Validation of a New Turbulent Flame Speed Facility for the Study of Gas Turbine Fuel Blends at Elevated Pressure

Author(s):  
Anibal Morones ◽  
Mattias A. Turner ◽  
Victor León ◽  
Kyle Ruehle ◽  
Eric L. Petersen

Abstract Turbulent combustion is a very active and challenging research topic of direct interest to the design and operation of gas turbine engines. A spherically expanding flame immersed in a turbulent field is one way to gain fundamental insight on the effect of turbulence on combustion. This kind of experiment is often conducted inside a fan-stirred flame bomb, preferably at conditions of high pressure, high temperature, and intense turbulence. A new fan-stirred flame bomb was designed and built to provide a device for conducting fundamental turbulent flame measurements at conditions of interest to gas turbine engines. A literature review on existing systems was used as guidance in the design of the turbulence-generation elements in the present rig. A few options of impellers were explored. The flow field produced by the chosen impeller was measured with Laser Doppler Velocimetry (LDV). A detailed exposition of the vessel engineering and construction are presented, including current activities that will extend the use of the facility for heated experiments up to at least 400 K. Before turbulent experiments were attempted, a validation of the rig accuracy and pressure worthiness was made. Finally, a demonstration of the new apparatus was made by testing a lean mixture of syngas. The experiment matrix using hydrogen and H2/CO mixtures included three levels of pressure (1, 5, and, 10 bar) and three levels of turbulence fluctuation rms (1.4, 2.8, and 5.5 m/s). Data based on the high-speed schlieren diagnostic are presented.

Author(s):  
Philippe Versailles ◽  
Antoine Durocher ◽  
Gilles Bourque ◽  
Jeffrey M. Bergthorson

The adiabatic, unstrained, laminar flame speed, SL, is a fundamental combustion property, and a premier target for the development and validation of thermochemical mechanisms. It is one of the leading parameters determining the turbulent flame speed, the flame position in burners and combustors, and the occurrence of transient phenomena, such as flashback and blowout. At pressures relevant to gas turbine engines, SL is generally extracted from the continuous expansion of a spherical reaction front in a combustion bomb. However, independent measurements obtained in different types of apparatuses are required to fully constrain thermochemical mechanisms. Here, a jet-wall, stagnation burner designed for operation at gas turbine relevant conditions is presented, and used to assess the reactivity of premixed, lean-to-rich, methane–air flames at pressures up to 16 atm. One-dimensional (1D) profiles of axial velocity are obtained on the centerline axis of the burner using particle tracking velocimetry, and compared to quasi-1D flame simulations performed with a selection of thermochemical mechanisms available in the literature. Significant discrepancies are observed between the numerical and experimental data, and among the predictions of the mechanisms. This motivates further chemical modeling efforts, and implies that designers in industry must carefully select the mechanisms employed for the development of gas turbine combustors.


Author(s):  
Philippe Versailles ◽  
Antoine Durocher ◽  
Gilles Bourque ◽  
Jeffrey M. Bergthorson

The adiabatic, unstrained, laminar flame speed, SL, is a fundamental combustion property, and a premier target for the development and validation of thermochemical mechanisms. It is one of the leading parameters determining the turbulent flame speed, the flame position in burners and combustors, and the occurrence of transient processes, such as flashback and blowout. At pressures relevant to gas turbine engines, SL is generally extracted from the continuous expansion of a spherical reaction front in a combustion bomb. However, independent measurements obtained in different types of apparatuses are required to fully constrain thermochemical mechanisms. Here, a jet-wall, stagnation burner designed for operation at gas turbine relevant conditions is presented, and used to assess the reactivity of premixed, lean-to-rich, methane-air flames at pressures up to 16 atm. One-dimensional (1D) profiles of axial velocity are obtained on the centreline axis of the jet-wall burner using Particle Tracking Velocimetry, and compared to quasi-1D flame simulations performed with a selection of thermochemical mechanisms available in the literature. Significant discrepancies are observed between the numerical and experimental data, and among the predictions of the mechanisms. This motivates further chemical modeling efforts, and implies that designers in industry must carefully select the mechanisms employed for the development of gas turbine combustors.


2021 ◽  
pp. 82-85
Author(s):  
A.S. Politov ◽  
R.R. Latypov

The comparative studies results of the durability of cutting properties of new and restored by regrinding and repeated plasma hardening with the application of multi-layer Si—O—C—N nanocoating system (PECVD by cold atmospheric plasma) powder high — speed steels broaches teeth for the processing of hard-to-process materials profilecomposite gas-turbine engines components are presented.


Author(s):  
Don Ferguson ◽  
Geo. A. Richard ◽  
Doug Straub

In response to environmental concerns of NOx emissions, gas turbine manufacturers have developed engines that operate under lean, pre-mixed fuel and air conditions. While this has proven to reduce NOx emissions by lowering peak flame temperatures, it is not without its limitations as engines utilizing this technology are more susceptible to combustion dynamics. Although dependent on a number of mechanisms, changes in fuel composition can alter the dynamic response of a given combustion system. This is of particular interest as increases in demand of domestic natural gas have fueled efforts to utilize alternatives such as coal derived syngas, imported liquefied natural gas and hydrogen or hydrogen augmented fuels. However, prior to changing the fuel supply end-users need to understand how their system will respond. A variety of historical parameters have been utilized to determine fuel interchangeability such as Wobbe and Weaver Indices, however these parameters were never optimized for today’s engines operating under lean pre-mixed combustion. This paper provides a discussion of currently available parameters to describe fuel interchangeability. Through the analysis of the dynamic response of a lab-scale Rijke tube combustor operating on various fuel blends, it is shown that commonly used indices are inadequate for describing combustion specific phenomena.


1979 ◽  
Author(s):  
S. M. Kowleski ◽  
C. D. Harrington

This paper describes the planning, developmental, equipment selection and operational problem phases of the high-speed ferry system presently being operated on San Francisco Bay by the Golden Gate Bridge, Highway and Transportation District. The reasons for the selection of the vessel propulsion package consisting of gas turbine engines and waterjet pumps are discussed in some detail. Most importantly, the paper covers the problems experienced to date with this equipment in continuous marine operation.


Author(s):  
Nanahisa Sugiyama

This paper describes a real-time or faster-than-real-time simulation of gas turbine engines, using an ultra high speed, multi-processor digital computer, designated the AD100. It is shown that the frame time is reduced significantly without any loss of fidelity of a simulation. The simulation program is aimed at a high degree of flexibility to allow changes in engine configuration. This makes it possible to simulate various types of gas turbine engines, including jet engines, gas turbines for vehicles and power plants, in real-time. Some simulation results for an intercooled-reheat type industrial gas turbine are shown.


Author(s):  
Y.-C. Lin ◽  
S. Daniele ◽  
P. Jansohn ◽  
K. Boulouchos

In this paper, characteristics of turbulent combustion and NOx emission for high hydrogen-content fuel gases (H2 > 70 vol. %; “hydrogen-rich”) are addressed. An experimental investigation is performed in a perfectly-premixed axial-dump combustor under gas turbine relevant conditions. Fundamental features of turbulent combustion for these mixtures are evaluated based on OH-PLIF diagnostics. On the other hand, NOx emissions are measured with an exhaust gas sampling probe positioned downstream the combustor outlet. Compared to syngas mixtures (H2 + CO), the operational limits for hydrogen-rich fuel gases are found to occur at even leaner conditions concerning flashback phenomena. With respect to effects of operating pressure, a strongly reduced operational envelope is observed at elevated pressure. Only with decreasing the preheat temperature a viable approach to further extend the operational range is seen. Evaluation of the averaged turbulent flame shape shows that the profile of the flame front is generally approaching that of an ideal cone. Thus a simplified approach for estimating the turbulent flame speed via the location of the flame tip alone can be applied. The level of NOx emission for the hydrogen-rich fuel mixtures is generally above that of syngas mixtures, which exhibit already higher NOx emission values than natural gas. Distinct chemical kinetic features are found specifically at elevated pressure. While the pressure effects are weak for syngas, a non-monotonic behavior is observed for the hydrogen-rich fuels. Reaction path analysis is performed to complement and provide more insight to the findings from the measurements. From chemical kinetic calculations a distinct shift in NOx formation pathways (thermal NOx vs. NOx through N2O/NNH reaction channels) can be observed for the different fuel mixtures at different pressure levels.


2021 ◽  
Vol 156 (A2) ◽  
Author(s):  
J Sinay ◽  
A Tompos ◽  
M Puskar ◽  
V Petkova

This article addresses the issue of diagnostics and maintenance of Gas Turbine Engines which are located in high Speed Ferries, Cruisers, Frigates, Corvettes, etc. Assurance of reliable operation can be performed only by using correct diagnostic methods and procedures of monitoring the condition of the devices and by selecting the correct strategy of maintenance. The issue of monitoring the technical condition of Gas Turbine Engines is treated through multiparametric methods of technical diagnostics incorporated into predictive maintenance, which is a part of proactive maintenance. There are methods of vibrodiagnostics, thermography, tribology, borescopy and emissions measurement. Each of these methods has lots of advantages and disadvantages; therefore it is very important to ensure their correct combination for trouble-free operation of those important facilities. Their suitability at work is discussed in the matrix of diagnostic methods application and the PF chart. The output of the work is a proposal of a suitable model of maintenance control which uses multiparametric diagnostic methods for small and big Gas Turbine Engines and optimizes maintenance costs.


Author(s):  
Cyril Defaye ◽  
Daniel Nelias ◽  
Florence Bon

For high-precision mechanical systems such as gas-turbine engines, which operate under extreme conditions, it is particularly important to accurately predict the behavior of the mainshaft rolling bearings. This prediction includes, among others, the load distribution, stiffness and power dissipation. Although shaft speeds tend to increase, rings and shaft walls are becoming thinner due to size and weight constraints. Thus, bearing behavior is no longer independent of the housing and ring stiffness. Furthermore, since forty years, the use of squeeze film damper is largely widespread in gas-turbine engines to significantly reduce the vibratory levels. Due to the flexibility of the ring providing the interface between the roller bearing and the fluid film, it appears an elastic coupling which modifies the behavior of the bearing-squeeze film damper system. This paper presents first a squeeze film damper model with a flexible inner ring (i.e. outer ring of the roller bearing). An analytical stop model is introduced to reproduce the interference between the inner ring of the squeeze film damper and its housing. In a second part, an elastic coupling between the presented squeeze film damper model and an existing roller bearing model is proposed. Finally, the results presented show that this coupling has a first order influence on the behavior of the bearing-squeeze film damper system. It is also shown that the coupling between a roller bearing and a squeeze film damper when linked by a flexible ring introduces a dissymmetry of the load distribution with respect to the applied load direction. Moreover, in certain cases, the position of the bearing in its housing can reach eccentricities larger than the radial clearance of the squeeze film damper.


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