Analysis on Turbine Cooling Air Bleeding of Intercooled Recuperated Turbofan Engine

Author(s):  
Hao Gong ◽  
Zhanxue Wang ◽  
Li Zhou ◽  
Xiaobo Zhang ◽  
Jingkai Wang

In order to further improve the intercooled recuperated turbofan engine (IRT) performance, the possible high pressure turbine (HPT) cooling air bleeding schemes were analyzed. There are two HPT cooling air extraction sections, i.e. the high pressure compressor exit (forward to the recuperator cold section inlet) and the combustion chamber inlet (back from the recuperator cold section outlet). The analysis results indicate that, bleeding the HPT cooling air from the combustion chamber inlet has the potential to reduce the engine specific fuel consumption. And to determine the most suitable HPT cooling air bleeding scheme, effects of allowable turbine blade metal temperature, turbine cooling technology level, engine weight addition, different intercooler and recuperator effectiveness should be taken into account.

Author(s):  
Carlos Pérez Arroyo ◽  
Jérôme Dombard ◽  
Florent Duchaine ◽  
Laurent Gicquel ◽  
Nicolas Odier ◽  
...  

Abstract The design optimization of aviation propulsion systems by means of computational fluid dynamics is key to increase their efficiency and reduce pollutant and noise emissions. The recurrent increase in available computing power allows nowadays to perform unsteady high-fidelity computations of the different components of a gas turbine. However, these simulations are often made independently of each other and they only share average quantities at interfaces. In this work, the methodology and first results for a sectoral large-eddy simulation of an integrated high-pressure compressor and combustion chamber of a typical turbine engine architecture is proposed. In the simulation, the compressor is composed of one main blade and one splitter blade, two radial diffuser vanes and six axial diffuser vanes. The combustion chamber is composed of the contouring casing, the flame-tube and a T-shaped vaporizer. This integrated computation considers a good trade-off between accuracy of the simulation and affordable CPU cost. Results are compared between the stand-alone combustion chamber simulation and the integrated one in terms of global, integral and average quantities. It is shown that pressure perturbations generated by the interaction of the impeller blades with the diffuser vanes are propagated through the axial diffuser and enter the combustion chamber through the dilution holes and the vaporizer. Due to the high amplitude of the pressure perturbations, several variables are perturbed at the blade-passing frequency and multiples. This is also reflected on combustion where two broadband peaks appear for the global heat release.


Author(s):  
M. Haake ◽  
R. Fiola ◽  
S. Staudacher

A mathematical model for the prediction of the maximum speed of a high pressure turbine following a shaft failure event was developed. The model predicts the high pressure compressor and ducting system pre- and post-stall behavior like rotating stall and surge after the shaft breakage. The corresponding time-dependent high pressure turbine inlet conditions are used to calculate the turbine maximum speed, taking into account friction and blade&vane tip clearance variations as a result of the rearward movement of the turbine and destruction of the turbine blading. The compressor and ducting system is modeled by a 1-dimensional, stage-by-stage approach. The approach uses a finite-difference numerical technique to solve the nonlinear system of equations for continuity, momentum and energy including source terms for the compressible flow through inlet ducting, compressor and combustor. The compressor blade forces and shaft work are provided by a set of quasi steady state stage characteristics being valid for pre-stall and post-stall operations. The maximum turbine speed is calculated from a thermodynamic turbine stand-alone model, derived from a performance synthesis program. Friction and blade&vane tip clearance variations are determined iteratively from graphical data depending on the axial rearward movement of the turbine. The compressor and ducting system model was validated in pre-stall and post-stall operation mode with measured high pressure compressor data of a modern 2-shaft engine. The turbine model was validated with measured intermediate pressure shaft failure data of a 3-shaft engine. The shaft failure model was applied on a modern 2-shaft engine. The model was used to carry out a sensitivity study to demonstrate the impact of control system reactions on the resulting maximum high pressure turbine speed following a shaft failure event.


Author(s):  
Ozgur Balli

AbstractA conventional and advanced exergy analysis of a turbofan engine is presented in this paper. In this framework, the main exergy parameters of the engine components are introduced while the exergy destruction rates within the engine components are split into endogenous/exogenous and avoidable/unavoidable parts. Also, the mutual interdependencies among the components of the engine and realistic improvement potentials depending on operating conditions are acquired through the analysis. As a result of the study, the exergy efficiency values of the engine are determined to be 25.7 % for actual condition, 27.55 % for unavoidable condition and 30.54 % for theoretical contion, repectively. The system has low improvement potential because the unavoidable exergy destruction rate is 90 %. The relationships between the components are relatively weak since the endogenous exergy destruction is 73 %. Finally, it may be concluded that the low pressure compressor, the high pressure compressor, the fan, the low pressure compressor, the high pressure compressor and the combustion chamber of the engine should be focused on according to the results obtained.


Author(s):  
A. B. Turner ◽  
C. A. Long ◽  
P. R. N. Childs ◽  
N. J. Hills ◽  
J. A. Millward

This paper reviews the current position of five major problem areas in gas turbine secondary air system design. Although the problems are of primary interest to the designer of the coolant flow paths, since they directly affect the temperature, the stresses and thus the life of the major rotating components, three of the problems interact with the main gas path and are thus also the concern of the mainstream aerodynamicist. The five problems reviewed are: prediction of the flow distribution and heat transfer in the high pressure compressor drive cone cavity from the turbine to the rim of the HP compressor running underneath the combustion chamber, the flow penetration and heat transfer in the multiple rotating cavities formed by the multiple discs of the high pressure compressor with a rotating shaft running through the bores; the control of ingestion of hot turbine mainstream gas into the rotor-stator wheelspaces through the rim-seals; the problem of compressor and turbine stator-well heating, particularly compressor stator-wells in which excessive temperatures have been occasionally measured and finally, the pre-swirl coolant system which has to take the blade cooling air across from the stationary casing to the rotating turbine disc in the most advantageous manner.


2010 ◽  
Vol 133 (2) ◽  
Author(s):  
M. Haake ◽  
R. Fiola ◽  
S. Staudacher

A mathematical model for the prediction of the maximum speed of a high pressure turbine following a shaft failure event was developed. The model predicts the high pressure compressor and ducting system pre- and poststall behaviors such as rotating stall and surge after the shaft breakage. The corresponding time-dependent high pressure turbine inlet conditions are used to calculate the turbine maximum speed, taking into account friction and blade and vane tip clearance variations as a result of the rearward movement of the turbine and destruction of the turbine blading. The compressor and ducting system is modeled by a one-dimensional, stage-by-stage approach. The approach uses a finite-difference numerical technique to solve the nonlinear system of equations for continuity, momentum, and energy including source terms for the compressible flow through inlet ducting, compressor, and combustor. The compressor blade forces and shaft work are provided by a set of quasisteady state stage characteristics being valid for prestall and poststall operations. The maximum turbine speed is calculated from a thermodynamic turbine stand-alone model, derived from a performance synthesis program. Friction and blade and vane tip clearance variations are determined iteratively from graphical data depending on the axial rearward movement of the turbine. The compressor and ducting system model was validated in prestall and poststall operation modes with measured high pressure compressor data of a modern two-shaft engine. The turbine model was validated with measured intermediate pressure shaft failure data of a three-shaft engine. The shaft failure model was applied on a modern two-shaft engine. The model was used to carry out a sensitivity study to demonstrate the impact of control system reactions on the resulting maximum high pressure turbine speed following a shaft failure event.


2020 ◽  
Vol 14 (4) ◽  
pp. 7446-7468
Author(s):  
Manish Sharma ◽  
Beena D. Baloni

In a turbofan engine, the air is brought from the low to the high-pressure compressor through an intermediate compressor duct. Weight and design space limitations impel to its design as an S-shaped. Despite it, the intermediate duct has to guide the flow carefully to the high-pressure compressor without disturbances and flow separations hence, flow analysis within the duct has been attractive to the researchers ever since its inception. Consequently, a number of researchers and experimentalists from the aerospace industry could not keep themselves away from this research. Further demand for increasing by-pass ratio will change the shape and weight of the duct that uplift encourages them to continue research in this field. Innumerable studies related to S-shaped duct have proven that its performance depends on many factors like curvature, upstream compressor’s vortices, swirl, insertion of struts, geometrical aspects, Mach number and many more. The application of flow control devices, wall shape optimization techniques, and integrated concepts lead a better system performance and shorten the duct length.  This review paper is an endeavor to encapsulate all the above aspects and finally, it can be concluded that the intermediate duct is a key component to keep the overall weight and specific fuel consumption low. The shape and curvature of the duct significantly affect the pressure distortion. The wall static pressure distribution along the inner wall significantly higher than that of the outer wall. Duct pressure loss enhances with the aggressive design of duct, incursion of struts, thick inlet boundary layer and higher swirl at the inlet. Thus, one should focus on research areas for better aerodynamic effects of the above parameters which give duct design with optimum pressure loss and non-uniformity within the duct.


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