Combustion Instabilities Damping System Development for Dry Low NOx Emissions Operability Enhancement of a Heavy-Duty Gas Turbine

Author(s):  
Matteo Cerutti ◽  
Nicola Giannini ◽  
Bruno Schuermans ◽  
Riccardo Brenci ◽  
Alessandro Marini ◽  
...  

Abstract This paper describes the development phases of a damping system for combustion instability reduction in an annular type combustor for heavy-duty gas turbine applications. As reported by the authors in a previous paper, the full scale annular test rig allowed for an extensive characterization of the combustor with realistic acoustic boundaries at engine-relevant conditions. Emissions and operability assessment over a wide range of load conditions was performed, allowing the evaluation of the response of the system near the thermo-acoustic instability onset. The instability is quantified by its acoustic growth rate. This quantity is a crucial input in the design process of dampers. A methodology has been used to extract these growth rates form measured pulsation data. Experimentally determined growth rates have been evaluated for different fuel flow rate split between the main and the pilot injections, providing input to dampers preliminary design. Given current combustor architecture constraints, a first attempt configuration has been proposed and performances evaluated in the full annular rig. Dampers have been equipped with dynamic sensors and thermocouples with the purpose of measuring the growth rate abatement and the consequent NOx emissions reduction. A dedicated numerical toolbox, in-house developed by GE Power, has been used for both dampers preliminary design and growth rate reduction evaluation. Fine tuning of dampers elements as well as design assumptions adjustments required additional experimental evaluations and design iterations. Encouraged by the successful test in the concept phase, an optimized design for engine implementation was defined, that featured a significant increased damper volume, involving combustor parts re-design. The optimized configuration was finally tested in full annular rig and results demonstrated an important enhancement of operability while maintaining NOx emissions below the target levels.

Author(s):  
Matteo Cerutti ◽  
Roberto Modi ◽  
Danielle Kalitan ◽  
Kapil K. Singh

As government regulations become increasingly strict with regards to combustion pollutant emissions, new gas turbine combustor designs must produce lower NOx while also maintaining acceptable combustor operability. The design and implementation of an efficient fuel/air premixer is paramount to achieving low emissions. Options for improving the design of a natural gas fired heavy-duty gas turbine partially premixed fuel nozzle have been considered in the current study. In particular, the study focused on fuel injection and pilot/main interaction at high pressure and high inlet temperature. NOx emissions results have been reported and analyzed for a baseline nozzle first. Available experience is shared in this paper in the form of a NOx correlative model, giving evidence of the consistency of current results with past campaigns. Subsequently, new fuel nozzle premixer designs have been investigated and compared, mainly in terms of NOx emissions performance. The operating range of investigation has been preliminarily checked by means of a flame stability assessment. Adequate margin to lean blow out and thermo-acoustic instabilities onset has been found while also maintaining acceptable CO emissions. NOx emission data were collected over a variety of fuel/air ratios and pilot/main splits for all the fuel nozzle configurations. Results clearly indicated the most effective design option in reducing NOx. In addition, the impact of each design modification has been quantified and the baseline correlative NOx emissions model calibrated to describe the new fuel nozzles behavior. Effect of inlet air pressure has been evaluated and included in the models, allowing the extensive use of less costly reduced pressure test campaigns hereafter. Although the observed effect of combustor pressure drop on NOx is not dominant for this particular fuel nozzle, sensitivity has been performed to consolidate gathered experience and to make the model able to evaluate even small design changes affecting pressure drop.


2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Shi Liu ◽  
Hong Yin ◽  
Yan Xiong ◽  
Xiaoqing Xiao

Heavy duty gas turbines are the core components in the integrated gasification combined cycle (IGCC) system. Different from the conventional fuel for gas turbine such as natural gas and light diesel, the combustible component acquired from the IGCC system is hydrogen-rich syngas fuel. It is important to modify the original gas turbine combustor or redesign a new combustor for syngas application since the fuel properties are featured with the wide range hydrogen and carbon monoxide mixture. First, one heavy duty gas turbine combustor which adopts natural gas and light diesel was selected as the original type. The redesign work mainly focused on the combustor head and nozzle arrangements. This paper investigated two feasible combustor arrangements for the syngas utilization including single nozzle and multiple nozzles. Numerical simulations are conducted to compare the flow field, temperature field, composition distributions, and overall performance of the two schemes. The obtained results show that the flow structure of the multiple nozzles scheme is better and the temperature distribution inside the combustor is more uniform, and the total pressure recovery is higher than the single nozzle scheme. Through the full scale test rig verification, the combustor redesign with multiple nozzles scheme is acceptable under middle and high pressure combustion test conditions. Besides, the numerical computations generally match with the experimental results.


Author(s):  
Serena Romano ◽  
Matteo Cerutti ◽  
Giovanni Riccio ◽  
Antonio Andreini ◽  
Christian Romano

Abstract Development of lean-premixed combustion technology with low emissions and stable operation in an increasingly wide range of operating conditions requires a deep understanding of the mechanisms that affect the combustion performance or even the operability of the entire gas turbine. Due to the relative wide range of natural gas composition supplies and the increased demand from Oil&Gas customers to burn unprocessed gas as well as LNG with notable higher hydrocarbons (C2+) content; the impact on gas turbine operability and combustion related aspects has been matter of several studies. In this paper, results of experimental test campaign of an annular combustor for heavy-duty gas turbine are presented with focus on the effect of fuel composition on both emissions and flame stability. Test campaign involved two different facilities, a full annular combustor rig and a full-scale prototype engine fed with different fuel mixtures of natural gas with small to moderate C2H6 content. Emissions trends and blowout for several operating conditions and burner configurations have been analyzed. Modifications to the burner geometry and fuel injection optimization have shown to be able to reach a good trade-off while keeping low NOx emissions in stable operating conditions for varying fuel composition.


Author(s):  
Matteo Cerutti ◽  
Nicola Giannini ◽  
Gianni Ceccherini ◽  
Roberto Meloni ◽  
Emanuele Matoni ◽  
...  

This paper describes the development phases of an annular type combustor for heavy-duty gas turbine applications. High cycle efficiency and low emissions are required over a wide range of load conditions, with the consequence of reducing margin to thermo-acoustic instability onset and lean blow-out. In addition, in lean premixed combustors, the increased fuel air mixing times required to keep emissions low, may lead to undesired ignition or flashback into the fuel burner ducts. All these aspects are matter of this work and focus is on fuel burner design modifications which allowed dry emissions reduction while maintaining a sufficiently wide safe operation window. A synergic effort has been put in place, involving experimental campaigns and CFD simulations, with the purpose of assessing design changes initially and doing screening. In the meanwhile, numerical practices have taken benefits form the experience growth. Results of past work on similar components has been leveraged too. Test campaign involved different scale facilities, from single burner through full annular combustor up to full scale prototype engine. The progressive reduction of viable option for combustor components design changes, due to high impact of such modifications during the gas turbine late development phases, forced designers to concentrate efforts onto fuel burner optimization, looking for efficient ways to implement modifications and assess their effectiveness of combustion system performances. Emissions trends, blow-out and flashback margin for several burner designs are reported. Numerical analysis results are also shown, which revealed to be well aligned with the experimental outcomes, allowing burner optimized solution to be identified. Finally, characterization with respect to fuel gas composition is shown as well as sensitivity to different operating conditions.


2019 ◽  
Vol 141 (11) ◽  
Author(s):  
Serena Romano ◽  
Matteo Cerutti ◽  
Giovanni Riccio ◽  
Antonio Andreini ◽  
Christian Romano

Abstract Development of lean-premixed combustion technology with low emissions and stable operation in an increasingly wide range of operating conditions requires a deep understanding of the mechanisms that affect the combustion performance or even the operability of the entire gas turbine. Due to the relative wide range of natural gas composition supplies and the increased demand from Oil&Gas customers to burn unprocessed gas as well as liquified natural gas (LNG) with notable higher hydrocarbons (C2+) content, the impact on gas turbine operability and combustion related aspects has been matter of several studies. In this paper, results of experimental test campaign of an annular combustor for heavy-duty gas turbine are presented with focus on the effect of fuel composition on both emissions and flame stability. Test campaign involved two different facilities, a full annular combustor rig and a full-scale prototype engine fed with different fuel mixtures of natural gas with small to moderate C2H6 content. Emission trends and blowout for several operating conditions and burner configurations have been analyzed. Modifications to the burner geometry and fuel injection optimization have shown to be able to reach a good tradeoff while keeping low NOx emissions in stable operating conditions for varying fuel composition.


2015 ◽  
Vol 81 ◽  
pp. 967-976 ◽  
Author(s):  
A. Andreini ◽  
M. Cerutti ◽  
B. Facchini ◽  
A. Innocenti

Author(s):  
Jean-Louis Meyer ◽  
Guy Grienche

The injection of steam into a gas turbine allows a reduction in nitrogen oxide (NOx) emissions and an increase in power and efficiency. In this way, and due especially to their lower investment costs, massive steam injection cycles could represent an interesting concept for intermediate-load power plants. When EDF and TURBOMECA jointly decided to carry out an experimental study of the consequences of steam injection into a gas turbine, two test phases were defined: firstly, a limited steam injection phase to assess the effect of steam on combustion, and secondly, a massive injection phase to assess the behavior and the performance capabilities of the machine. This second phase also aimed at identifying the critical points likely to appear when adapting a heavy-duty gas turbine to massive steam injection. This publication summarizes the main results of these two phases of tests.


2017 ◽  
Author(s):  
Andrew Detor ◽  
◽  
Richard DiDomizio ◽  
Don McAllister ◽  
Erica Sampson ◽  
...  

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