Noise Reduction Analysis of Electronic Device Cooling Fan With Duct and Its Application Under Variable Working Conditions

2021 ◽  
Author(s):  
Zonghan Sun ◽  
Jie Tian ◽  
Grzegorz Liśkiewicz ◽  
Zhaohui Du ◽  
Hua Ouyang

Abstract A noise reduction method for axial flow fans using a short inlet duct is proposed. The pattern of noise reduction imposed by the short inlet duct on the axial flow cooling fan under variable working conditions was experimentally and numerically examined. A 2-cm inlet duct was found to reduce tonal noise. As the tip Mach number of the fan increased from 0.049 to 0.156, the reduction in the total average sound pressure level at 1 m from the fan increased from 0.8 dB(A) to 4.3 dB(A), and further achieved 4.8 dB(A) when a 1-cm inlet duct was used. The steady computational fluid dynamics (CFD) showed that the inlet duct has little effect on the aerodynamic performance of the fan. The results of the full passage unsteady calculation at the maximum flow rate showed that the duct has a significant influence on the suction vortexes caused by the inlet flow non-uniformity. The suction vortexes move upstream to weaken the interaction with the rotor blades, which significantly reduces the pulsating pressure on the blades. The sound pressure level (SPL) at the blade passing frequency (BPF) contributed by the thrust force was calculated to reduce by 36 dB at a 135° observer angle, reflecting the rectification effect of the duct on the non-uniform inlet flow and the improvement in characteristics of the noise source. The proper orthogonal decomposition (POD) of the static pressure field on the blades verified that the main spatial mode is more uniformly distributed due to the duct, and energy owing to the rotor-inlet interaction decreases. A speed regulation strategy for the cooling fan with short inlet duct is proposed, which provides guidance for the application of this noise reduction method.

Author(s):  
Zonghan Sun ◽  
Jie Tian ◽  
Grzegorz Liskiewicz ◽  
Zhaohui Du ◽  
Hua Ouyang

Abstract A noise reduction method for axial flow fans using a short inlet duct is proposed. The pattern of noise reduction imposed by the short inlet duct on the axial flow cooling fan under variable working conditions was experimentally and numerically examined. A 2-cm inlet duct was found to reduce tonal noise. As the tip Mach number of the fan increased from 0.049 to 0.156, the reduction in the total average sound pressure level at 1 m from the fan increased from 0.8 dB(A) to 4.3 dB(A), and further achieved 4.8 dB(A) when a 1-cm inlet duct was used. The steady CFD showed that the inlet duct has little effect on the aerodynamic performance of the fan. The results of the unsteady calculation showed that the suction vortexes move upstream to weaken the interaction with the rotor blades, which significantly reduces the pulsating pressure on the blades. The SPL at the BPF contributed by the thrust force was calculated to reduce by 36 dB at a 135° observer angle, reflecting the rectification effect of the duct on the non-uniform inlet flow. The POD of the static pressure field on the blades verified that the main spatial mode is more uniformly distributed due to the duct, and energy owing to the rotor-inlet interaction decreases. A speed regulation strategy for the cooling fan with short inlet duct is proposed, which provides guidance for the application of this noise reduction method.


Author(s):  
S. S. Borges ◽  
R. Barbieri ◽  
P. S. B. Zdanski

The objective of this work is to present, by means of experimental, analytical and numerical techniques that sound pressure level generated by radial-bladed centrifugal fans of electric motor cooling systems may be expressed by a logarithmical ratio of the peripheral velocity of rotor, volumetric flow and efficiency of the fan. The proposed methodology proved to be efficient and simple in the prediction of generated noise by radial-bladed centrifugal fans of TEFC motors with accuracy of ± 3 dB. In addition, the acoustic resonance mode of the fan cavity were determined by means of numerical simulations, which its results were validated through experiments using waterfall spectrum.


2021 ◽  
Vol 263 (6) ◽  
pp. 236-256
Author(s):  
Peixun Yu ◽  
Junqiang Bai ◽  
Xiao Han

A multidisciplinary optimization design to simultaneously enhance the aeroacoustic and aerodynamic performance of an cooling fan is performed. The flow analysis of the cooling fan is conducted by solving three dimensional steady-state RANS equations with shear-stress transport turbulence model. Based on the results of the steady flow, aeroacoustic analysis is performed by using the Hanson and Brooks model. A multi-objective optimization is performed to simultaneously improve the efficiency and reduce the sound pressure level through an improved non-dominated sorting gentic algorithm. A Kriging surrogate model is used to approximate the function value while reducing computational cost. Series of optimum designs on the pareto front yielded increases in efficiency and decreases in the sound pressure level compared to the reference design. Through numerical analysis and experimental test, the aerodynamic efficiency is increased by 5% and the total sound pressure level is reduced by 4dB without loss of air volume for the selected optimized cooling fan. The thining of rotor boundary layer and inward load shift are the main factors to improve aerodynamic efficiency and reduce noise of the cooling fan.


2020 ◽  
Author(s):  
Bo Li ◽  
Yujing Wu ◽  
Dange Guo ◽  
Dan Luo ◽  
Diangui HUANG

Abstract This paper imitates the raised structure of the leading edge of the humpback whale fin limbs, designed six bionic blades. The aerodynamic analysis show that: the wave leading edge blade can improve the total pressure efficiency of the axial flow fan, and under off-design conditions, the aerodynamic performance of bionic fan is better than that of prototype fan. The noise analysis shows that: under the condition of constant wave number, increasing wave amplitude can reduce the overall sound pressure level at the monitoring point, in the middle and high frequency range, the sound pressure level of the bionic fan at the monitoring point is significantly lower than that of the prototype fan, and the noise reduction effect increases with the increase of wave amplitude; under the condition of constant wave amplitude, increasing the wave number can reduce the fan noise. At a certain wave number and amplitude, the overall sound pressure level of the bionic fan at the monitoring point is at most 2.91 dB lower than that of the prototype fan. In this paper, the noise reduction effect of increasing wave number is more obvious than that of increasing wave amplitude.


Author(s):  
Li Zhang ◽  
Yingzi Jin ◽  
Yi Zhao ◽  
Pin Liu

To explore the effect of blade numbers on aerodynamic performance and noise of small axial flow fan, the steady flow field and the unsteady flow field of fan models with 6 different blade numbers (such as 5, 7, 9, 11, 13, 15) are numerically calculated. Then the internal flow distribution, static characteristic and aerodynamic noise are analyzed among six different fan models. The analysis results show: (1)Total pressure and efficiency generally maintain the trend of first increasing and then decreasing with increasing blade numbers, and it is the maximum when fan blade number is 11. The flow rate coupled with the maximum efficiency has never changed with increasing the blade numbers. (2)With increasing blade numbers, overall sound pressure level of the aerodynamic noise is gradually decreasing near the outlet of fan tip, while it is first decreasing and then increasing before decreasing again at 1 meter away from the central axis of the impeller along the outlet. When fan blade number is 11, overall sound pressure level of the aerodynamic noise is the greatest. Furthermore, the aerodynamic performance tests of fan models with 6 different blade numbers are carried out, the results of between the tests and the numerical calculations are roughly consistent. The research results will provide the proof of the parameter optimization and the structure design for high performance and low noise small axial fans.


2013 ◽  
Vol 584 ◽  
pp. 131-136 ◽  
Author(s):  
Yuan Wen Wang ◽  
Da Wei Dong ◽  
Xiao Xie ◽  
Bing Yan ◽  
Yu Hua Sun

In order to optimize the rotation noise spectrum of vehicle alternator cooling fan, a Vector Composition Method was proposed. Based on this method, the relative sound pressure level (RSPL) variations were calculated, which were then used as parameters in the optimization of spectral structure. In this article, the sound pressure level (SPL) variations of the 12thand 18thorder (of rotation frequency) who had the most prominent fan rotation noises were set as optimization targets, the blade distribution angles were optimized to ameliorate the spectral structure and the distribution of spectral energy. Calculations showed that, the RSPL in orders 12 and 18 were decreased by 9.3dBA and 10.5dBA respectively, comparing with experiment results, the errors were 3.9% and 4.11% respectively. Results suggested that the rotation noise of target orders had been significantly diminished, so the objective of optimizing spectral structure was reached. This method has a guiding significance to the design of blade distribution angles.


1982 ◽  
Vol 104 (3) ◽  
pp. 633-641 ◽  
Author(s):  
H. E. Gallus ◽  
H. Grollius ◽  
J. Lambertz

In axial-flow turbomachines considerable dynamic blade loads and noise production occur as a result of the unsteady blade row interaction between rotor and stator blades. This paper presents results of midspan measurements of the dynamic pressure distribution on the stator blade surface (fixed number of blades) for various rotor-blade numbers and various axial clearances between rotor and stator. For this purpose, one stator blade had been provided with eleven semiconductor pressure transducers in the midspan section. Simultaneously, the sound pressure level was measured at two axial distances downstream of the stator by four condensator microphones distributed along the circumference in each of the two sections and mounted flush with the wall surface. The wake-flow distribution downstream of the rotor could be obtained by a rotating three-hole pressure probe. The results of the corresponding dynamic pressure-measurements and noise measurements are discussed and compared with results from theory.


2011 ◽  
Vol 199-200 ◽  
pp. 796-800
Author(s):  
Li Zhang ◽  
Ying Zi Jin

To more fully explore the effect of blade numbers on aerodynamic performance and noise of small axial flow fan, some solutions are adopted to obtain the parameters’ distribution of the flow field.Firstly, the standard k-ε turbulence model is used to calculate the steady flow field of six different fan blades(such as 5,7,9,11,13,15) , and the SIMPLE algorithm is applied to couple vecolity and pressure. Secondly, the large eddy simulation in conjunction with the FH-W noise model are used to compute the unsteady flow field and noise. Finally, the experimental results verify that the calculation methods of steady flow field and unsteady flow field are correct. The conclusions show: (1)Total pressure and efficiency generally maintain the trend of firstly increasing and then decreasing with increasing the blade numbers, and it is the greatest when fan blade number is 11. The flow rate coupled with the maximum efficiency has never changed with increasing the blade numbers. (2)With the increasing blades, overall sound pressure level of the aerodynamic noise is gradually decreasing near the outlet of fan tip, while it is firstly decreasing and then increasing before decreasing again 1 meter away from the central axis of the impeller along the outlet. When fan blade number is 11, overall sound pressure level of the aerodynamic noise is the greatest.


Author(s):  
T. Ishii ◽  
H. Oinuma ◽  
K. Nagai ◽  
N. Tanaka ◽  
Y. Oba ◽  
...  

This paper describes an experimental study on a notched nozzle for jet noise reduction. The notch, a tiny tetrahedral dent formed at the edge of a nozzle, is expected to enhance mixing within a limited region downstream of the nozzle. The enhanced mixing leads to the suppression of broadband peak components of jet noise with little effect on the engine performance. To investigate the noise reduction performances of a six-notch nozzle, a series of experiments have been performed at an outdoor test site. Tests on the engine include acoustic measurement in the far field to evaluate the noise reduction level with and without the notched nozzle, and pressure measurement near the jet plume to obtain information on noise sources. The far-field measurement indicated the noise reduction by as much as 3 dB in terms of overall sound pressure level in the rear direction of the engine. The use of the six-notch nozzle though decreased the noise-benefit in the side direction. Experimental data indicate that the high-frequency components deteriorate the noise reduction performance at wider angles of radiation. Although the increase in noise is partly because of the increase in velocity, the penetration of the notches into the jet plume is attributed to the increase in sound pressure level in higher frequencies. The results of near-field measurement suggest that an additional sound source appears up to x/D = 4 due to the notches. In addition, the total pressure maps downstream of the nozzle edge, obtained using a pressure rake, show that the notched nozzle deforms the shape of the mixing layer, causing it to become wavy within a limited distance from the nozzle. This deformation of the mixing layer implies strong vortex shedding and thus additional noise sources. To improve the noise characteristics, we proposed a revised version of the nozzle on the basis of a computational prediction, which contained 18 notches that were smaller than those in the 6-notched nozzle. Ongoing tests indicate greater noise reduction in agreement with the computational prediction.


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