Nozzle Passage Endwall Effectiveness Values With Various Combustor Coolant Flow Rates: Part 2 — Endwall and Vicinity Surface Effectiveness Measurements

Author(s):  
Kedar P. Nawathe ◽  
Rui Zhu ◽  
Enci Lin ◽  
Yong W. Kim ◽  
Terrence W. Simon

Abstract Effective coolant schemes are required for providing cooling to the first stage stator vanes of gas turbines. To correctly predict coolant performance on the endwall and vane surfaces, these coolant schemes should also consider the effects of coolant streams introduced upstream in the combustor section of a gas turbine engine. This two-part paper presents measurements taken on a first-stage nozzle guide vane cascade that includes combustor coolant injection. The first part of this paper explains how coolant transport and coolant-mainstream interaction in the vane passage is affected by changing the combustor coolant and endwall film coolant flow rates. This paper explains how those flows affect the coolant effectiveness on the endwall. Part one showed that a significant amount of coolant injected upstream of the endwall is present along the pressure surface of the vanes as well as over the endwall. Part two shows effectiveness measurement results taken in this study on the endwall and pressure and suction surfaces of the vanes. Sustained endwall coolant effectiveness is observed along the whole passage for all cases. It is uniform in the pitch-wise direction. Combustor coolant flow significantly affects cooling performance even near the trailing edge. The modified flow field results in the pressure surface being cooled more effectively than the suction surface. While the effectiveness distribution on the pressure surface varies with combustor and film coolant flow rates, the suction surface remains largely unchanged.

2021 ◽  
Vol 143 (4) ◽  
Author(s):  
Kedar P. Nawathe ◽  
Rui Zhu ◽  
Enci Lin ◽  
Yong W. Kim ◽  
Terrence W. Simon

Abstract Effective coolant schemes are required for providing cooling to the first-stage stator vanes of gas turbines. To correctly predict coolant performance on the endwall and vane surfaces, these coolant schemes should also consider the effects of coolant streams introduced upstream in the combustor section of a gas turbine engine. This two-part paper presents measurements taken on a first-stage nozzle guide vane cascade that includes combustor coolant injection. The first part of this paper explains how coolant transport and coolant-mainstream interaction in the vane passage is affected by changing the combustor coolant and endwall film coolant flowrates. This paper explains how those flows affect the coolant effectiveness on the endwall and vane surfaces. Part one showed that a significant amount of coolant injected upstream of the endwall is present along the pressure surface of the vanes as well as over the endwall. Part two shows effectiveness measurement results taken in this study on the endwall and pressure and suction surfaces of the vanes. Sustained endwall coolant effectiveness is observed along the whole passage for all cases. It is uniform in the pitch-wise direction. Combustor coolant flow significantly affects cooling performance even near the trailing edge. The modified flowfield results in the pressure surface being cooled more effectively than the suction surface. While the effectiveness distribution on the pressure surface varies with combustor and film coolant flowrates, the distribution along the suction surface remains largely unchanged.


Author(s):  
J. Yan ◽  
D. G. Gregory-Smith ◽  
P. J. Walker

A linear cascade of HP steam turbine nozzle guide vanes was designed and built in order to study the effect of a non-axisymmetric profile for the endwall. The profile was designed by using CFD for the purpose of reducing the secondary flow. The method was to use convex curvature near the pressure surface to reduce the static pressure and concave curvature near the suction surface to increase it. Thus the cross passage pressure gradient which drives the secondary flow would be reduced. Detailed investigations of the flow field with a flat end-wall and the profiled end-wall were conducted. The effect of the profiled end-wall on the secondary flow development was determined and also compared with the CFD design predictions. It was found that the secondary loss and secondary kinetic energy were both reduced by about 20% with the shaped endwall, and a more uniform exit flow was also achieved.


1986 ◽  
Vol 108 (2) ◽  
pp. 261-268 ◽  
Author(s):  
N. C. Baines ◽  
M. L. G. Oldfield ◽  
J. P. Simons ◽  
J. M. Wright

A series of high-pressure turbine nozzle guide vanes has been designed for progressively increasing blade loading and reduction in blade solidity without additional loss penalty. Early members of the series achieved this by changes to the suction surface contour, but for the latest design the pressure surface contour was extensively modified to reduce the velocities on this surface substantially. Cascade testing revealed that this vane had a higher loss than its predecessor, and this appears to be largely due to a long region of boundary layer growth on the suction surface and possibly also an unsteady separation. These tests demonstrated the value of a flattened pitot tube held against the blade surface in determining the boundary layer state. By using a pitot probe of only modest frequency response (of order 100 Hz) it was possible to observe significant qualitative differences in the raw signals from laminar, transitional and turbulent boundary layers, which have previously been observed only with much higher frequency instruments. The test results include a comparison of boundary layer measurements on the same cascade test section in two different high-speed wind tunnels. This comparison suggests that freestream turbulence can have a large effect on boundary layer development and growth.


Author(s):  
N. C. Baines ◽  
M. L. G. Oldfield ◽  
J. P. Simons ◽  
J. M. Wright

A series of high pressure turbine nozzle guide vanes has been designed for progressively increasing blade loading and reduction in blade solidity without additional loss penalty. Early members of the series achieved this by changes to the suction surface contour, but for the latest design the pressure surface contour was extensively modified to reduce the velocities on this surface substantially. Cascade testing revealed that this vane had a higher loss than its predecessor, and this appears to be largely due to a long region of boundary layer growth on the suction surface and possibly also an unsteady separation. These tests demonstrated the value of a flattened pitot tube held against the blade surface in determining the boundary layer state. By using a pitot probe of only modest frequency response (of order 100 Hz) it was possible to observe significant qualitiative differences in the raw signals from laminar, transitional and turbulent boundary layers, which have previously been observed only with much higher frequency instruments. The test results include a comparison of boundary layer measurements on the same cascade test section in two different high-speed wind tunnels. This comparison suggests that freestream turbulence can have a large effect on boundary layer development and growth.


Author(s):  
Sridharan Ramesh ◽  
Christopher LeBlanc ◽  
Diganta Narzary ◽  
Srinath Ekkad ◽  
Mary Anne Alvin

Film cooling performance of the antivortex (AV) hole has been well documented for a flat plate. The goal of this study is to evaluate the same over an airfoil at three different locations: leading edge suction and pressure surface and midchord suction surface. The airfoil is a scaled up first stage vane from GE E3 engine and is mounted on a low-speed linear cascade wind tunnel. Steady-state infrared (IR) technique was employed to measure the adiabatic film cooling effectiveness. The study has been divided into two parts: the initial part focuses on the performance of the antivortex tripod hole compared to the cylindrical (CY) hole on the leading edge. Effects of blowing ratio (BR) and density ratio (DR) on the performance of cooling holes are studied here. Results show that the tripod hole clearly provides higher film cooling effectiveness than the baseline cylindrical hole case with overall reduced coolant usage on the both pressure and suction sides of the airfoil. The second part of the study focuses on evaluating the performance on the midchord suction surface. While the hole designs studied in the first part were retained as baseline cases, two additional geometries were also tested. These include cylindrical and tripod holes with shaped (SH) exits. Film cooling effectiveness was found at four different blowing ratios. Results show that the tripod holes with and without shaped exits provide much higher film effectiveness than cylindrical and slightly higher effectiveness than shaped exit holes using 50% lesser cooling air while operating at the same blowing ratios. Effectiveness values up to 0.2–0.25 are seen 40-hole diameters downstream for the tripod hole configurations, thus providing cooling in the important trailing edge portion of the airfoil.


2000 ◽  
Vol 6 (6) ◽  
pp. 417-431 ◽  
Author(s):  
Steven B. Ainley ◽  
Ronald D. Flack

The flow field in the stator of a clear torque converter was studied using laser velocimetry. Five planes in the stator were studied at a speed ratio of 0.800 and three planes were studied at a speed ratio of 0.065. Data complements previously available pump and turbine data. Flow in the stator inlet plane is highly non-uniform due to the complicated flow exiting the turbine. At the 0.800 speed ratio, separation regions are located in the 1/4 and mid-planes in the corepressure corner region. In the 3/4 and exit planes, separation regions are located in the shellsuction corner. In the inlet plane a region of high velocities is located along the shell near the pressure side for a speed ratio of 0.800. The high velocity region migrated to the shell-suction corner and suction side in the 1/4 and mid-planes. The overall velocity field for the speed ratio of 0.065 changes significantly from the inlet plane to the mid-plane. The velocity magnitude generally decreases from the suction to the pressure side of the inlet plane and the general direction of the tangential velocity is from pressure-to-suction surface. At the speed ratio of 0.065 a strong secondary flow in the inlet from suction surface to pressure surface was seen. However, at the high speed ratio a moderate secondary flow in the inlet from pressure surface to suction surface was observed. Mass flow rates at the different planes are within the experimental uncertainty and also within the uncertainty of pump and turbine mass flow rates. The flow in the stator inlet plane are significantly influenced by the turbine relative blade position. The turbine influence on the mid-plane data is significantly less than on the inlet plane data. The influence of the pump blade position on the stator exit plane is small.


Author(s):  
Andrea Giusti ◽  
Luca Magri ◽  
Marco Zedda

Indirect noise generated by the acceleration of combustion inhomogeneities is an important aspect in the design of aeroengines because of its impact on the overall noise emitted by an aircraft and the possible contribution to combustion instabilities. In this study, a realistic rich-quench-lean combustor is numerically investigated, with the objective of quantitatively analyzing the formation and evolution of flow inhomogeneities and determine the level of indirect combustion noise in the nozzle guide vane (NGV). Both entropy and compositional noise are calculated in this work. A high-fidelity numerical simulation of the combustion chamber, based on the Large-Eddy Simulation (LES) approach with the Conditional Moment Closure (CMC) combustion model, is performed. The contributions of the different air streams to the formation of flow inhomogeneities are pinned down and separated with seven dedicated passive scalars. LES-CMC results are then used to determine the acoustic sources to feed an NGV aeroacoustic model, which outputs the noise generated by entropy and compositional inhomogeneities. Results show that non-negligible fluctuations of temperature and composition reach the combustor’s exit. Combustion inhomogeneities originate both from finite-rate chemistry effects and incomplete mixing. In particular, the role of mixing with dilution and liner air flows on the level of combustion inhomogeneities at the combustor’s exit is highlighted. The species that most contribute to indirect noise are identified and the transfer functions of a realistic NGV are computed. The noise level indicates that indirect noise generated by temperature fluctuations is larger that the indirect noise generated by compositional inhomogeneities, although the latter is not negligible and is expected to become louder in supersonic nozzles. It is also shown that relatively small fluctuations of the local flame structure can lead to significant variations of the nozzle transfer function, whose gain increases with the Mach number. This highlights the necessity of an on-line solution of the local flame structure, which is performed in this paper by CMC, for an accurate prediction of the level of compositional noise. This study opens new possibilities for the identification, separation and calculation of the sources of indirect combustion noise in realistic aeronautical gas turbines.


2021 ◽  
Author(s):  
Mahmood Alqefl ◽  
Kedar Nawathe ◽  
Pingting Chen ◽  
Rui Zhu ◽  
Yong Kim ◽  
...  

2002 ◽  
Vol 124 (3) ◽  
pp. 508-516 ◽  
Author(s):  
M. D. Barringer ◽  
O. T. Richard ◽  
J. P. Walter ◽  
S. M. Stitzel ◽  
K. A. Thole

The flow field exiting the combustor in a gas turbine engine is quite complex considering the presence of large dilution jets and complicated cooling schemes for the combustor liner. For the most part, however, there has been a disconnect between the combustor and turbine when simulating the flow field that enters the nozzle guide vanes. To determine the effects of a representative combustor flow field on the nozzle guide vane, a large-scale wind tunnel section has been developed to simulate the flow conditions of a prototypical combustor. This paper presents experimental results of a combustor simulation with no downstream turbine section as a baseline for comparison to the case with a turbine vane. Results indicate that the dilution jets generate turbulence levels of 15–18% at the exit of the combustor with a length scale that closely matches that of the dilution hole diameter. The total pressure exiting the combustor in the near-wall region neither resembles a turbulent boundary layer nor is it completely uniform putting both of these commonly made assumptions into question.


Author(s):  
Mohammad A. Hossain ◽  
Ali Ameri ◽  
James W. Gregory ◽  
Jeffrey P. Bons

Abstract Experimental and numerical investigations were conducted to study the effects of high blowing ratios and high freestream turbulence on sweeping jet film cooling. Experiments were conducted on a nozzle guide vane suction surface in a low-speed linear cascade. Experiments were performed at blowing ratios of 0.5–3.5 and freestream turbulence of 0.6% and 14.3%. Infrared thermography was used to estimate the adiabatic cooling effectiveness. Thermal field and boundary layer measurement were conducted at a cross-plane (x/D = 12) downstream of the hole exit. Results were compared with a baseline 777-shaped hole and showed that sweeping jet hole has a better cooling performance at high blowing ratios. The Thermal field data revealed that the coolant separates from the surface at high blowing ratios for the 777-shaped hole while the coolant remains attached for the sweeping jet hole. Boundary layer measurement further confirmed that due to the sweeping action of the jet, the jet momentum of the sweeping jet hole is much lower than that of a 777-shaped hole. Thus the coolant remains closer to the wall even at high blowing ratios. Large Eddy Simulations (LES) were performed for both sweeping jet and the 777-shaped hole to evaluate the interaction between the coolant and the freestream at the near hole regions. Results showed that 777-shaped hole has a strong jetting action at high blowing ratio that originates inside the hole breakout edges thus causing the jet to blow off from the surface. In contrast, the sweeping jet hole does not show this behavior due to its internal geometry and the sweeping action of the jet.


Sign in / Sign up

Export Citation Format

Share Document