Aerodynamic Loading Distribution Effects on Off-Design Performance of Highly Loaded LP Turbine Cascades Under Steady and Unsteady Incoming Flows

Author(s):  
Marco Berrino ◽  
Daniele Simoni ◽  
Marina Ubaldi ◽  
Pietro Zunino ◽  
Francesco Bertini

The present work is part of a continuous cooperation between GE AvioAero and the University of Genova aimed at understanding the detailed flow physics of efficient highly loaded LPT blades for aeroengine applications. In this paper the effects of the aerodynamic loading distribution on the performances of three different cascades with the same Zweifel number have been experimentally investigated under steady and unsteady incoming flow conditions. Measurements have been carried out for several Reynolds numbers (in the range 70000<Re<300000) with an incidence angle variation of ±9°, in order to cover the typical realistic LP aeroengine turbine working range on design and off-design conditions. Profile aerodynamic loadings and total pressure loss coefficients have been evaluated for the different cases. Efficiency data clearly highlight that at nominal incidence an aft loaded cascade provides the lowest profile losses when the boundary layer is attached to the wall, as it occurs in the unsteady case or at high Reynolds numbers. Only at the lowest Reynolds number in the steady case, a front loaded profile is preferable since it helps to prevent a laminar boundary layer separation. Moreover, the aft loaded profile has also shown a better robustness to incidence angle variation, both for the steady and the unsteady inflow conditions. Indeed, the growth of profile losses with incidence is weaker for the aft loaded cascade with respect to the front and the mid loaded ones. However, irrespective of the loading distribution the loss trend vs incidence angle has been found to be completely different between the steady and the unsteady operations. Results in the paper give a clear overview of the impact of the loading distribution on profile losses as a function of Reynolds number, as well as a detailed view of the influence due to the loading characteristics on incidence robustness under the realistic unsteady inflow case.

Author(s):  
Marion Mack ◽  
Roland Brachmanski ◽  
Reinhard Niehuis

The performance of the low pressure turbine (LPT) can vary appreciably, because this component operates under a wide range of Reynolds numbers. At higher Reynolds numbers, mid and aft loaded profiles have the advantage that transition of suction side boundary layer happens further downstream than at front loaded profiles, resulting in lower profile loss. At lower Reynolds numbers, aft loading of the blade can mean that if a suction side separation exists, it may remain open up to the trailing edge. This is especially the case when blade lift is increased via increased pitch to chord ratio. There is a trend in research towards exploring the effect of coupling boundary layer control with highly loaded turbine blades, in order to maximize performance over the full relevant Reynolds number range. In an earlier work, pulsed blowing with fluidic oscillators was shown to be effective in reducing the extent of the separated flow region and to significantly decrease the profile losses caused by separation over a wide range of Reynolds numbers. These experiments were carried out in the High-Speed Cascade Wind Tunnel of the German Federal Armed Forces University Munich, Germany, which allows to capture the effects of pulsed blowing at engine relevant conditions. The assumed control mechanism was the triggering of boundary layer transition by excitation of the Tollmien-Schlichting waves. The current work aims to gain further insight into the effects of pulsed blowing. It investigates the effect of a highly efficient configuration of pulsed blowing at a frequency of 9.5 kHz on the boundary layer at a Reynolds number of 70000 and exit Mach number of 0.6. The boundary layer profiles were measured at five positions between peak Mach number and the trailing edge with hot wire anemometry and pneumatic probes. Experiments were conducted with and without actuation under steady as well as periodically unsteady inflow conditions. The results show the development of the boundary layer and its interaction with incoming wakes. It is shown that pulsed blowing accelerates transition over the separation bubble and drastically reduces the boundary layer thickness.


1998 ◽  
Vol 120 (1) ◽  
pp. 28-35 ◽  
Author(s):  
V. Schulte ◽  
H. P. Hodson

The development of the unsteady suction side boundary layer of a highly loaded LP turbine blade has been investigated in a rectilinear cascade experiment. Upstream rotor wakes were simulated with a moving-bar wake generator. A variety of cases with different wake-passing frequencies, different wake strength, and different Reynolds numbers were tested. Boundary layer surveys have been obtained with a single hotwire probe. Wall shear stress has been investigated with surface-mounted hot-film gages. Losses have been measured. The suction surface boundary layer development of a modern highly loaded LP turbine blade is shown to be dominated by effects associated with unsteady wake-passing. Whereas without wakes the boundary layer features a large separation bubble at a typical cruise Reynolds number, the bubble was largely suppressed if subjected to unsteady wake-passing at a typical frequency and wake strength. Transitional patches and becalmed regions, induced by the wake, dominated the boundary layer development. The becalmed regions inhibited transition and separation and are shown to reduce the loss of the wake-affected boundary layer. An optimum wake-passing frequency exists at cruise Reynolds numbers. For a selected wake-passing frequency and wake strength, the profile loss is almost independent of Reynolds number. This demonstrates a potential to design highly loaded LP turbine profiles without suffering large losses at low Reynolds numbers.


2015 ◽  
Vol 137 (7) ◽  
Author(s):  
Daniele Simoni ◽  
Marco Berrino ◽  
Marina Ubaldi ◽  
Pietro Zunino ◽  
Francesco Bertini

The off-design performance of a highly loaded low pressure (LP) turbine cascade has been experimentally investigated, at the Aerodynamics and Turbomachinery Laboratory of Genova University, under steady and unsteady incoming flow conditions. Tests have been performed for different Reynolds numbers (Re = 70,000 and Re = 300,000), in order to cover the typical LP turbine working range. The incidence angle has been varied between i = −9 deg and +9 deg, in order to test off-design conditions characterizing the engine. For the unsteady case, upstream wake periodic perturbations have been generated by means of a tangential wheel of radial rods. The cascade and the moving bars system have been located over a common bearing in order to make them rigidly rotating. This solution allows a proper comparison of the cascade robustness at the incidence angle variation under steady and unsteady incoming flows, since all the other operating parameters have been kept the same. In order to survey the variation of the unsteady boundary conditions characterizing the off-design operation of the downstream cascade, time-mean and time-resolved wake structures have been analyzed in detail. For what concerns the cascade performance, profile aerodynamic loadings and total pressure loss coefficients at the cascade exit have been surveyed for the different incidence angles under both steady and unsteady inflows. Different total pressure loss sensitivity at the incidence angle variation has been observed for the steady and the unsteady inflow conditions. Hot-wire anemometer has been employed to obtain the time-mean pressure and suction side boundary layer velocity profiles at the blade trailing edge for the different conditions. The integral parameters at the cascade exit plane help to justify the different loss trend versus incidence angle found for the steady and the unsteady cases, explaining the different sensibility of the blade profile when this operates under realistic unsteady inflow condition.


Author(s):  
Marco Berrino ◽  
Daniele Simoni ◽  
Marina Ubaldi ◽  
Pietro Zunino ◽  
Francesco Bertini

The off-design performance of a highly loaded LP turbine cascade has been experimentally investigated, at the Aerodynamics and Turbomachinery Laboratory of Genova University, under steady and unsteady incoming flow conditions. Tests have been performed for different Reynolds numbers (Re = 70000 and Re = 300000), in order to cover the typical LP turbine working range. The incidence angle has been varied between i = −9° and +9°, in order to test off-design conditions characterizing the engine. For the unsteady case upstream wake periodic perturbations have been generated by means of a tangential wheel of radial rods. The cascade and the moving bars system have been located over a common bearing in order to make them rigidly rotating. This solution allows a proper comparison of the cascade robustness at the incidence angle variation under steady and unsteady incoming flows, since all the other operating parameters have been kept the same. In order to survey the variation of the unsteady boundary conditions characterizing the off-design operation of the downstream cascade, time-mean and time-resolved wake structures have been analyzed in detail. For what concerns the cascade performance, profile aerodynamic loadings and total pressure loss coefficients at the cascade exit have been surveyed for the different incidence angles under both steady and unsteady inflows. Different total pressure loss sensitivity at the incidence angle variation has been observed for the steady and the unsteady inflow conditions. Hot-wire anemometer has been employed to obtain the time-mean pressure and suction side boundary layer velocity profiles at the blade trailing edge for the different conditions. The integral parameters at the cascade exit plane help to justify the different loss trend vs incidence angle found for the steady and the unsteady cases, explaining the different sensibility of the blade profile when this operates under realistic unsteady inflow condition.


2013 ◽  
Vol 135 (5) ◽  
Author(s):  
Marion Mack ◽  
Reinhard Niehuis ◽  
Andreas Fiala ◽  
Yavuz Guendogdu

The current work investigates the performance benefits of pulsed blowing with frequencies up to 10 kHz on a highly loaded low pressure turbine (LPT) blade. The influence of blowing position and frequency on the boundary layer and losses are investigated. Pressure profile distribution measurements and midspan wake traverses are used to assess the effects on the boundary layer under a wide range of Reynolds numbers from 50,000 to 200,000 at a cascade exit Mach number of 0.6 under steady as well as periodically unsteady inflow conditions. High-frequency blowing at sufficient amplitudes is achieved with the use of fluidic oscillators. The integral loss coefficient calculated from wake traverses is used to assess the optimum pressure ratio driving the fluidic oscillators. The results show that pulsed blowing with fluidic oscillators can significantly reduce the profile losses of the highly loaded LPT blade T161 with a moderate amount of air used in a wide range of Reynolds numbers under both steady and unsteady inflow conditions.


Author(s):  
Volker Schulte ◽  
Howard P. Hodson

The development of the unsteady suction side boundary layer of a highly loaded LP turbine blade has been investigated in a rectilinear cascade experiment. Upstream rotor wakes were simulated with a moving-bar wake generator. A variety of cases with different wake-passing frequencies, different wake strength and different Reynolds-numbers were tested. Boundary layer surveys have been obtained with a single hot-wire probe. Wall shear stress has been investigated with surface-mounted hot-film gauges. Losses have been measured. The suction surface boundary layer development of a modern highly loaded LP turbine blade is shown to be dominated by effects associated with unsteady wake-passing. Whereas without wakes the boundary layer features a large separation bubble at a typical cruise Reynolds-number, the bubble was largely suppressed if subjected to unsteady wake-passing at a typical frequency and wake strength. Transitional patches and becalmed regions, induced by the wake, dominated the boundary layer development. The becalmed regions inhibited transition and separation and are shown to reduce the loss of the wake-affected boundary layer. An optimum wake-passing frequency exists at cruise Reynolds-numbers. For a selected wake-passing frequency and wake-strength, the profile loss is almost independent of Reynolds-number. This demonstrates a potential to design highly loaded LP turbine profiles without suffering large losses at low Reynolds-numbers.


Author(s):  
Ali Mahallati ◽  
Steen A. Sjolander

The relative motion of rotor and stator blade rows causes periodically unsteady flows that influence the performance of airfoils through their effects on the boundary layer development. Part 1 of this two-part paper described the influence of Reynolds number, freestream turbulence intensity and turbulence length scales on a low-pressure (LP) high-lift turbine airfoil, PakB, under steady inlet flow conditions. The aerodynamic behaviour of the same airfoil under the influence of incoming wakes is presented in Part 2. The unsteady effects of wakes from a single upstream blade-row were measured in a low-speed linear cascade facility at Reynolds numbers of 25000, 50000 and 100000 and at two freestream turbulence intensity levels of 0.4% and 4%. In addition, eight reduced frequencies between 0.53 and 3.2, at three flow coefficients of 0.5, 0.7 and 1.0 were examined. The complex wake-induced transition, flow separation and reattachment on the suction surface boundary layer was determined from an array of closely-spaced surface hot-film sensors. The wake-induced transition caused the separated boundary layer to reattach to the suction surface at all conditions examined. The time-varying profile losses were measured downstream of the trailing edge. Profile losses increase with decreasing Reynolds number and the influence of increased freestream turbulence intensity is only evident in between wake-passing events at low reduced frequencies. At higher values of reduced frequency, the losses increase slightly and for the cases examined here, losses were slightly larger at lower flow coefficients than the higher flow coefficients. An optimum wake-passing frequency was observed at which the profile losses were a minimum.


Author(s):  
Marion Mack ◽  
Reinhard Niehuis ◽  
Andreas Fiala ◽  
Yavuz Guendogdu

The current work investigates the performance benefits of pulsed blowing with frequencies up to 10 kHz on a highly loaded LPT blade. The influence of blowing position and frequency on the boundary layer and losses are investigated. Pressure profile distribution measurements and midspan wake traverses are used to assess the effects on the boundary layer under a wide range of Reynolds numbers from 50000 to 200000 at a cascade exit Mach number of 0.6 under steady as well as periodically unsteady inflow conditions. High frequency blowing at sufficient amplitudes is achieved with the use of fluidic oscillators. The integral loss coefficient calculated from wake traverses is used to assess the optimum pressure ratio driving the fluidic oscillators. The results show that pulsed blowing with fluidic oscillators can significantly reduce the profile losses of the highly loaded LPT blade T161 with a moderate amount of air used in a wide range of Reynolds numbers under both steady and unsteady inflow conditions.


1985 ◽  
Vol 160 ◽  
pp. 281-295 ◽  
Author(s):  
F. A. Milinazzo ◽  
P. G. Saffman

Computations of two-dimensional solutions of the Navier–Stokes equations are carried out for finite-amplitude waves on steady unidirectional flow. Several cases are considered. The numerical method employs pseudospectral techniques in the streamwise direction and finite differences on a stretched grid in the transverse direction, with matching to asymptotic solutions when unbounded. Earlier results for Poiseuille flow in a channel are re-obtained, except that attention is drawn to the dependence of the minimum Reynolds number on the physical constraint of constant flux or constant pressure gradient. Attempts to calculate waves in Couette flow by continuation in the velocity of a channel wall fail. The asymptotic suction boundary layer is shown to possess finite-amplitude waves at Reynolds numbers orders of magnitude less than the critical Reynolds number for linear instability. Waves in the Blasius boundary layer and unsteady Rayleigh profile are calculated by employing the artifice of adding a body force to cancel the spatial or temporal growth. The results are verified by comparison with perturbation analysis in the vicinity of the linear-instability critical Reynolds numbers.


Author(s):  
Chenglong Wang ◽  
Lei Wang ◽  
Bengt Sundén ◽  
Valery Chernoray ◽  
Hans Abrahamsson

In the present study, the heat transfer characteristics on the suction and pressure sides of an outlet guide vane (OGV) are investigated by using liquid crystal thermography (LCT) method in a linear cascade. Because the OGV has a complex curved surface, it is necessary to calibrate the LCT by taking into account the effect of viewing angles of the camera. Based on the calibration results, heat transfer measurements of the OGV were conducted. Both on- and off-design conditions were tested, where the incidence angles of the OGV were 25 degrees and −25 degrees, respectively. The Reynolds numbers, based on the axial flow velocity and the chord length, were 300,000 and 450,000. In addition, heat transfer on suction side of the OGV with +40 degrees incidence angle was measured. The results indicate that the Reynolds number and incidence angle have considerable influences upon the heat transfer on both pressure and suction surfaces. For on-design conditions, laminar-turbulent boundary layer transitions are on both sides, but no flow separation occurs; on the contrary, for off-design conditions, the position of laminar-turbulent boundary layer transition is significantly displaced downstream on the suction surface, and a separation occurs from the leading edge on the pressure surface. As expected, larger Reynolds number gives higher heat transfer coefficients on both sides of the OGV.


Sign in / Sign up

Export Citation Format

Share Document