Transient Analysis of Rotating Stall Development in a Centrifugal Compressor With Vaned Diffuser

2019 ◽  
Author(s):  
Nobumichi Fujisawa ◽  
Masaki Takahashi ◽  
Yutaka Ohta
Keyword(s):  
Transient Process ◽  
Centrifugal Compressor ◽  
Transient Analysis ◽  
Leading Edge ◽  
Adverse Pressure Gradient ◽  
Rotating Stall ◽  
Vaned Diffuser ◽  
Surface Separation ◽  
Pressure Surface ◽  
Key Factor

Abstract The transient process of the rotating stall development in a centrifugal compressor with a vaned diffuser was investigated by experimental and numerical analyses. Previous studies show that a diffuser stall triggers a stage stall, which rotates through rotor and stator passages. The vortex evolution at the diffuser throat represents the key factor in diffuser stall development. The developed diffuser stall cell blocked the impeller exit, causing an impeller passage stall. This paper focused on two aspects regarding the transient process of the diffuser stall development. The first aspect is the process by which the vortex at the diffuser throat near the hub side, develops in the circumferential direction. Secondly, we investigated the mechanism of the diffuser stall expansion into impeller passages. The transient analysis of the diffuser stall development was conducted experimentally and numerically by closing the throttle valve abruptly. The hub side blockage was initiated near the cutoff by the strong adverse pressure gradient in the diffuser throat area. Therefore, the key factor in the diffuser stall evolution was the development of a throat blockage near the cutoff, obtained from both experimental and computational fluid dynamics results. Furthermore, the transient stall cell blocked the impeller passages and induced a hub side blockage at the throat of the impeller passages and the impeller leading edge separation. The pressure surface separation of the impeller at the trailing edge had a great impact on the development of the stall cell within impeller passages.

Unsteady Behavior of Diffuser Stall in a Centrifugal Compressor With Vaned Diffuser

2017 ◽  
Author(s):  
Nobumichi Fujisawa ◽  
Daiki Ema ◽  
Yutaka Ohta
Keyword(s):  
Centrifugal Compressor ◽  
Vortical Structure ◽  
Leading Edge ◽  
Rotating Stall ◽  
Longitudinal Vortex ◽  
Suction Surface ◽  
Vaned Diffuser ◽  
Edge Vortex ◽  
Flow Blockage ◽  
Unsteady Behavior

In this study, the unsteady behavior of a diffuser rotating stall in a centrifugal compressor with a vaned diffuser was investigated through experiments and numerical analyses. From the casing static pressure measurements, it was determined that the diffuser stall propagated at 25% of impeller rotational speed in the vaneless space. The numerical results revealed the presence of a typical vortical structure on the diffuser’s leading edge. Under partial flow condition, a tornado-type vortex was generated on the diffuser’s leading edge. Furthermore, a longitudinal vortex at the shroud/suction surface corner (i.e., leading edge vortex (LEV)) was induced by the rolling-up flow on the diffuser suction surface. As the velocity was decreased, the development of the tornado-type vortex and LEV forms a substantial flow blockage within the diffuser passages. Furthermore, the diffuser stall cell was caused by the systematic vortical structure which consisted of the tornado-type vortex, LEV, and vortex in the throat area of diffuser passages. In addition to this, the developed LEV interacted with the next diffuser leading edge and formed the throat area blockage with the passage of time. Then, the tornado-type vortex and LEV developed by the throat area blockage and diffuser stall cell, which was caused by the systematic vortical structure, propagated to the succeeding diffuser vane. Therefore, the diffuser stall in the centrifugal compressor was caused by the evolution of the tornado-type vortex and LEV.

An Investigation of Stall Inception in Centrifugal Compressor Vaned Diffuser1

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Jonathan N. Everitt ◽  
Zoltán S. Spakovszky
Keyword(s):  
Centrifugal Compressor ◽  
Short Wavelength ◽  
Leading Edge ◽  
Rotating Stall ◽  
Full Scale ◽  
Vaned Diffuser ◽  
Stall Inception ◽  
Tip Leakage ◽  
Leakage Flows ◽  
Blade Tip

In compression systems, the stable operating range is limited by rotating stall and/or surge. Two distinct types of stall precursors can be observed prior to full scale instability: the development of long-wavelength modal waves or a short-wavelength, three-dimensional flow breakdown (so-called “spike” stall inception). The cause of the latter is not well understood; in axial machines it has been suggested that rotor blade-tip leakage flow plays an important role, but spikes have recently been observed in shrouded vaned diffusers of centrifugal compressors where these leakage flows are not present, suggesting an alternative mechanism may be at play. This paper investigates the onset of instability in a shrouded vaned diffuser from a highly loaded turbocharger centrifugal compressor and discusses the mechanisms thought to be responsible for the development of short-wavelength stall precursors. The approach combines unsteady 3D RANS simulations of an isolated vaned diffuser with previously obtained experimental results. The unsteady flow field simulation begins at the impeller exit radius, where flow is specified by a spanwise profile of flow angle and stagnation properties, derived from single-passage stage calculations but with flow pitchwise mixed. Through comparison with performance data from previous experiments and unsteady full-wheel simulations, it is shown that the diffuser is accurately matched to the impeller and the relevant flow features are well captured. Numerical forced response experiments are carried out to determine the diffuser dynamic behavior and point of instability onset. The unsteady simulations demonstrate the growth of short-wavelength precursors; the flow coefficient at which these occur, the rotation rate and circumferential extent agree with experimental measurements. Although the computational setup and domain limitations do not allow simulation of the fully developed spike nor full-scale instability, the model is sufficient to capture the onset of instability and allows the postulation of the following necessary conditions: (i) flow separation at the diffuser vane leading edge near the shroud endwall; (ii) radially reversed flow allowing vorticity shed from the leading edge to convect back into the vaneless space; and (iii) recirculation and accumulation of low stagnation pressure fluid in the vaneless space, increasing diffuser inlet blockage and leading to instability. Similarity exists with axial machines, where blade-tip leakage sets up endwall flow in the circumferential direction leading to flow breakdown and the inception of rotating stall. Rather than the tip leakage flows, the cause for circumferential endwall flow in the vaned diffuser is the combination of high swirl and the highly nonuniform spanwise flow profile at the impeller exit.

Evolution Process of Diffuser Stall in a Centrifugal Compressor With Vaned Diffuser

2018 ◽  
Author(s):  
Nobumichi Fujisawa ◽  
Tetsuya Inui ◽  
Yutaka Ohta
Keyword(s):  
Centrifugal Compressor ◽  
Leading Edge ◽  
Boundary Layer Separation ◽  
Rotating Stall ◽  
Evolution Process ◽  
Cfd Analysis ◽  
Pressure Measurements ◽  
Velocity Measurements ◽  
Vaned Diffuser ◽  
Computational Fluid Dynamics Cfd

The evolution process of a diffuser rotating stall in a centrifugal compressor with a vaned diffuser was investigated by experimental and numerical analyses. From velocity measurements, it was found that the diffuser stall propagated near the shroud side in the vaneless space. As the mass flow decreased, a stage stall rotated within both the impeller and diffuser passages, instead of a diffuser stall. The evolution process of the diffuser stall had three stall forms. First, the diffuser stall, which was rotating on the shroud side, shifted to the hub side. Then, the diffuser stall moved into the impeller passages and evolved to a stage stall. From computational fluid dynamics (CFD) analysis, a tornado-type vortex was generated first, near the hub side of the diffuser leading edge, when the diffuser stall was shifted to the hub side. Next, a throat area blockage was formed near the hub side because of the boundary layer separation in the vaneless space. Finally, the blockage within the diffuser passages expanded to the impeller passages and developed into a stage stall. From the pressure measurements along the impeller and diffuser passages, the magnitude of pressure fluctuation on the casing wall of the diffuser throat area also suddenly increased when the diffuser stall shifted to the hub side. Therefore, the evolution area of the diffuser stall was caused by the evolution of the blockage near the throat area of the diffuser passage.

Structure of Diffuser Stall and Unsteady Vortices in a Centrifugal Compressor With Vaned Diffuser

2016 ◽  
Author(s):  
Nobumichi Fujisawa ◽  
Sota Ikezu ◽  
Yutaka Ohta
Keyword(s):  
Centrifugal Compressor ◽  
Leading Edge ◽  
Rotating Stall ◽  
Design Flow ◽  
Tip Leakage Flow ◽  
Vaned Diffuser ◽  
Tip Leakage ◽  
Close Proximity ◽  
Edge Vortex ◽  
Flow Blockage

The characteristics of a diffuser rotating stall and the evolution of a vortex generated on the diffuser leading edge (i.e., leading-edge vortex (LEV)) in a centrifugal compressor were investigated using experiments and numerical analyses. The experimental results showed that both impeller and diffuser rotating stalls occurred at 55 and 25 Hz during off-design flow operation. Both the stall cells existed only on the shroud side of the flow passages, which is in close proximity to the source location of the LEV. The numerical results showed that the LEV is a combination of a separated vortex near the leading edge and the extended tip-leakage flow from the impeller. In the partial flow operation, the LEV develops as the velocity decreases in the diffuser passages and forms a huge flow blockage within the diffuser passages. Therefore, the LEV may be considered to be one of the causes of diffuser stall in the centrifugal compressor.

scholarly journals An Investigation of Stall Inception in Centrifugal Compressor Vaned Diffusers

2011 ◽  
Author(s):  
J. N. Everitt ◽  
Z. S. Spakovszky
Keyword(s):  
Centrifugal Compressor ◽  
Short Wavelength ◽  
Leading Edge ◽  
Rotating Stall ◽  
Full Scale ◽  
Vaned Diffuser ◽  
Stall Inception ◽  
Tip Leakage ◽  
Leakage Flows ◽  
Blade Tip

In compression systems the stable operating range is limited by rotating stall and/or surge. Two distinct types of stall precursors can be observed prior to full scale instability: the development of long-wavelength modal waves or a short-wavelength, three-dimensional flow breakdown (so-called “spike” stall inception). The cause of the latter is not well understood; in axial machines it has been suggested that rotor blade-tip leakage flow plays an important role, but spikes have recently been observed in shrouded vaned diffusers of centrifugal compressors where these leakage flows are not present, suggesting an alternative mechanism may be at play. This paper investigates the onset of instability in a shrouded vaned diffuser from a highly loaded turbocharger centrifugal compressor and discusses the mechanisms thought to be responsible for the development of short-wavelength stall precursors. The approach combines unsteady 3D RANS simulations of an isolated vaned diffuser with previously obtained experimental results. The unsteady flow field simulation begins at the impeller exit radius, where flow is specified by a spanwise profile of flow angle and stagnation properties, derived from single-passage stage calculations but with flow pitchwise mixed. Through comparison with performance data from previous experiments and unsteady full-wheel simulations, it is shown that the diffuser is accurately matched to the impeller and the relevant flow features are well captured. Numerical forced response experiments are carried out to determine the diffuser dynamic behavior and point of instability onset. The unsteady simulations demonstrate the growth of short-wavelength precursors; the flow coefficient at which these occur, the rotation rate and circumferential extent agree with experimental measurements. Although the computational setup and domain limitations do not allow simulation of the fully developed spike nor full-scale instability, the model is sufficient to capture the onset of instability and allows the postulation of the following necessary conditions: (i) flow separation at the diffuser vane leading edge near the shroud endwall; (ii) radially reversed flow allowing vorticity shed from the leading edge to convect back into the vaneless space; and (iii) recirculation and accumulation of low stagnation pressure fluid in the vaneless space, increasing diffuser inlet blockage and leading to instability. Similarity exists with axial machines, where blade-tip leakage sets up endwall flow in the circumferential direction leading to flow breakdown and the inception of rotating stall. Rather than the tip leakage flows, the cause for circumferential endwall flow in the vaned diffuser is the combination of high swirl and the highly non-uniform spanwise flow profile at the impeller exit.

Numerical Investigation of Diffuser Flow Field and Rotating Stall in a Centrifugal Compressor With Vaned Diffuser

2017 ◽  
Author(s):  
Yang Zhao ◽  
Jiayi Zhao ◽  
Zhiheng Wang ◽  
Guang Xi
Keyword(s):  
Centrifugal Compressor ◽  
Leading Edge ◽  
Suction Side ◽  
Rotating Stall ◽  
Tip Leakage Flow ◽  
Vaned Diffuser ◽  
Flow Angle ◽  
Diffuser Flow ◽  
Flow Phenomena ◽  
Reversal Flow

The diffuser rotating stall in a centrifugal compressor with vaned diffuser is one of important unsteady flow phenomena, which limits the operating range of the compressor. In this paper, the unsteady CFD analysis on a low-speed centrifugal compressor has been performed to investigate the flow characteristic in the diffuser and the propagation of the diffuser rotating stall. The flow behaviors at the outlet of the impeller at design and off-design conditions are firstly investigated. It is found that a reversal flow, induced by the tip leakage flow, exists near the shroud at the impeller outlet and becomes serious with the mass flow rate reduced. Due to the span-wise variation of the flow angle at the diffuser inlet and the inversed pressure gradient in the passage, the leading-edge vortex (LEV) generates on the diffuser leading edge. The LEV then induces the secondary flow in the diffuser passage and then causes the hub-corner separation. Furthermore, the propagation of the diffuser rotating stall is presented in details. The suction-side separation near the hub induces the blockage in the passage. And the shedding vortex from the suction side moves toward the leading edge of the adjacent blade. When the vortex reaches to the leading edge of the adjacent blade, the incidence increase and a new separation occurs on the suction side. With the development of the new separation, the passage becomes blocked gradually and the upstream stalled passage recovers to a normal condition. The rotating stall propagates along the direction of the impeller rotation at about 4.5% of the impeller rotational speed.

Numerical Investigation of Diffuser Rotating Stall and System Instability in a Centrifugal Compressor With Vaned Diffuser

2018 ◽  
Author(s):  
Yang Zhao ◽  
Guang Xi ◽  
Jiayi Zhao
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Centrifugal Compressor ◽  
Flow Instability ◽  
Leading Edge ◽  
Rotating Stall ◽  
Vaned Diffuser ◽  
Corner Separation ◽  
Lumped Parameter

The operating range of a centrifugal compressor is often limited by the occurrence of the flow instability, such as diffuser rotating stall or system surge. In the paper, the unsteady numerical simulations are performed on a low-speed centrifugal compressor to investigate the characteristic of the rotating stall in the vaned diffuser. And also, the developed model of lumped parameter is used to predict the system instability. The flow field in the diffuser is firstly investigated at near stall condition. It is found that the leading-edge vortex and the secondary flow induce the hub-corner separation at the suction side of the diffuser blade. When the mass flow rate is reduced gradually, the fore part of the volute turns to act as a diffuser from a nozzle. Under the influence of the asymmetry induced by the volute, the hub-corner separation firstly develops into rotating stall in the passage with the lowest mass flow rate when at critical stall point. And then the diffuser rotating stall propagates along the circumferential direction at about 7% of the impeller speed. And also, the model of lumped parameter considering the effect of rotating stall is developed to analyze the system instability of mild surge. The predicted vibration frequency is within 5.8% of the measurement and the predicted transient process in mild surge matches well with the measurement. With different volume of the compressed air, the transient compressor characteristic tends to be stabilized or oscillates in a cycle along the counter-clockwise with different magnitude.

scholarly journals Transition Process from Diffuser Stall to Stage Stall in a Centrifugal Compressor with a Vaned Diffuser

2017 ◽  
Vol 2017 ◽  
pp. 1-13 ◽  
Author(s):  
Nobumichi Fujisawa ◽  
Yutaka Ohta
Keyword(s):  
Centrifugal Compressor ◽  
Vortical Structure ◽  
Leading Edge ◽  
Transition Process ◽  
Rotating Stall ◽  
Design Flow ◽  
Longitudinal Vortex ◽  
Velocity Measurements ◽  
Suction Surface ◽  
Vaned Diffuser

The transition process from a diffuser rotating stall to a stage stall in a centrifugal compressor with a vaned diffuser was investigated by experimental and numerical analyses. From the velocity measurements, it was found that the rotating stall existed on the shroud side of the diffuser passage in the off-design flow condition. The numerical results revealed the typical vortical structure of the diffuser stall. The diffuser stall cell was caused by the systematic vortical structure which consisted of the tornado-type vortex, the longitudinal vortex at the shroud/suction surface corner (i.e., leading edge vortex (LEV)), and the vortex in the throat area of the diffuser passages. Furthermore, the stage stall, which rotated within both the impeller and diffuser passages, occurred instead of the diffuser stall as the mass flow rate was decreased. According to the velocity measurements at the diffuser inlet, the diffuser stall which rotated on the shroud side was shifted to the hub side. Then, the diffuser stall moved into the impeller passages and formed the stage stall. Therefore, the stage stall was caused by the development of the diffuser stall, which transferred from the shroud side to the hub side in the vaneless space and expanded to the impeller passages.

Numerical Simulation and Control of Rotating Stall in a Transonic Centrifugal Compressor

2014 ◽  
Author(s):  
Taher Halawa ◽  
Mohamed Alqaradawi ◽  
Osama Badr ◽  
Mohamed S. Gadala
Keyword(s):  
Numerical Simulation ◽  
Radial Velocity ◽  
Centrifugal Compressor ◽  
Pressure Fluctuations ◽  
Rotating Stall ◽  
Tip Leakage Flow ◽  
Vaned Diffuser ◽  
Stall Inception ◽  
Key Factor ◽  
Stall Control

This study presents a numerical simulation of precursors and characteristics of rotating stall in a centrifugal compressor with vaned diffuser. The aim is to further understand the causes of stall inception, characteristics of stall process and to investigate reliable simulation of stall control methods and aid in their optimization. Initial numerical results show that the tip leakage flow and early separation in the impeller blades are causing weakness of radial velocity and deviation of fluid angle at impeller exit. Also, results show that the vaneless region between impeller and diffuser near shroud surface is the key factor of developing radial velocity deficiency into stall cells leading to pressure fluctuations on impeller blades. The present study confirms that injection of air at the shroud surface of the vaneless region has an effect on modifying fluid angle entering diffuser and on delaying of stall inception to occur at lower mass flow rates.

Effects of Diffuser Vane Geometries on Compressor Performance and Noise Characteristics in a Centrifugal Compressor

2013 ◽  
Author(s):  
Yohei Morita ◽  
Nobumichi Fujisawa ◽  
Takashi Goto ◽  
Yutaka Ohta
Keyword(s):  
Centrifugal Compressor ◽  
Noise Level ◽  
Leading Edge ◽  
Broadband Noise ◽  
Frequency Noise ◽  
Numerical Techniques ◽  
Vaned Diffuser ◽  
Noise Characteristics ◽  
Edge Vortex ◽  
Compressor Performance

The effects of the diffuser vane geometries on the compressor performance and noise characteristics of a centrifugal compressor equipped with vaned diffusers were investigated by experiments and numerical techniques. Because we were focusing attention on the geometries of the diffuser vane’s leading edge, diffuser vanes with various leading edge geometries were installed in a vaned diffuser. A tapered diffuser vane with the tapered portion near the leading edge of the diffuser’s hub-side could remarkably reduce both the discrete frequency noise level and broadband noise level. In particular, a hub-side tapered diffuser vane with a taper on only the hub-side could suppress the development of the leading edge vortex (LEV) near the shroud side of the diffuser vane and effectively enhanced the compressor performance.

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