Boundary Layer Control on a Low Pressure Turbine Blade by Means of Pulsed Blowing

Author(s):  
Marion Mack ◽  
Reinhard Niehuis ◽  
Andreas Fiala ◽  
Yavuz Guendogdu

The current work investigates the performance benefits of pulsed blowing with frequencies up to 10 kHz on a highly loaded LPT blade. The influence of blowing position and frequency on the boundary layer and losses are investigated. Pressure profile distribution measurements and midspan wake traverses are used to assess the effects on the boundary layer under a wide range of Reynolds numbers from 50000 to 200000 at a cascade exit Mach number of 0.6 under steady as well as periodically unsteady inflow conditions. High frequency blowing at sufficient amplitudes is achieved with the use of fluidic oscillators. The integral loss coefficient calculated from wake traverses is used to assess the optimum pressure ratio driving the fluidic oscillators. The results show that pulsed blowing with fluidic oscillators can significantly reduce the profile losses of the highly loaded LPT blade T161 with a moderate amount of air used in a wide range of Reynolds numbers under both steady and unsteady inflow conditions.

2013 ◽  
Vol 135 (5) ◽  
Author(s):  
Marion Mack ◽  
Reinhard Niehuis ◽  
Andreas Fiala ◽  
Yavuz Guendogdu

The current work investigates the performance benefits of pulsed blowing with frequencies up to 10 kHz on a highly loaded low pressure turbine (LPT) blade. The influence of blowing position and frequency on the boundary layer and losses are investigated. Pressure profile distribution measurements and midspan wake traverses are used to assess the effects on the boundary layer under a wide range of Reynolds numbers from 50,000 to 200,000 at a cascade exit Mach number of 0.6 under steady as well as periodically unsteady inflow conditions. High-frequency blowing at sufficient amplitudes is achieved with the use of fluidic oscillators. The integral loss coefficient calculated from wake traverses is used to assess the optimum pressure ratio driving the fluidic oscillators. The results show that pulsed blowing with fluidic oscillators can significantly reduce the profile losses of the highly loaded LPT blade T161 with a moderate amount of air used in a wide range of Reynolds numbers under both steady and unsteady inflow conditions.


Author(s):  
Marion Mack ◽  
Roland Brachmanski ◽  
Reinhard Niehuis

The performance of the low pressure turbine (LPT) can vary appreciably, because this component operates under a wide range of Reynolds numbers. At higher Reynolds numbers, mid and aft loaded profiles have the advantage that transition of suction side boundary layer happens further downstream than at front loaded profiles, resulting in lower profile loss. At lower Reynolds numbers, aft loading of the blade can mean that if a suction side separation exists, it may remain open up to the trailing edge. This is especially the case when blade lift is increased via increased pitch to chord ratio. There is a trend in research towards exploring the effect of coupling boundary layer control with highly loaded turbine blades, in order to maximize performance over the full relevant Reynolds number range. In an earlier work, pulsed blowing with fluidic oscillators was shown to be effective in reducing the extent of the separated flow region and to significantly decrease the profile losses caused by separation over a wide range of Reynolds numbers. These experiments were carried out in the High-Speed Cascade Wind Tunnel of the German Federal Armed Forces University Munich, Germany, which allows to capture the effects of pulsed blowing at engine relevant conditions. The assumed control mechanism was the triggering of boundary layer transition by excitation of the Tollmien-Schlichting waves. The current work aims to gain further insight into the effects of pulsed blowing. It investigates the effect of a highly efficient configuration of pulsed blowing at a frequency of 9.5 kHz on the boundary layer at a Reynolds number of 70000 and exit Mach number of 0.6. The boundary layer profiles were measured at five positions between peak Mach number and the trailing edge with hot wire anemometry and pneumatic probes. Experiments were conducted with and without actuation under steady as well as periodically unsteady inflow conditions. The results show the development of the boundary layer and its interaction with incoming wakes. It is shown that pulsed blowing accelerates transition over the separation bubble and drastically reduces the boundary layer thickness.


Author(s):  
Marco Berrino ◽  
Daniele Simoni ◽  
Marina Ubaldi ◽  
Pietro Zunino ◽  
Francesco Bertini

The present work is part of a continuous cooperation between GE AvioAero and the University of Genova aimed at understanding the detailed flow physics of efficient highly loaded LPT blades for aeroengine applications. In this paper the effects of the aerodynamic loading distribution on the performances of three different cascades with the same Zweifel number have been experimentally investigated under steady and unsteady incoming flow conditions. Measurements have been carried out for several Reynolds numbers (in the range 70000<Re<300000) with an incidence angle variation of ±9°, in order to cover the typical realistic LP aeroengine turbine working range on design and off-design conditions. Profile aerodynamic loadings and total pressure loss coefficients have been evaluated for the different cases. Efficiency data clearly highlight that at nominal incidence an aft loaded cascade provides the lowest profile losses when the boundary layer is attached to the wall, as it occurs in the unsteady case or at high Reynolds numbers. Only at the lowest Reynolds number in the steady case, a front loaded profile is preferable since it helps to prevent a laminar boundary layer separation. Moreover, the aft loaded profile has also shown a better robustness to incidence angle variation, both for the steady and the unsteady inflow conditions. Indeed, the growth of profile losses with incidence is weaker for the aft loaded cascade with respect to the front and the mid loaded ones. However, irrespective of the loading distribution the loss trend vs incidence angle has been found to be completely different between the steady and the unsteady operations. Results in the paper give a clear overview of the impact of the loading distribution on profile losses as a function of Reynolds number, as well as a detailed view of the influence due to the loading characteristics on incidence robustness under the realistic unsteady inflow case.


1964 ◽  
Vol 68 (640) ◽  
pp. 237-245 ◽  
Author(s):  
B. S. Stratford

SummaryA choked nozzle with an appropriate wall contour has adischarge coefficient, CD, so close to unity that a theoretical calculation of (I—CD) would allow the nozzle to be used as an absolute meter for air flow. The high discharge coefficient results basically from the fact that ∂(ρv)∂p=0 at M=1.Simplified calculations yield formulae for the boundary layer displacement thickness and for the flow reduction resulting from the variation in static pressure across the throat. The optimum profile for the wall at the throat of an absolute meter is suggested to be a circular arc of radius of curvature equal to about twice the throat diameter. For such a meter the theoretical discharge coefficient is found to be within ¼ per cent of 0·995 over a wide range of Reynolds numbers.The uncertainty in the discharge coefficient for a steady flow at Reynolds numbers of 106 and over appears to be less than ±0·15 per cent, both when the boundary layer is known to be entirely turbulent and when it is known to be entirely laminar. When the state of the boundary layer is not known the corresponding figure appears to be ±0·25 per cent. Experimental information might therefore be helpful on transition—under the appropriate conditions of flow unsteadiness and rig vibration. Available experimental results with known boundary layers tend to confirm the theoretical discharge coefficients down to a Reynolds number of 0·4x106.A pressure ratio of about 1·1/1 or less would probably be sufficient to establish fully supersonic flow if the nozzle were followed by a suitable diffuser.


Author(s):  
Marco Schwarze ◽  
Reinhard Niehuis

The effects of periodically unsteady inflow conditions on boundary layer development of a highly loaded low pressure turbine cascade have numerically been studied using an unsteady Reynolds averaged Navier-Stokes solver. The numerical results show good agreement with measurement data by means of time mean profile pressure distribution and unsteady boundary layer development. In particular a reduction of the suction side separation bubble caused by the wakes is well reproduced. For increasing wake passing frequencies this reduction becomes even more pronounced. An independent variation of the flow coefficient reveals that the trajectory of the wake through the blade passage is influenced and velocity disturbances induced by the wake interact more strongly with the boundary layer on the blade as the flow coefficient decreases.


Author(s):  
David Händel ◽  
Reinhard Niehuis ◽  
Uwe Rockstroh

In order to determine the aerodynamic behavior of a Variable Inlet Guide Vane as used in multishaft compressors, extensive experimental investigations with a 2D linear cascade have been conducted. All the experiments were performed at the High-Speed Cascade Wind Tunnel at the Institute of Jet Propulsion. They covered a wide range of Reynolds numbers and stagger angles as they occur in realistic turbomachines. Within this work at first the observed basic flow phenomena (loss development, overturning) will be explained. For the present special case of a symmetric profile and a constant decreasing chord length along the vane height, statements about different spanwise position can be made by investigating different Reynolds numbers. The focus of this paper is on the outflow of the VIGV along the vane height. Results for an open flow separation on the suction side are presented, too. Stall condition can be delayed by boundary layer control. This is done using a wire to trigger an early boundary layer transition. The outcomes of the trip wire measurement are finally discussed. The objective of this work is to evaluate the influence of the stagger angle and Reynolds number on the total pressure losses and the deviation angle. The results of the work presented here, gives a better insight of the efficient use of a VIGV.


1998 ◽  
Vol 120 (1) ◽  
pp. 28-35 ◽  
Author(s):  
V. Schulte ◽  
H. P. Hodson

The development of the unsteady suction side boundary layer of a highly loaded LP turbine blade has been investigated in a rectilinear cascade experiment. Upstream rotor wakes were simulated with a moving-bar wake generator. A variety of cases with different wake-passing frequencies, different wake strength, and different Reynolds numbers were tested. Boundary layer surveys have been obtained with a single hotwire probe. Wall shear stress has been investigated with surface-mounted hot-film gages. Losses have been measured. The suction surface boundary layer development of a modern highly loaded LP turbine blade is shown to be dominated by effects associated with unsteady wake-passing. Whereas without wakes the boundary layer features a large separation bubble at a typical cruise Reynolds number, the bubble was largely suppressed if subjected to unsteady wake-passing at a typical frequency and wake strength. Transitional patches and becalmed regions, induced by the wake, dominated the boundary layer development. The becalmed regions inhibited transition and separation and are shown to reduce the loss of the wake-affected boundary layer. An optimum wake-passing frequency exists at cruise Reynolds numbers. For a selected wake-passing frequency and wake strength, the profile loss is almost independent of Reynolds number. This demonstrates a potential to design highly loaded LP turbine profiles without suffering large losses at low Reynolds numbers.


2015 ◽  
Vol 783 ◽  
pp. 379-411 ◽  
Author(s):  
I. Marusic ◽  
K. A. Chauhan ◽  
V. Kulandaivelu ◽  
N. Hutchins

In this paper we study the spatial evolution of zero-pressure-gradient (ZPG) turbulent boundary layers from their origin to a canonical high-Reynolds-number state. A prime motivation is to better understand under what conditions reliable scaling behaviour comparisons can be made between different experimental studies at matched local Reynolds numbers. This is achieved here through detailed streamwise velocity measurements using hot wires in the large University of Melbourne wind tunnel. By keeping the unit Reynolds number constant, the flow conditioning, contraction and trip can be considered unaltered for a given boundary layer’s development and hence its evolution can be studied in isolation from the influence of inflow conditions by moving to different streamwise locations. Careful attention was given to the experimental design in order to make comparisons between flows with three different trips while keeping all other parameters nominally constant, including keeping the measurement sensor size nominally fixed in viscous wall units. The three trips consist of a standard trip and two deliberately ‘over-tripped’ cases, where the initial boundary layers are over-stimulated with additional large-scale energy. Comparisons of the mean flow, normal Reynolds stress, spectra and higher-order turbulence statistics reveal that the effects of the trip are seen to be significant, with the remnants of the ‘over-tripped’ conditions persisting at least until streamwise stations corresponding to $Re_{x}=1.7\times 10^{7}$ and $x=O(2000)$ trip heights are reached (which is specific to the trips used here), at which position the non-canonical boundary layers exhibit a weak memory of their initial conditions at the largest scales $O(10{\it\delta})$, where ${\it\delta}$ is the boundary layer thickness. At closer streamwise stations, no one-to-one correspondence is observed between the local Reynolds numbers ($Re_{{\it\tau}}$, $Re_{{\it\theta}}$ or $Re_{x}$ etc.), and these differences are likely to be the cause of disparities between previous studies where a given Reynolds number is matched but without account of the trip conditions and the actual evolution of the boundary layer. In previous literature such variations have commonly been referred to as low-Reynolds-number effects, while here we show that it is more likely that these differences are due to an evolution effect resulting from the initial conditions set up by the trip and/or the initial inflow conditions. Generally, the mean velocity profiles were found to approach a constant wake parameter ${\it\Pi}$ as the three boundary layers developed along the test section, and agreement of the mean flow parameters was found to coincide with the location where other statistics also converged, including higher-order moments up to tenth order. This result therefore implies that it may be sufficient to document the mean flow parameters alone in order to ascertain whether the ZPG flow, as described by the streamwise velocity statistics, has reached a canonical state, and a computational approach is outlined to do this. The computational scheme is shown to agree well with available experimental data.


Author(s):  
Xiaoqing Qiang ◽  
Songtao Wang ◽  
Weichun Lin ◽  
Zhongqi Wang

A new design concept of highly-loaded axial flow compressor by applying boundary layer suction and 3D blade technique was proposed in this paper. The basic idea of this design concept was that low reaction was adopted as while as increasing the rotor’s geometry turning angle, so that the boundary layer separation of a rotor could be eliminated and the rotor was kept working in high efficiency. This design concept would greatly increase the stator’s geometry turning angle, so boundary layer suction on stator cascades was adopted in order to restrain the boundary layer separation. In some situations, 3D blade technique was also applied in order to control the boundary layer separation more efficiently. The advantages of the above design concept were: the compressor’s pressure ratio was increased remarkably; boundary layer suction was only adopted in stator cascades so as to reduce the complexity of boundary layer suction structure. The key techniques of the new design concept were also explained in this paper. In order to increase the compressor’s pressure ratio, the geometry turning angle of rotor was increased greatly, and the rotor inlet was prewhirled to reduce the rotor’s reaction so as to restrain the rotor’s boundary separation. Boundary layer suction was carried out in the stator cascades (mainly on suction side), hub and shroud in order to control the flow separation. 3D blade technique could be adopted if necessary. The limitation of the application of this design concept was also pointed out through the analysis of the Mach number at rotor inlet, the prewhirl angle of rotor, the work distribution along span wise and the control method of stator separation. Numerical simulation was carried out on a single low-reaction compressor stage with IGV in order to demonstrate the new design concept. By using boundary layer suction and 3D blade technique, the energy loss in stator cascades was greatly reduced and the whole stage’s isentropic efficiency was about 90%. The low-reaction stage’s aerodynamic load was double than conventional design. The boundary layer separation could be effectively controlled by proper combination of boundary layer suction and bowed or twisted blade. The numerical result proved that the new design concept was feasible and had a wide application area.


2004 ◽  
Vol 126 (4) ◽  
pp. 803-808 ◽  
Author(s):  
M. Dittmann ◽  
K. Dullenkopf ◽  
S. Wittig

The secondary air system of modern gas turbine engines consists of numerous stationary or rotating passages to transport the cooling air, taken from the compressor, to thermally high loaded components that need cooling. Thereby the cooling air has to be metered by orifices to control the mass flow rate. Especially the discharge behavior of rotating holes may vary in a wide range depending on the actual geometry and the operating point. The exact knowledge of the discharge coefficients of these orifices is essential during the design process in order to guarantee a well adapted distribution of the cooling air inside the engine. This is crucial not only for a safe and efficient operation but also fundamental to predict the component’s life and reliability. In this paper two different methods to correlate discharge coefficients of rotating orifices are described and compared, both in the stationary and rotating frame of reference. The benefits of defining the discharge coefficient in the relative frame of reference will be pointed out. Measurements were conducted for two different length-to-diameter ratios of the orifices with varying inlet geometries. The pressure ratio across the rotor was varied for rotational Reynolds numbers up to ReΦ=8.6×105. The results demonstrate the strong influence of rotation on the discharge coefficient. An analysis of the complete data shows significant optimizing capabilities depending on the orifice geometry.


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