Demonstration of ORC System Powered by Waste Heat From the Heuksando Island Internal Combustion Diesel Power Plant

2018 ◽  
Author(s):  
Sanghyup Lee ◽  
Hoon Jung
Keyword(s):  
Power Generation ◽  
Power Plant ◽  
Heat Source ◽  
Power Plants ◽  
Waste Heat ◽  
Numerical Study ◽  
Cooling Water ◽  
Organic Rankine Cycle ◽  
Operating Conditions ◽  
Source Analysis

Geographical characteristics give the island of Heuksando no choice but to use diesel power generation. This option is not economical, and more than half of the generated energy is released through exhaust gas, cooling water, and other sources of energy loss. In order to reduce these losses and improve power generation efficiency, this research studied Organic Rankine Cycle systems that use waste heat from diesel power plants as a heat source. Unlike previous Rankine cycles, electric power generation and operation are possible because of low heat source and capacity. Cycle design and demonstration-operation logic are required to set the range of waste heat temperature and capacity. In addition, as the overall efficiency may change substantially depending on the efficiency of each component, the operating conditions of various BOPs should be optimized. It is necessary to obtain the optimization and operating conditions of each element of the system through modeling and numerical study of the whole system. In this research, heat source analysis and BOP design were conducted in order to apply the 20kW/30kW ORC systems to the Heuksando Island 1MW diesel power plant. A heat-connecting technique that thermally connects the heat exhaust end piping and the evaporator of the ORC system was developed in this study. The demonstration experiment was conducted sharing the waste heat source with the 20kW and 30kW ORC systems. This paper presents the waste heat analysis and the demonstration operation results of the Heuksando island power plant.

scholarly journals Using adsorption chillers for utilising waste heat from power plants

2019 ◽  
Vol 23 (Suppl. 4) ◽  
pp. 1143-1151 ◽  
Author(s):  
Karol Sztekler ◽  
Wojciech Kalawa ◽  
Sebastian Stefanski ◽  
Jaroslaw Krzywanski ◽  
Karolina Grabowska ◽  
...  
Keyword(s):  
Power Generation ◽  
Energy Efficiency ◽  
Power Plant ◽  
Power Plants ◽  
Waste Heat ◽  
Primary Energy ◽  
Simulation Software ◽  
Coefficient Of Performance ◽  
Low Grade ◽  
Adsorption Chiller

At present, energy efficiency is a very important issue and it is power generation facilities, among others, that have to confront this challenge. The simultaneous production of electricity, heat and cooling, the so-called trigeneration, allows for substantial savings in the chemical energy of fuels. More efficient use of the primary energy contained in fuels translates into tangible earnings for power plants while reductions in the amounts of fuel burned, and of non-renewable resources in particular, certainly have a favorable impact on the natural environment. The main aim of the paper was to investigate the contribution of the use of adsorption chillers to improve the energy efficiency of a conventional power plant through the utilization of combined heat and power waste heat, involving the use of adsorption chillers. An adsorption chiller is an item of industrial equipment that is driven by low grade heat and intended to produce chilled water and desalinated water. Nowadays, adsorption chillers exhibit a low coefficient of performance. This type of plant is designed to increase the efficiency of the primary energy use. This objective as well as the conservation of non-renewable energy resources is becoming an increasingly important aspect of the operation of power generation facilities. As part of their project, the authors have modelled the cycle of a conventional heat power plant integrated with an adsorption chiller-based plant. Multi-variant simulation calculations were performed using IPSEpro simulation software.

Calculation and Optimization of Heat Transfer between the Low Exergy Heat Source and Organic Rankine Cycle Applied to Heat Recovery Systems

2013 ◽  
Vol 597 ◽  
pp. 45-50
Author(s):  
Sławomir Smoleń ◽  
Hendrik Boertz
Keyword(s):  
Heat Transfer ◽  
Heat Source ◽  
Heat Recovery ◽  
Power Plants ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Optimization Procedure ◽  
Rankine Cycle ◽  
Working Fluid ◽  
Total System

One of the key challenges on the area of energy engineering is the system development for increasing the efficiency of primary energy conversion and use. An effective and important measure suitable for improving efficiencies of existing applications and allowing the extraction of energy from previously unsuitable sources is the Organic Rankine Cycle. Applications based on this cycle allow the use of low temperature energy sources such as waste heat from industrial applications, geothermal sources, biomass, fired power plants and micro combined heat and power systems.Working fluid selection is a major step in designing heat recovery systems based on the Organic Rankine Cycle. Within the framework of the previous original study a special tool has been elaborated in order to compare the influence of different working fluids on performance of an ORC heat recovery power plant installation. A database of a number of organic fluids has been developed. The elaborated tool should create a support by choosing an optimal working fluid for special applications and become a part of a bigger optimization procedure by different frame conditions. The main sorting criterion for the fluids is the system efficiency (resulting from the thermo-physical characteristics) and beyond that the date base contains additional information and criteria, which have to be taken into account, like environmental characteristics for safety and practical considerations.The presented work focuses on the calculation and optimization procedure related to the coupling heat source – ORC cycle. This interface is (or can be) a big source of energy but especially exergy losses. That is why the optimization of the heat transfer between the heat source and the process is (besides the ORC efficiency) of essential importance for the total system efficiency.Within the presented work the general calculation approach and some representative calculation results have been given. This procedure is a part of a complex procedure and program for Working Fluid Selection for Organic Rankine Cycle Applied to Heat Recovery Systems.

scholarly journals Combined Closed Cycle (C3) Systems for Underwater Power Generation

1992 ◽  
Author(s):  
Aristide Massardd ◽  
Gian Marid Arnulfi
Keyword(s):  
Power Generation ◽  
Power Plants ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Primary Energy ◽  
Combined Cycle ◽  
Working Fluid ◽  
Mass Reduction ◽  
Efficiency Increase

In this paper three Closed Combined Cycle (C3) systems for underwater power generation are analyzed. In the first, the waste heat rejected by a Closed Brayton Cycle (CBC) is utilized to heat the working fluid of a bottoming Rankine Cycle; in the second, the heat of a primary energy loop fluid is used to heat both CBC and Rankine cycle working fluids; the third solution involves a Metal Rankine Cycle (MRC) combined with an Organic Rankine Cycle (ORC). The significant benefits of the Closed Combined Cycle concepts, compared to the simple CBC system, such as efficiency increase and specific mass reduction, are presented and discussed. A comparison between the three C3 power plants is presented taking into account the technological maturity of all the plant components.

scholarly journals Addressing Industrial Waste Heat Supply Variability With Organic Rankine Cycle Systems Incorporating Thermal Energy Storage

2021 ◽  
Author(s):  
Bipul Krishna Saha ◽  
Basab Chakraborty ◽  
Rohan Dutta
Keyword(s):  
Power Generation ◽  
Energy Storage ◽  
Thermal Energy ◽  
Thermal Energy Storage ◽  
Power Plants ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Working Fluid ◽  
Low Grade

Abstract Industrial low-grade waste heat is lost, wasted and deposited in the atmosphere and is not put to any practical use. Different technologies are available to enable waste heat recovery, which can enhance system energy efficiency and reduce total energy consumption. Power plants are energy-intensive plants with low-grade waste heat. In the case of such plants, recovery of low-grade waste heat is gaining considerable interest. However, in such plants, power generation often varies based on market demand. Such variations may adversely influence any recovery system's performance and the economy, including the Organic Rankine Cycle (ORC). ORC technologies coupled with Cryogenic Energy Storage (CES) may be used for power generation by utilizing the waste heat from such power plants. The heat of compression in a CES may be stored in thermal energy storage systems and utilized in ORC or Regenerative ORC (RORC) for power generation during the system's discharge cycle. This may compensate for the variation of the waste heat from the power plant, and thereby, the ORC system may always work under-designed capacity. This paper presents the thermo-economic analysis of such an ORC system. In the analysis, a steady-state simulation of the ORC system has been developed in a commercial process simulator after validating the results with experimental data for a typical coke-oven plant. Forty-nine different working fluids were evaluated for power generation parameters, first law efficiencies, purchase equipment cost, and fixed investment payback period to identify the best working fluid.

scholarly journals Experimentally economic analysis of ORC power plant with low-temperature waste heat recovery

2020 ◽  
Author(s):  
Lei Li ◽  
Leren Tao ◽  
Qingpu Li ◽  
Yongpan Hu
Keyword(s):  
Power Generation ◽  
Power Plant ◽  
Low Temperature ◽  
Economic Analysis ◽  
Waste Heat ◽  
Water System ◽  
Cooling Water ◽  
Economic Feasibility ◽  
Electricity Production ◽  
Commercial Application

Abstract Due to the low boiling point of organic fluids, the organic Rankine cycle (ORC) is an effective way to improve the recovery efficiency of low-temperature waste heat. An ORC power plant was established with an actual generating capacity of 16.3 kW. As the ORC technology is in the initial stage of commercial application, a technical and economic analysis has been conducted in this paper. Through analysis of each part investment of the power generation plant, it is found that the ORC system part accounts for 61% of the total initial investment, and the larger the power generation scale, the larger the proportion. An economic model has been proposed to study the economic feasibility of low-temperature industrial waste heat conversion in this plant. The influences of the installation of cooling water system, preheater, superheater, loan ratio, interest rate on electricity production cost (EPC) and profit are analyzed. According to the analysis, the lowest EPC of the plant is 0.46 Yuan/(kW • h).

scholarly journals Impact of the cold end operating conditions on energy efficiency of the steam power plants

2010 ◽  
Vol 14 (suppl.) ◽  
pp. 53-66 ◽  
Author(s):  
Mirjana Lakovic ◽  
Mladen Stojiljkovic ◽  
Slobodan Lakovic ◽  
Velimir Stefanovic ◽  
Dejan Mitrovic
Keyword(s):  
Energy Efficiency ◽  
Power Plant ◽  
Water Temperature ◽  
Flow Rate ◽  
Power Plants ◽  
Cooling Water ◽  
Operating Conditions ◽  
Steam Boiler ◽  
Steam Power ◽  
Cooling Water Temperature

The conventional steam power plant working under the Rankine Cycle and the steam condenser as a heat sink and the steam boiler as a heat source have the same importance for the power plant operating process. Energy efficiency of the coal fired power plant strongly depends on its turbine-condenser system operation mode. For the given thermal power plant configuration, cooling water temperature or/and flow rate change generate alterations in the condenser pressure. Those changes have great influence on the energy efficiency of the plant. This paper focuses on the influence of the cooling water temperature and flow rate on the condenser performance, and thus on the specific heat rate of the coal fired plant and its energy efficiency. Reference plant is working under turbine-follow mode with an open cycle cooling system. Analysis is done using thermodynamic theory, in order to define heat load dependence on the cooling water temperature and flow rate. Having these correlations, for given cooling water temperature it is possible to determine optimal flow rate of the cooling water in order to achieve an optimal condensing pressure, and thus, optimal energy efficiency of the plant. Obtained results could be used as useful guidelines in improving existing power plants performances and also in design of the new power plants. <br><br><font color="red"><b> This article has been corrected. Link to the correction <u><a href="http://dx.doi.org/10.2298/TSCI151102198E">10.2298/TSCI151102198E</a><u></b></font>

scholarly journals Dynamic Response Characteristics Analysis and Energy, Exergy, and Economic (3E) Evaluation of Dual Loop Organic Rankine Cycle (DORC) for CNG Engine Waste Heat Recovery

Energies ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 6224
Author(s):  
Baofeng Yao ◽  
Xu Ping ◽  
Hongguang Zhang
Keyword(s):  
Heat Source ◽  
Dynamic Response ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Operating Conditions ◽  
Response Characteristics ◽  
Characteristics Analysis ◽  
Cng Engine ◽  
Dynamic Response Characteristics

Frequent fluctuations of CNG engine operating conditions make the waste heat source have uncertain, nonlinear, and strong coupling characteristics. These characteristics are not conducive to the efficient recovery of the DORC system. The systematic evaluation of the CNG engine waste heat source and the comprehensive performance of the DORC system is conducive to the efficient use of waste heat. Based on the theory of internal combustion (IC) engine thermal balance, this paper analyzes the dynamic characteristics of compressed natural gas (CNG) engine waste heat energy under full operating conditions. Then, based on the operating characteristics of the dual loop organic Rankine cycle (DORC) system, thermodynamic models, heat transfer models, and economic models are constructed. The dynamic response characteristics analysis and energy, exergy, and economic (3E) evaluation of the DORC system under full operating conditions are carried out. The results show that the maximum values of net power output, heat exchange area, and the minimum values of EPC (electricity production cost) and PBT (payback time) are all obtained under rated condition, which are 174.03 kW, 25.86 kW, 37.54 kW, 24.76 m2, 0.15 $/kW·h and 3.46 years. Therefore, the rated condition is a relatively ideal design operating point for the DORC system. The research in this paper not only provides a reliable reference for the comprehensive analysis and evaluation of the performance of the DORC system, but also provides useful guidance for the selection of appropriate DORC system design operating points.

scholarly journals Performance analysis of organic Rankine cycle power generation system for intercooled cycle gas turbine

2018 ◽  
Vol 10 (8) ◽  
pp. 168781401879407 ◽  
Author(s):  
Wei Liu ◽  
Xiaoyun Zhang ◽  
Ningbo Zhao ◽  
Chunying Shu ◽  
Shanke Zhang ◽  
...  
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Output Power ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Operating Conditions ◽  
Generation System ◽  
Working Fluids ◽  
Power Generation System

Intercooled cycle gas turbine has great potential in improving the output power because of the low energy consumption of high-pressure compressor. In order to more efficiently recovery and utilize the waste heat of the intercooled system, an organic Rankine cycle power generation system is developed to replace the traditional intercooled system in this study. Considering the effects of different kinds of organic working fluids, the thermodynamic performance of organic Rankine cycle power generation system is investigated in detail. On this basis, the sensitivity analyses of some key parameters are conducted to study the operating improvements of organic Rankine cycle power generation system. The results indicate that the integration of organic Rankine cycle and intercooled cycle gas turbine not only can be used for waste heat power generation but also increases the output power and efficiency of intercooled cycle gas turbine by selecting the organic working fluids of n-butane (R600), n-pentane (R601), toluene, and n-heptane. And compared to the others, organic Rankine cycle power generation system with toluene exhibits the best performance. The maximum enhancements of output power and thermal efficiency are 6.08% and 2.14%, respectively. Moreover, it is also concluded that both ambient temperatures and intercooled cycle gas turbine operating conditions are very important factors affecting the operating performances of organic Rankine cycle power generation system.

Numerical Study of the Flow Inside a Modular Bag Filter From a Biomass Power Plant

2020 ◽  
Author(s):  
Maria Inês Vinha ◽  
João Silva ◽  
Senhorinha Teixeira ◽  
Ana Gomes ◽  
José Carlos Teixeira
Keyword(s):  
Power Plant ◽  
Power Plants ◽  
Numerical Study ◽  
Operating Conditions ◽  
Solid Particles ◽  
Biomass Combustion ◽  
Bag Filter ◽  
First Case ◽  
Vertical Baffle ◽  
Biomass Power Plant

Abstract Nowadays, one of the most important issues in modern industrial power plants is air pollution. Solid particles are harmful to human health and are one of the main pollutants released through the combustion of biomass. The main goal of this paper was to study the flow in a modular bag filter of a dedusting system implemented in a Biomass Power Plant, in order to improve the filtration of the solid particles coming from the biomass combustion. For this purpose, a numerical model using the ANSYS Fluent software was developed. Initially, it was necessary to model the dedusting system in the software SolidWorks. Once this system had 10 modules and to facilitate the simulation in Fluent, only one module was modeled with proper simplifications. Once the geometry was modeled, it was exported to Fluent where the mesh was made, with special care in the inlet of the module, as it is the most critical zone for the simulation. It was simulated 4 cases, where the action of each individual filter was considered. The first case study considered the nominal operating conditions of a biomass power plant. Thereafter, two cases with different mass flow rates were simulated to assess if there were any differences in the flow inside the bag filter. Lastly, it was studied the influence of the vertical baffle size that is in the inlet of the module. Comparing the four simulations, it was concluded that in the first three cases, the flow is very similar, with only a slight increase in the velocity in the study with higher flow, as expected. Furthermore, it was concluded that using a smaller vertical baffle, the flow would be improved, once the filters close to the inlet would be more used.

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