Highly Resolved LES Study of Gap Size Effect on Low-Pressure Turbine Stage

Author(s):  
R. Pichler ◽  
V. Michelassi ◽  
R. Sandberg ◽  
J. Ong

Blade-to-blade interactions in a low-pressure turbine were investigated using highly resolved compressible large eddy simulations. For a realistic setup, a stator and rotor configuration with profiles typical of low-pressure turbines was used. Simulations were conducted with an in-house solver varying the gap size between stator and rotor from 21.5% to 43% rotor chord. To investigate the effect of the gap size on the prevailing loss mechanisms, a loss breakdown was conducted. It was found that in the large gap size case, the turbulence kinetic energy levels of the stator wake close to the rotor leading edge were only one third of those in the small gap case, due to the longer distance of constant area mixing. The small time averaged suction side separation on the blade, found in the large gap case, disappeared in the small gap calculations, confirming how stronger wakes can keep the boundary layer attached. The higher intensity wake impinging on the blade, however, did not affect the time averaged losses calculated using the control volume approach of Denton. On the other hand, losses computed by taking cross sections upstream and downstream of the blade revealed a greater distortion loss generated by the stator wakes in the small gap case. Despite the suction side separation suppression, the small gap case gave higher losses overall due to the incoming wake turbulent kinetic energy amplification along the blade passage.

2017 ◽  
Vol 140 (2) ◽  
Author(s):  
R. Pichler ◽  
V. Michelassi ◽  
R. Sandberg ◽  
J. Ong

Blade-to-blade interactions in a low-pressure turbine (LPT) were investigated using highly resolved compressible large eddy simulations (LESs). For a realistic setup, a stator and rotor configuration with profiles typical of LPTs was used. Simulations were conducted with an in-house solver varying the gap size between stator and rotor from 21.5% to 43% rotor chord. To investigate the effect of the gap size on the prevailing loss mechanisms, a loss breakdown was conducted. It was found that in the large gap (LG) size case, the turbulence kinetic energy (TKE) levels of the stator wake close to the rotor leading edge were only one third of those in the small gap (SG) case, due to the longer distance of constant area mixing. The small time-averaged suction side separation on the blade, found in the LG case, disappeared in the SG calculations, confirming how stronger wakes can keep the boundary layer attached. The higher intensity wake impinging on the blade, however, did not affect the time-averaged losses calculated using the control volume approach of Denton. On the other hand, losses computed by taking cross sections upstream and downstream of the blade revealed a greater distortion loss generated by the stator wakes in the SG case. Despite the suction side separation suppression, the SG case gave higher losses overall due to the incoming wake turbulent kinetic energy amplification along the blade passage.


Author(s):  
Edmund Kügeler ◽  
Georg Geiser ◽  
Jens Wellner ◽  
Anton Weber ◽  
Anselm Moors

This is the third part of a series of three papers on the simulation of turbulence and transition effects in a multistage low pressure turbine. The third part of the series deals with the detailed comparison of the Harmonic Balance calculations with the full wheel simulations and measurements for the two-stage low-pressure turbine. The Harmonic Balance simulations were carried out in two confingurations, either using only the 0th harmonic in the turbulence and transition model or additional in all harmonics. The same Menter SST two-equation k–ω turbulence model along with Menter and Langtrys two-equation γ–Reθ transition model is used in the Harmonic Balance simulation as in the full wheel simulations. The measurements on the second stator ofthe low-pressure turbine have been carried out separately for downstream and upstream influences. Thus, a dedicated comparison of the downstream and upstream influences of the flow to the second stator is possible. In the Harmonic Balance calculations, the influences of the not directly adjacent blade, i.e. the first stator, were also included in the second stator In the first analysis, however, it was shown that the consistency with the full wheel configuration and the measurement in this case was not as good as expected. From the analysis ofthe full wheel simulation, we found that there is a considerable variation in the order ofmagnitude ofthe unsteady values in the second stator. In a further deeper consideration of the configuration, it is found that modes are reflected in upstream rows and influences the flow in the second stator. After the integration of these modes into the Harmonic Balance calculations, a much better agreement was reached with results ofthe full wheel simulation and the measurements. The second stator has a laminar region on the suction side starting at the leading edge and then transition takes place via a separation or in bypass mode, depending on the particular blade viewed in the circumferential direction. In the area oftransition, the clear difference between the calculations without and with consideration ofthe higher harmonics in the turbulence and transition models can be clearly seen. The consideration ofthe higher harmonics in the turbulence and transition models results an improvement in the consistency.


2012 ◽  
Vol 134 (2) ◽  
Author(s):  
Shriram Jagannathan ◽  
Markus Schwänen ◽  
Andrew Duggleby

The separation and reattachment of suction surface boundary layer in a low pressure turbine is characterized using large-eddy simulation at Ress = 69000 based on inlet velocity and suction surface length. Favorable comparisons are drawn with experiments using a high pass filtered Smagorinsky model for sub-grid scales. The onset of time mean separation is at s/so = 0.61 and reattachment at s/so = 0.81, extending over 20% of the suction surface. The boundary layer is convectively unstable with a maximum reverse flow velocity of about 13% of freestream. The breakdown to turbulence occurs over a very short distance of suction surface and is followed by reattachment. Turbulence near the bubble is further characterized using anisotropy invariant mapping and time orthogonal decomposition diagnostics. Particularly the vortex shedding and shear layer flapping phenomena are addressed. On the suction side, dominant hairpin structures near the transitional and turbulent flow regime are observed. The hairpin vortices are carried by the freestream even downstream of the trailing edge of the blade with a possibility of reaching the next stage. Longitudinal streaks that evolve from the breakdown of hairpin vortices formed near the leading edge are observed on the pressure surface.


Author(s):  
Marion Mack ◽  
Roland Brachmanski ◽  
Reinhard Niehuis

The performance of the low pressure turbine (LPT) can vary appreciably, because this component operates under a wide range of Reynolds numbers. At higher Reynolds numbers, mid and aft loaded profiles have the advantage that transition of suction side boundary layer happens further downstream than at front loaded profiles, resulting in lower profile loss. At lower Reynolds numbers, aft loading of the blade can mean that if a suction side separation exists, it may remain open up to the trailing edge. This is especially the case when blade lift is increased via increased pitch to chord ratio. There is a trend in research towards exploring the effect of coupling boundary layer control with highly loaded turbine blades, in order to maximize performance over the full relevant Reynolds number range. In an earlier work, pulsed blowing with fluidic oscillators was shown to be effective in reducing the extent of the separated flow region and to significantly decrease the profile losses caused by separation over a wide range of Reynolds numbers. These experiments were carried out in the High-Speed Cascade Wind Tunnel of the German Federal Armed Forces University Munich, Germany, which allows to capture the effects of pulsed blowing at engine relevant conditions. The assumed control mechanism was the triggering of boundary layer transition by excitation of the Tollmien-Schlichting waves. The current work aims to gain further insight into the effects of pulsed blowing. It investigates the effect of a highly efficient configuration of pulsed blowing at a frequency of 9.5 kHz on the boundary layer at a Reynolds number of 70000 and exit Mach number of 0.6. The boundary layer profiles were measured at five positions between peak Mach number and the trailing edge with hot wire anemometry and pneumatic probes. Experiments were conducted with and without actuation under steady as well as periodically unsteady inflow conditions. The results show the development of the boundary layer and its interaction with incoming wakes. It is shown that pulsed blowing accelerates transition over the separation bubble and drastically reduces the boundary layer thickness.


Author(s):  
Roque Corral ◽  
Fernando Gisbert

A methodology to minimize blade secondary losses by modifying turbine end-walls is presented. The optimization is addressed using a gradient-based method, where the computation of the gradient is performed using an adjoint code and the secondary kinetic energy is used as a cost function. The adjoint code is implemented on the basis of the discrete formulation of a parallel multigrid unstructured mesh Navier-Stokes solver. The results of the optimization of two end-walls of a low pressure turbine row are shown.


2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Maria Vera ◽  
Elena de la Rosa Blanco ◽  
Howard Hodson ◽  
Raul Vazquez

Research by de la Rosa Blanco et al. (“Influence of the State of the Inlet Endwall Boundary Layer on the Interaction Between the Pressure Surface Separation and the Endwall Flows,” Proc. Inst. Mech. Eng., Part A, 217, pp. 433–441) in a linear cascade of low pressure turbine (LPT) blades has shown that the position and strength of the vortices forming the endwall flows depend on the state of the inlet endwall boundary layer, i.e., whether it is laminar or turbulent. This determines, amongst other effects, the location where the inlet boundary layer rolls up into a passage vortex, the amount of fluid that is entrained into the passage vortex, and the interaction of the vortex with the pressure side separation bubble. As a consequence, the mass-averaged stagnation pressure loss and therefore the design of a LPT depend on the state of the inlet endwall boundary layer. Unfortunately, the state of the boundary layer along the hub and casing under realistic engine conditions is not known. The results presented in this paper are taken from hot-film measurements performed on the casing of the fourth stage of the nozzle guide vanes of the cold flow affordable near term low emission (ANTLE) LPT rig. These results are compared with those from a low speed linear cascade of similar LPT blades. In the four-stage LPT rig, a transitional boundary layer has been found on the platforms upstream of the leading edge of the blades. The boundary layer is more turbulent near the leading edge of the blade and for higher Reynolds numbers. Within the passage, for both the cold flow four-stage rig and the low speed linear cascade, the new inlet boundary layer formed behind the pressure leg of the horseshoe vortex is a transitional boundary layer. The transition process progresses from the pressure to the suction surface of the passage in the direction of the secondary flow.


Author(s):  
Manuel Zenz ◽  
Loris Simonassi ◽  
Philipp Bruckner ◽  
Simon Pramstrahler ◽  
Franz Heitmeir ◽  
...  

Abstract To further reduce the noise emitted from modern aircrafts, every possibility has to be taken into account. Acoustic liners are successfully used in the inlet or the bypass duct of aircraft engines to mitigate the noise emitted by the fan. Due to the rough environment (high temperature, flow velocity, higher order duct modes), the exhaust duct is of limited use concerning the application of acoustic liners. It is well known that the last stage low pressure turbine (LPT) has a dominant influence onto the emitted noise of an aircraft engine especially at low load conditions such as approach. A noise reduction in this area could lead to a beneficial result of decreasing the noise content which is directly emitted in the environment. This paper is about noise attenuation using Helmholtz absorbers in various parts of a turbine exit casing (TEC). These single degree of freedom absorbers have been integrated in turbine exit guide vanes (TEGVs), with the openings on the vanes suction side, as well as in the inner and outer duct end walls. Different absorber neck diameters were investigated and combined with different vane designs. The vane designs studied included a state of the art set-up as well as vanes with a lean. Test runs were performed with altered combinations of vanes and end walls under engine relevant operating conditions in a subsonic test turbine facility for aerodynamic, aeroacoustic and aeroelastic investigations (STTF-AAAI) located at the Institute of Thermal Turbomachinery and Machine Dynamics at Graz University of Technology. Comparisons between all these setups and the respective hard wall reference cases were done. The resulting sound pressure levels as well as sound power levels of all investigated combinations are listed and compared concerning each configurations noise attenuation potential. Additionally, the flow field downstream of every setup is analysed if the aerodynamic behaviour is changing. The investigated operating point is the noise certification point Approach (APP) which is of high importance because of the high acoustical impact onto the environment around airports during the landing procedure of an aircraft. The acoustical data has been obtained by using flush mounted condenser microphones located downstream of the TEC. The whole test section was rotated over 360 deg around the flow channel. To detect if the aerodynamical behaviour changes by including openings into the flow channel end walls as well as into the vanes, aerodynamic measurements have been performed downstream of the TEC. The aerodynamical data was obtained by using an aerodynamic five-hole-probe (5HP) as well as a trailing edge probe.


2019 ◽  
Vol 28 (5) ◽  
pp. 886-904
Author(s):  
Tao Cui ◽  
Songtao Wang ◽  
Xiaolei Tang ◽  
Fengbo Wen ◽  
Zhongqi Wang

Author(s):  
Julien Clinckemaillie ◽  
Tony Arts

This paper aims at evaluating the characteristics of the wakes periodically shed by the rotating bars of a spoked-wheel type wake generator installed upstream of a high-speed low Reynolds linear low-pressure turbine blade cascade. Due to the very high bar passing frequency obtained with the rotating wake generator (fbar = 2.4−5.6 kHz), a fast-response pressure probe equipped with a single 350 mbar absolute Kulite sensor has been used. In order to measure the inlet flow angle fluctuations, an angular aerodynamic calibration of the probe allowed the use of the virtual three-hole mode; additionally, yielding yaw corrected periodic total pressure, static pressure and Mach number fluctuations. The results are presented for four bar passing frequencies (fbar = 2.4/3.2/4.6/5.6 kHz), each tested at three isentropic inlet Mach numbers M1,is = 0.26/0.34/0.41 and for Reynolds numbers varying between Re1,is = 40,000 and 58,000, thus covering a wide range of engine representative flow coefficients (ϕ = 0.44−1.60). The measured wake characteristics show fairly good agreement with the theory of fixed cylinders in a cross-flow and the evaluated total pressure losses and flow angle variations generated by the rotating bars show fairly good agreement with theoretical results obtained from a control volume analysis.


2004 ◽  
Vol 126 (2) ◽  
pp. 250-256 ◽  
Author(s):  
Michael J. Brear ◽  
Howard P. Hodson

This paper describes an investigation into the effect that passing wakes have on a separation bubble that exists on the pressure surface and near the leading edge of a low-pressure turbine blade. Previous experimental studies have shown that the behavior of this separation is strongly incidence dependent and that it responds to its disturbance environment. The results presented in this paper examine the effect of wake passing in greater detail. Two-dimensional, Reynolds averaged, numerical predictions are first used to examine qualitatively the unsteady interaction between the wakes and the separation bubble. The separation is predicted to consist of spanwise vortices whose development is in phase with the wake passing. However, comparison with experiments shows that the numerical predictions exaggerate the coherence of these vortices and also overpredict the time-averaged length of the separation. Nonetheless, experiments strongly suggest that the predicted phase locking of the vortices in the separation onto the wake passing is physical.


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