength lies in the direct control offered over local aerodynamics and, when the method is based on pressure loading, net circulation. While the ability to specify pressure loading offers many advantages, it is often not obvious to a designer what loading distribution should be prescribed. Not only should a suitable blade shape be achieved, but also satisfactory performance and design constraints such as mass flow, exit flow angle distributions and compression ratio. This problem is exacerbated when applying inverse design in a multistage environment, where interactions between blade rows affect the design and the resulting flow field in ways that are often intractable. Thus, numerous revisions of the prescribed loading, with a careful examination of how changes to the prescribed loading influence the resulting design, can still be necessary before obtaining a satisfactory design. A pressure loading manager has been developed to alleviate these problems. This loading manager can automatically adjust pressure loading distributions during the inverse design process to achieve greater control over the aerodynamic design intent. In combination with a fully three-dimensional multistage viscous inverse design method, a powerful method for blading revision is obtained that offers enhanced aerodynamic matching capabilities and design point control. Increased aero-design quality and productivity in difficult design situations can be achieved. This is demonstrated with the redesign of a highly loaded 2.5-stage transonic compressor.

Compressor Design for Multi-Point Operating Conditions of Turbocharged Gasoline Engines

2010 ◽  
Author(s):  
Tao Chen ◽  
Yangjun Zhang ◽  
Xinqian Zheng ◽  
Weilin Zhuge
Keyword(s):  
Internal Combustion Engines ◽  
Gasoline Engine ◽  
Design Method ◽  
Pressure Ratio ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Gasoline Engines ◽  
Compressor Design ◽  
Operating Points ◽  
Load Conditions

Turbocharger compressor design is a major challenge for performance improvement of turbocharged internal combustion engines. This paper presents a multi-point design methodology for turbocharger centrifugal compressors. In this approach, several design operating condition points of turbocharger compressor are considered according to total engine system requirements, instead of one single operating point for traditional design method. Different compressor geometric parameters are selected and investigated at multi-point operating conditions for the flow-solutions of different design objectives. The method has been applied with success to a small centrifugal compressor design of a turbocharged gasoline engine. The results show that the consideration of several operating points is essential to improve the aerodynamic behavior for the whole working range. The isentropic efficiency has been increased by more than 5% at part-load conditions while maintaining the pressure ratio and flow range at full-load conditions of the gasoline engine.

scholarly journals Three-Dimensional Inverse Design Method for Hydraulic Machinery

Energies ◽  
2019 ◽  
Vol 12 (17) ◽  
pp. 3210
Author(s):  
Wei Yang ◽  
Benqing Liu ◽  
Ruofu Xiao
Keyword(s):  
High Performance ◽  
Design Method ◽  
Three Dimensional ◽  
Inverse Design ◽  
Blade Loading ◽  
Hydraulic Machinery ◽  
Main Challenge ◽  
Blade Shape ◽  
Stacking Condition ◽  
Inverse Design Method

Hydraulic machinery with high performance is of great significance for energy saving. Its design is a very challenging job for designers, and the inverse design method is a competitive way to do the job. The three-dimensional inverse design method and its applications to hydraulic machinery are herein reviewed. The flow is calculated based on potential flow theory, and the blade shape is calculated based on flow-tangency condition according to the calculated flow velocity. We also explain flow control theory by suppression of secondary flow and cavitation based on careful tailoring of the blade loading distribution and stacking condition in the inverse design of hydraulic machinery. Suggestions about the main challenge and future prospective of the inverse design method are given.

scholarly journals Controlling three-dimensional optical fields via inverse Mie scattering

2019 ◽  
Vol 5 (10) ◽  
pp. eaax4769 ◽  
Author(s):  
Alan Zhan ◽  
Ricky Gibson ◽  
James Whitehead ◽  
Evan Smith ◽  
Joshua R. Hendrickson ◽  
...  
Keyword(s):  
Design Method ◽  
Scattering Problem ◽  
Three Dimensional ◽  
Mie Scattering ◽  
Three Dimensions ◽  
Inverse Design ◽  
Optical Fields ◽  
Optical Elements ◽  
Space Optics ◽  
Inverse Design Method

Controlling the propagation of optical fields in three dimensions using arrays of discrete dielectric scatterers is an active area of research. These arrays can create optical elements with functionalities unrealizable in conventional optics. Here, we present an inverse design method based on the inverse Mie scattering problem for producing three-dimensional optical field patterns. Using this method, we demonstrate a device that focuses 1.55-μm light into a depth-variant discrete helical pattern. The reported device is fabricated using two-photon lithography and has a footprint of 144 μm by 144 μm, the largest of any inverse-designed photonic structure to date. This inverse design method constitutes an important step toward designer free-space optics, where unique optical elements are produced for user-specified functionalities.

Multi-Objective Optimization of a High Specific Speed Centrifugal Volute Pump Using Three-Dimensional Inverse Design Coupled With Computational Fluid Dynamics Simulations

2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Luying Zhang ◽  
Gabriel Davila ◽  
Mehrdad Zangeneh
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Design Method ◽  
Three Dimensional ◽  
Inverse Design ◽  
Computational Time ◽  
Specific Speed ◽  
Meridional Shape ◽  
Inverse Design Method ◽  
Blade Geometry

Abstract This paper presents three different multiobjective optimization strategies for a high specific speed centrifugal volute pump design. The objectives of the optimization consist of maximizing the efficiency and minimizing the cavitation while maintaining the Euler head. The first two optimization strategies use a three-dimensional (3D) inverse design method to parametrize the blade geometry. Both meridional shape and 3D blade geometry are changed during the optimization. In the first approach, design of experiment (DOE) method is used and the pump efficiency is obtained from computational fluid dynamics (CFD) simulations, while cavitation is evaluated by using minimum pressure on blade surface predicted by 3D inverse design method. The design matrix is then used to create a surrogate model where optimization is run to find the best tradeoff between cavitation and efficiency. This optimized geometry is manufactured and tested and is found to be 3.9% more efficient than the baseline with reduced cavitation at high flow. In the second approach, only the 3D inverse design method output is used to compute the efficiency and cavitation parameters and this leads to considerable reduction to the computational time. The resulting optimized geometry is found to be similar to the computationally more expensive solution based on 3D CFD results. In order to compare the inverse design based optimization to the conventional optimization, an equivalent optimization is carried out by parametrizing the blade angle and meridional shape.

Inverse Design of 3D Compressor Blades With Adjoint Method

2003 ◽  
Author(s):  
June Chung ◽  
Jeonghwan Shim ◽  
Ki D. Lee
Keyword(s):  
High Speed ◽  
Adjoint Method ◽  
Design Method ◽  
Computational Cost ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Internal Flow ◽  
Adjoint System ◽  
Inverse Design ◽  
Compressor Blades

A three-dimensional (3D) CFD-based design method for high-speed axial compressor blades is being developed based on the discrete adjoint method. An adjoint code is built corresponding to RVC3D, a 3D turbomachinery Navier-Stokes analysis code developed at NASA Glenn. A validation study with the Euler equations indicates that the adjoint sensitivities are sensitive to the choice of boundary conditions for the adjoint variables in internal flow problems and constraints may be needed on internal boundaries to capture proper physics of the adjoint system. The design method is demonstrated with inverse design based on Euler physics, and the results indicate that the adjoint design method produces efficient 3D designs by drastically reducing the computational cost.

An experience-independent inverse design optimization method of compressor cascade airfoil

2019 ◽  
Vol 233 (4) ◽  
pp. 431-442 ◽  
Author(s):  
Yujie Zhu ◽  
Yaping Ju ◽  
Chuhua Zhang
Keyword(s):  
Design Optimization ◽  
Design Method ◽  
Three Dimensional ◽  
Optimal Solution ◽  
Leading Edge ◽  
Optimization Method ◽  
Inverse Design ◽  
Compressor Cascade ◽  
Suction Surface ◽  
Inverse Design Method

Most of the inverse design methods of turbomachinery experience the shortcoming where the target aerodynamic parameters need to be manually specified depending on the designers’ experience and insight, making the design result aleatory and even deviated from the real optimal solution. To tackle this problem, an experience-independent inverse design optimization method is proposed and applied to the redesign of a compressor cascade airfoil in this study. The experience-independent inverse design optimization method can automatically obtain the target pressure distribution along the cascade airfoil through the genetic algorithm, rather than through the manual specification approach. The shape of cascade airfoil is then solved by the adjoint method. The effectiveness of the experience-independent inverse design optimization method is demonstrated by two inverse design cases of the compressor cascade airfoil, i.e. the inverse design of only the suction surface and the inverse design of both the suction and pressure surfaces. The results show that the proposed inverse design method is capable of significantly improving the aerodynamic performance of the compressor cascade. At the examined flow condition, a thin airfoil profile is beneficial to flow accelerations near the leading edge and flow separation avoidance near the trailing edge. The proposed inverse design method is quite generic and can be extended to the three-dimensional inverse design of advanced compressor blades.

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