Coupled Lateral and Torsional Nonlinear Transient Solver With Application to Flexible Rotor-Bearing System

Author(s):  
Jianming Cao ◽  
Tim Dimond ◽  
Paul Allaire

This paper provides a time transient method for solving coupled lateral and torsional analysis of a flexible rotor-bearing system including gyroscopic effects, nonlinear short journal bearings, nonlinear short squeeze film dampers, and external nonlinear forces/torques. The rotor is modeled as linear, and the supporting components, including bearings and dampers, are modeled as nonlinear. An implicit Runge-Kutta method is developed to solve the nonlinear equations of motion with non-constant operating speed since the unbalance force and the gyroscopic effect are related to both the rotational speed and the acceleration. The developed method is compared with previous torsional analysis first to verify the nonlinear transient solver. Then the coupled lateral and torsional analysis of a flexible 3-disk rotor with nonlinear bearings and nonlinear dampers driven by a synchronous motor is approached. The acceleration effects on lateral and torsional amplitudes is presented in the analysis. The developed method can be used to study the rotor motion with non-constant rotational speed, such as during startup, shutdown, going through critical speeds, blade loss force, or other sudden loading.

Author(s):  
Jianming Cao ◽  
Paul Allaire ◽  
Timothy Dimond

This paper provides a time transient method for solving coupled lateral and torsional analysis of a flexible rotor–bearing system including gyroscopic effects, nonlinear short journal bearings, nonlinear short squeeze film dampers (SFDs), and external nonlinear forces/torques. The rotor is modeled as linear, and the supporting components, including bearings and dampers, are modeled as nonlinear. An implicit Runge–Kutta method is developed to solve the nonlinear equations of motion with nonconstant operating speed since the unbalance force and the gyroscopic effect are related to both the rotational speed and the acceleration. The developed method is compared with a previous torsional analysis first to verify the nonlinear transient solver. Then the coupled lateral and torsional analysis of an example flexible three-disk rotor, perhaps representing a compressor, with nonlinear bearings and nonlinear dampers driven by a synchronous motor is approached. The acceleration effects on lateral and torsional amplitudes of vibration are presented in the analysis. The developed method can be used to study the rotor motion with nonconstant rotational speed such as during startup, shutdown, going through critical speeds, blade loss force, or other sudden loading.


Author(s):  
Dharmendra Jain ◽  
Satish C Sharma

The present study is concerned with the linear and nonlinear transient motion analysis of a 2-lobe geometrically imperfect hybrid journal bearing system compensated with constant flow valve restrictor. The trajectories of journal center motion for a geometrically imperfect rotating journal (barrel, bellmouth and undulation type journal) have been numerically simulated by solving the linear and nonlinear equations of motion of journal center using a fourth order Runga–Kutta method. The numerically computed results for the journal center trajectories indicate that the 2-lobe bearing [Formula: see text] is more stable with geometrically imperfect journal as compared to the circular bearing with imperfect journal.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Mohammad Miraskari ◽  
Farzad Hemmati ◽  
Mohamed S. Gadala

To determine the bifurcation types in a rotor-bearing system, it is required to find higher order derivatives of the bearing forces with respect to journal velocity and position. As closed-form expressions for journal bearing force are not generally available, Hopf bifurcation studies of rotor-bearing systems have been limited to simple geometries and cavitation models. To solve this problem, an alternative nonlinear coefficient-based method for representing the bearing force is presented in this study. A flexible rotor-bearing system is presented for which bearing force is modeled with linear and nonlinear dynamic coefficients. The proposed nonlinear coefficient-based model was found to be successful in predicting the bifurcation types of the system as well as predicting the system dynamics and trajectories at spin speeds below and above the threshold speed of instability.


Author(s):  
H. R. Born

This paper presents an overview of the development of a reliable bearing system for a new line of small turbochargers where the bearing system has to be compatible with a new compressor and turbine design. The first part demonstrates how the increased weight of the turbine, due to a 40 % increase in flow capacity, influences the dynamic stability of the rotor-bearing system. The second part shows how stability can be improved by optimizing important floating ring parameters and by applying different bearing designs, such as profiled bore bearings supported on squeeze film dampers. Test results and stability analyses are included as well as the criteria which led to the decision to choose a squeeze film backed symmetrical 3-lobe bearing for this new turbocharger design.


Author(s):  
Nuntaphong Koondilogpiboon ◽  
Tsuyoshi Inoue

Abstract In this study, the difference in dynamic behavior of the rotor-bearing system supported by the bearing model that considers both lateral and angular whirling motions of the journal (model A), and the model that considers only lateral whirling motion (model B) is investigated. The rotor model consists of a slender shaft, a large disk and two small disks supported by a self-aligning ball bearing and an axial groove journal bearing of L/D = 0.6. Three positions of the large disk: 410, 560, and 650 mm measured from the ball bearing, are investigated. Numerical integration of the rotor-bearing system which is modally reduced to the 1st forward mode is performed at above the onset speed of instability until either a steady state journal orbit or contact between the journal and the bearing occurs to identify the bifurcation type. Numerical results using model A indicate subcritical bifurcation with the contact between the journal and the inboard side of the bearing in all three large disk positions, whereas those of model B indicate subcritical bifurcation when the large disk position is at 410 mm, and supercritical bifurcation is observed in the other two cases. Lastly, the experiments at the same three large disk positions are performed. Subcritical bifurcation with the contact between the journal and the inboard side of the bearing is observed in all large disk positions, which conforms with the calculation result of model A. As a result, model A is essential in nonlinear vibration analysis of a highly flexible rotor system.


Author(s):  
Euro L. Casanova ◽  
Luis U. Medina

This paper deals with the dynamics of an accelerating unbalanced Jeffcott rotor-bearing system mounted on damped, flexible supports. The general equations of motion for such a system are presented and discussed. The rotor response was predicted, via numerical integration, for various cases in runup and rundown conditions and presented in graphical form. The effects of acceleration on the rotor peak amplitude and the speed at which the peak occurs is discussed and compared to steady state predictions.


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