Study on Conjugate Thermal Performance of a Steam-Cooled Ribbed Channel with Thick Metallic Walls

2021 ◽  
Author(s):  
Lei Xi ◽  
Liang Xu ◽  
Jianmin Gao ◽  
Zhen Zhao

Abstract In this work, a conjugate heat transfer model was established to numerically investigate the conjugate thermal performance of a steam-cooled ribbed channel with thick metallic walls. By employing the software of ANSYS CFX, the flow field in the channel and the temperature field in the solid channel were calculated. The flow behavior, heat transfer performance and temperature gradient distributions of ribbed channels with wall thickness (δ) of 1–5 mm, rib height-to-hydraulic diameter (e/D) of 0.047–0.188, rib pitch-to-height ratio (P/e) of 5–15 and rib angle-of-attack (α) of 30°–90° were compared and analyzed. The optimum structure parameters of thick-wall ribbed channel with higher heat transfer performance and lower maximum temperature gradient were obtained. The results show that the SST k-ω turbulence model is more suitable for the conjugate heat transfer problem of steam in the thick-wall ribbed channels. The friction factor reduces gradually with the increase of Re, increases greatly with the increase of e/D and α, and first increases then decreases with the increase of P/e. The average Nusselt number increases up to 8.81 times, while the maximum temperature gradient decreases about 45.35% when Reynolds number varies from 10,000 to 70,000. The rib angle of about 45°–60°, e/D of 0.188, and P/e of 10 are suitable to obtain the optimum thermal performance of steam flow in the ribbed channel. The influence of δ on the flow and heat transfer characteristics is non-significant.

2021 ◽  
Vol 3 (6) ◽  
Author(s):  
Naveen Janjanam ◽  
Rajesh Nimmagadda ◽  
Lazarus Godson Asirvatham ◽  
R. Harish ◽  
Somchai Wongwises

AbstractTwo-dimensional conjugate heat transfer performance of stepped lid-driven cavity was numerically investigated in the present study under forced and mixed convection in laminar regime. Pure water and Aluminium oxide (Al2O3)/water nanofluid with three different nanoparticle volume concentrations were considered. All the numerical simulations were performed in ANSYS FLUENT using homogeneous heat transfer model for Reynolds number, Re = 100 to 500 and Grashof number, Gr = 5000, 13,000 and 20,000. Effective thermal conductivity of the Al2O3/water nanofluid was evaluated by considering the Brownian motion of nanoparticles which results in 20.56% higher value for 3 vol.% Al2O3/water nanofluid in comparison with the lowest thermal conductivity value obtained in the present study. A solid region made up of silicon is present underneath the fluid region of the cavity in three geometrical configurations (forward step, backward step and no step) which results in conjugate heat transfer. For higher Re values (Re = 500), no much difference in the average Nusselt number (Nuavg) is observed between forced and mixed convection. Whereas, for Re = 100 and Gr = 20,000, Nuavg value of mixed convection is 24% higher than that of forced convection. Out of all the three configurations, at Re = 100, forward step with mixed convection results in higher heat transfer performance as the obtained interface temperature is lower than all other cases. Moreover, at Re = 500, 3 vol.% Al2O3/water nanofluid enhances the heat transfer performance by 23.63% in comparison with pure water for mixed convection with Gr = 20,000 in forward step.


Author(s):  
Rajesh Nimmagadda ◽  
Durga Prakash Matta ◽  
Rony Reuven ◽  
Lazarus Godson Asirvatham ◽  
Somchai Wongwises ◽  
...  

Abstract A 2D numerical investigation has been carried out to obtain the heat transfer performance of hybrid (Al2O3 + Ag) nanofluid in a lid driven cavity over solid block under the influence of uniform as well as non-uniform magnetic field. The geometrical domain consists of a cavity containing nanofluid that is driven by means of lid moving in one direction. This circulating nanofluid will extract enormous amount of heat from the solid block underneath the cavity resulting in conjugate heat transfer. A homogenous solver based on the finite volume method with conjugate heat transfer was developed and adopted in the existing study. The heat efficient hybrid nanofluid (HyNF) pair (2.4 vol.% Ag + 0.6 vol.% Al2O3) obtained by Nimmagadda and Venkatasubbaiah [1] is used in the present investigation. Moreover, efficient non-uniform sinusoidal magnetic field identified by Nimmagadda et al. [2] is also implemented and compared with uniform magnetic field. Furthermore, the magnetic field is applied over the geometrical domain along the two axial directions separately and the effective heat transfer performance is obtained. The significant impact of extensive parameters like Reynolds number, nanoparticle type, nanoparticle concentration, magnetic field type, magnetic field location and the strength of the magnetic field on heat transfer performance are systematically analyzed and presented.


2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Chen-Zhao Fu ◽  
Wen-Rong Si ◽  
Duo Yang ◽  
Jian Yang

Trench laying cables are often used at inlet and outlet regions of a power distribution cabinet. In order to improve the heat transfer performance and extend service life of a trench laying cable, the heat transfer and cable ampacity of the trench laying cable with a ceramic plate were numerically studied in the present paper and the results were compared with those of a traditional trench laying cable. The variations of conductor loss and eddy current loss of different loop cables were discussed in the trench with a ceramic plate, and the effects of ceramic plate parameters on heat transfer performance of the trench laying cable were optimized using the Taguchi method. It is found that for the trench with ceramic plates, although the ceramic plate restrains the natural convection in the trench, the total heat transfer for natural convection and thermal radiation are enhanced for the cables and the cable ampacity can be improved. The difference of electromagnetic loss between the upper- and lower-layer cables in the trench with ceramic plate is quite small. When the cable core current (I) increases from 700 A to 1100 A, the maximum difference of averaged electromagnetic loss between the upper- and lower-layer cables is 1.22%. With the Taguchi method, an optimum parameter combination is obtained. When the length, thickness, and surface emissivity of the ceramic plate are equal to 0.48 m, 0.0734 m, and 0.8, respectively, at I = 900 A, the cable maximum temperature in the trench is the lowest.


Author(s):  
Md. Islam ◽  
A. Nurizki ◽  
A. Kareem ◽  
A. Baba

Various technologies have been developed to enhance the heat transfer. Vortex generator (VG) is one of the passive techniques which can change the flow behavior and ultimately enhances the heat transfer performance. Delta winglet (DW) vortex generator can create longitudinal and horseshoe vortices which do not decay until further downstream and consequently increase heat transfer coefficient with comparatively lower pressure drop. With this vortex generator, it is expected to have higher Nusselt number with some increase of friction factor. Therefore, this study is to study the effect of pitch ratio (PR) and attack angle (B) of DW vortex generator to increase the thermal performance of heat exchanger. Four delta winglets are attached into a ring. Those rings attached with VGs will be used to investigate the influence of different parameters to heat transfer performance. In this study VGs were placed inside a circular copper tube and the heating coil was wrapped up around the outer surface of the copper tube to generate a constant heat flux condition. The experimental setup consists of a blower, orifice meter, flow straightener, calm/flow developing section and test section. The results show the friction factor, Nusselt number, and Thermal Performance Enhancement. It increases the thermal performance due to the formation of longitudinal vortex inside the circular tube. Pitch ratio and attack angle seem to have significant impact on the flow and heat transfer. The Pitch ratio of 1.6 have the highest impact on both (f/f0) and (Nu/Nuo) followed by attack angle. Smoke flow visualization technique was used to study flow behavior and flow structures.


2017 ◽  
Vol 69 (5) ◽  
pp. 673-677
Author(s):  
Ankit Kotia ◽  
Subrata Kumar Ghosh

Purpose The present work aims to numerically investigate the natural convective heat transfer performance of aluminium oxide (Al2O3)-gear oil nanolubricant used in heavy earth moving machinery (HEMM). Design/methodology/approach Viscosity, density and thermal conductivity of nanolubricants have been experimentally determined. The numerical simulation has been performed by using computational fluid dynamics (CFD) for a cylinder cavity which resembles shape of automatic transmission system of HEMM. The left wall temperature has been maintained at 293 to 313 K, and right wall is at a constant temperature of 283 K. Due to absence of any experimental study on natural convective heat transfer performance of Al2O3-gear oil nanolubricant, initially CFD model has been tested for accuracy by comparing experimental, and CFD results for Al2O3-water nanofluid has been available in open literature. Findings It has been observed that Nusselt number increases with increase in Rayleigh number, but it decreases with increasing particle volume fraction. The gear oil-based nanolubricant is expected to have the better thermal performance in HEMM at higher temperature. Practical implications The numerical analysis will help to predict the thermal performance of nanolubricant. The outcome may help the designers, researchers and manufacturers of HEMM. Originality/value Most of the previous studies have been limited with base fluid as water, ethylene glycol, etc. in the field of nanofluid. CFD study for thermal performance of Al2O3-gear oil nanolubricant is essential before the experimental work. This work is the preliminary stage of application of, nanolubricant for heat transfer.


2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Chien-Shing Lee ◽  
Tom I-P. Shih ◽  
Kenneth Mark Bryden

The heat transfer coefficient (HTC) is often averaged spatially when designing heat exchangers. Since the HTC could vary appreciably about a heat transfer enhancement feature such as a pin fin or a rib, it is of interest to understand the effects of averaging the HTC on design. This computational study examines those effects via a unit problem—a flat plate of thickness H and length L, where L represents the distance between pin-fins or ribs. This flat plate is heated on one side, and cooled on the other. Variable HTC is imposed on the cooled side—a higher HTC (hH) over LH and a lower HTC (hL) over LL = L − LH. For this unit problem, the following parameters were studied: abrupt versus gradual transition between hH and hL, hH/hL, LH/L, and H/L. Results obtained show that if the averaged HTC is used, then the maximum temperature in the plate and the maximum temperature gradient in the plate can be severely underpredicted. The maximum temperature and the maximum temperature gradient can be underpredicted by as much as 36.3% and 542%, respectively, if the Biot number is less than 0.1 and as much as 13.0% and 570% if the Biot number is between 0.25 and 0.4. A reduced-order model was developed to estimate the underpredicted maximum temperature.


Author(s):  
Chao Ma ◽  
Bing Ge

The heat transfer performance of steam and air flow in a rough rectangular channel with different inverted V-shaped ribs was investigated by infrared thermal imaging technology. Under the conditions that the Reynolds number is in the range of 4000–15,000, the effects of the rib angle on the heat transfer enhancement of the two coolants were obtained. The rib pitch ratio of the flow channel is 10, the ratio of the rib height to the channel hydraulic diameter is 0.078, and the inverted V-shaped rib angle varies from 45° to 90°. The results show that in the inverted V-shaped ribbed channel, the Nu number on both sides of the channel is greatly increased, while the Nu number in the middle of the channel is lower. The local Nu distribution on the surface of the ribbed channel is highly related to the shape of the rib. For different medium cooling, the value and unevenness of the heat transfer coefficient are different, but the shape of the high and low heat transfer coefficient distribution is hardly affected. The heat transfer of both coolants increases as the rib angle decreases from 90° to 45°. Compared with air flow, steam flow cooling shows higher convective heat transfer enhancement. For rib angles of 45°, 60°, 75°, and 90°, under the operating condition of the Reynolds number = 12,000, the area-averaged Nusselt numbers of the steam flow is 23.6%, 27.4% and 13.9% higher than that of the air flow, respectively. Based on the experimental heat transfer data, the correlation in terms of the Reynolds number and the rib angle was developed, which is used to estimate the Nu number for steam and air cooling in the inverted V-shaped rib-roughness channels.


Author(s):  
J. Lee ◽  
T. Nomura ◽  
E. M. Dede

This paper introduces topology design optimization for a magnetically controlled convective heat transfer cooling system. It is well known that a stationary magnetic field subjected to a temperature gradient generates fluid motion in a magnetic fluid (e.g. ferrofluid). This physical phenomenon may be exploited to drive convective motion in the cooling system to maximize the heat transfer performance. Here, the magnetic field source layout of the system is designed to enhance the heat transfer performance. More specifically, the distribution and magnetization direction of the permanent magnet (PM) field source is optimized to minimize the maximum temperature of a closed loop heat transfer system. The design optimization is performed using a gradient-based topology optimization method with a fully coupled non-linear analysis for magnetic-thermal-fluid systems. Interestingly, magnet designs similar to Halbach arrays are obtained as the optimal PM layout. The magnetic field distribution generated by the designed layout affects the body force that the fluid is subjected to and results in unique fluid flow patterns for maximum cooling performance of the system. Thus, this paper will provide an explanation of the design optimization procedure and provide the design result.


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