Two-Phase Flow With Surfactants in a Microchannel

Author(s):  
Dong Liu ◽  
Aritra Sur

Addition of surfactants to liquids helps to eliminate intermittent two-phase flow patterns and alleviate flow instability. These features are very desirable for two-phase microfluidic applications. However, very little information is available on two-phase flow patterns of surfactant solution in the microchannels. The present paper reports a study of adiabatic two-phase flow with surfactants in a circular microchannel of a 180-μm diameter. Air-water mixtures with trace quantities of sodium dodecyl sulfate (SDS) were used in the experiments. The maximum superficial velocities measured were 4 m/s for the liquid and 65 m/s for the gas. High-speed photographic technique was employed to visualize various two-phase flow patterns and to identify the transition boundaries between different flow regimes. The results were compared to data obtained from air-water flow without surfactants. It was found that addition of surfactants brings in significant modification to the two-phase flow regimes as well as their transition characteristics in microchannels; in particular, slug flow is effectively suppressed.

Author(s):  
Jacqueline Barber ◽  
Khellil Sefiane ◽  
David Brutin ◽  
Lounes Tadrist

Boiling in microchannels remains elusive due to the lack of full understanding of the mechanisms involved. A powerful tool in achieving better comprehension of the mechanisms is detailed imaging and analysis of the two phase flow at a fundamental level. We induced boiling in a single microchannel geometry (hydraulic diameter 727 μm), using a refrigerant FC-72, to investigate several flow patterns. A transparent, metallic, conductive deposit has been developed on the exterior of rectangular microchannels, allowing simultaneous uniform heating and visualisation to be conducted. The data presented in this paper is for a particular case with a uniform heat flux of 4.26 kW/m2 applied to the microchannel and inlet liquid mass flowrate, held constant at 1.33×10−5 kg/s. In conjunction with obtaining high-speed images and videos, sensitive pressure sensors are used to record the pressure drop profiles across the microchannel over time. Bubble nucleation, growth and coalescence, as well as periodic slug flow, are observed in the test section. Phenomena are noted, such as the aspect ratio and Reynolds number of a vapour bubble, which are in turn correlated to the associated pressure drops over time. From analysis of our results, images and video sequences with the corresponding physical data obtained, it is possible to follow visually the nucleation and subsequent both ‘free’ and ‘confined’ growth of a vapour bubble over time.


Author(s):  
H. Yang ◽  
T. S. Zhao ◽  
P. Cheng

Characteristics of gas-liquid two-phase flow patterns in a miniature square cross-section channel having a gas permeable sidewall have been investigated visually using a high-speed motion analyzer. The problem under consideration is encountered in the design of Direct Feed Methanol Fuel Cells (DMFC). The test section was a horizontally oriented rectangular transparent (Lucite material) channel with its lower wall consisting of a porous plate. Liquid was fed into the test section from its entrance, while gas was injected uniformly into the test section along the lower porous sidewall. The visual study shows the typical flow patterns found in the test section include bubbly flow, plug flow, slug flow, and annular flow. However, unlike the conventional co-current two-phase flow in a channel with gas and liquid uniformly entering from one of its ends, for the flow configuration considered in this work, it was found that two or three of the above mentioned flow patterns appeared simultaneously at different locations of the channel. The length of each flow pattern varied with the flow rates of liquid and gas. A distinct feature of annular flow for the present flow configuration is that small bubbles were continuously generated from the porous plate, which grew by blowing up the liquid film, formed a semi-sphere shape, and then ruptured and released gas into the core flow.


Processes ◽  
2020 ◽  
Vol 8 (1) ◽  
pp. 51 ◽  
Author(s):  
Zeyad Almutairi ◽  
Fayez M. Al-Alweet ◽  
Yusif A. Alghamdi ◽  
Omar A. Almisned ◽  
Othman Y. Alothman

Experiments of gas–liquid flow in a circular pipe for horizontal and inclined positions (upward/downward) are reported. The characteristics of two-phase flow in terms of liquid holdup (ε(L)) and induced flow patterns are studied using three experimental techniques; time-averaged ε(L) from permittivity profiles using electrical capacitance tomography (ECT), instantaneous ε(L) using two fast-closing valves (TFCV), and high-speed camera images (HSCI) to capture/identify the formed flow patterns. Thus, this experimental setup enables the development of more well-defined flow patterns in gas–liquid two-phase flow and allows for multi-technique verification of the results. Taken from experimental measurements, a model is proposed to predict ε(L) for high and low situations. The correlations are a function of the hydrodynamic dimensionless quantities which provide hydrodynamic similarity. Regarding different pipe orientations, ε(L) predictions are comparable to ε(L) from experimental measurements with accepted accuracy: 88% of the predictions are within ±5–15% and 98% are below ±20%. The correlations also were validated by reported results and against correlations available in the literature and show higher prediction accuracy. It is confirmed that the kinematic similarity which is achieved by the gas–liquid velocity ratios and the inertial forces influence the flow pattern and the liquid holdup.


2020 ◽  
Vol 846 ◽  
pp. 289-295
Author(s):  
Sukamta ◽  
Sudarja

Two-phase flow has been used in so many industrial processes, such as boilers, reactors, heat exchangers, geothermal and others. Some parameters which need to be studied include flow patterns, void fractions, and pressure changes. Research on void fractions aims to determine the composition of the gas and liquid phases that will affect the nature and value of the flow property. The purpose of this study is to find out the characteristics of the void fraction of various patterns that occurs and to determine the characteristics of the velocity, length, and frequency of bubbly and plug. Data acquisition was used to convert the data from analog to digital so that it can be recorded, stored, processed, and analyzed. High-speed camera Nikon type J4 was used to record the flow. The condition of the study was adiabatic with variation of superficial gas velocity (JG), superficial fluid velocity (JL), and also working fluid. To determine the void fraction by using the digital image processing method. The results of the study found that the flow patterns which occurred in this study were bubbly, plug, annular, slug-annular and churn flows. It also showed that the void fraction value is determined by the superficial velocity of the liquid and air. The higher the superficial velocity of the air, the lower the void fraction value.


Author(s):  
Yoshitaka Mizutani ◽  
Shigeo Hosokawa ◽  
Akio Tomiyama

Air-water two-phase flow patterns in a four by four square lattice rod bundle consisting of an acrylic channel box of 68 mm in width and transparent rods of 12 mm in diameter were observed by utilizing a high speed video camera, FEP (fluorinated ethylene propylene) tubes for rods, and a fiberscope inserted in a rod. The FEP possesses the same refractive index as water, and thereby, whole flow patterns in the bundle and local flow patterns in subchannels were successfully visualized with little optical distortion. The ranges of liquid and gas volume fluxes, <JG> and <JL>, in the present experiments were 0.1 < <JL> < 2.0 m/s and 0.04 < <JG> < 8.85 m/s, which covered typical two-phase flow patterns appearing in a fuel bundle of a boiling water nuclear reactor. As a result, the following conclusions were obtained: (1) the region of slug flow in the <JG> – <JL> flow pattern diagram is so narrow that it can be regarded as a boundary between bubbly and churn flows, (2) the boundary between bubbly and churn flows is close to the boundary between bubbly and slug flows of the Mishima & Ishii’s flow pattern transition model, and (3) the boundary between churn and annular flows is well predicted by the Mishima & Ishii’s model.


2014 ◽  
Vol 525 ◽  
pp. 256-259
Author(s):  
Wen Peng Hong ◽  
Guo Qing Niu ◽  
Ming Liang Jin

To investigate flow characteristics by high speed video systems, experimental study was conducted to gas-liquid two-phase flow in horizontal round small tube with diameter of 5.5 and 2.6 mm, the typical flow pattern images were obtained, but stratified flow of the conventional size horizontal channel had not been discovered. Gas and liquid superficial velocities range from 0.1 to 100 ms-1, and 0.01to 10.0 ms-1 respectively. Flow patterns for co-current flow of air-water mixtures in horizontal round tubes are determined by high-speed video analysis to develop flow regime maps and the transitions between these flow regimes. Comparisons with the relevant literatures show that diameter and surface tension effects play an important role in determining the flow patterns and transitions between them.


Author(s):  
Soheil Ghanbarzadeh ◽  
Pedram Hanafizadeh ◽  
Mohammad Hassan Saidi ◽  
Ramin Bozorgmehry B.

In order to safe design and optimize performance of industrial systems which work under two phase flow conditions, it’s often needed to categorize flow into different regimes. In present work the experiments of two phase flow were done in a large scale test facility with length of 6m and 5cm diameter. Four main flow regimes were observed in vertical air-water two phase flows at moderate superficial velocities of gas and water: Bubbly, Slug, Churn and Annular. Some image processing techniques were used to extract information from each picture. This information include number of bubbles or objects, area, perimeter, height and width of objects (second phase). Also a texture feature extraction procedure was applied to images of different regimes. Some features which were adequate for regime identification were extracted such as Contrast, Energy, Entropy and etc. To identify flow regimes a fuzzy interface was introduced using characteristic of second phase in picture. Also an Adaptive Neuro Fuzzy (ANFIS) was used to identify flow patterns using textural features of images. The experimental results show that these methods can accurately identify the flow patterns in a vertical pipe.


Author(s):  
Zan Wu ◽  
Astrid Svensson ◽  
Jin-yuan Qian ◽  
Bengt Sunden

This work visualized water-silicone oil two-phase flow patterns both at the inlet cross-junction and in the main square microchannel with a channel width of 400 μm. Tubing/threading, dripping and jetting were identified at the inlet junction while annular, slug and droplet flows were categorized in the main microchannel at 50 mm downstream of the junction. Flow patterns were represented in terms of superficial velocities and dimensionless numbers. Compared to water-silicone oil flow, addition of surfactant sodium dodecyl sulfate (SDS) in water, with a dilute SDS concentration of 1000 ppm, narrows the dripping regime and widens the jetting regime at the inlet junction, while narrows the slug flow regime and widens the droplet flow regime in the main microchannel. A decrease in dynamic interfacial tension due to SDS addition is supposed to be the reason for such a flow pattern modification. Besides, for slug flow, the slug length can be scaled as a power law of the flow rate ratio and the Capillary number of the organic phase. The slug velocity is linearly dependent on the bulk average velocity for both cases with and without SDS addition.


2004 ◽  
Vol 126 (1) ◽  
pp. 107-118 ◽  
Author(s):  
J. L. Pawloski ◽  
C. Y. Ching ◽  
M. Shoukri

The void fractions, flow regimes, and pressure drop of air-oil two-phase flow in a half-inch diameter pipe over a wide range of test conditions have been investigated. The flow regimes were identified with the aid of a 1000 frames per second high-speed camera. A capacitance sensor for instantaneous void fraction measurements was developed. The mean and probability density function of the instantaneous void fraction signal can be used to effectively identify the different flow regimes. The current flow regime data show significant differences in the transitional boundaries of the existing flow regime maps. Property correction factors for the flow regime maps are recommended. The pressure drop measurements were compared to the predictions from four existing two-phase flow pressure drop models. Though some of the models performed better for certain flow regimes, none of the models were found to give accurate results over the entire range of flow regimes.


Author(s):  
Paul J. Kreitzer ◽  
Michael Hanchak ◽  
Larry Byrd

Understanding the behavior of transient two phase refrigerant flow is an important aspect of implementing vapor compression systems in future aerospace applications. Pressure drop and heat transfer coefficient are important parameters that guide the design process, and are influenced by flow regime. Published two phase flow models rely heavily on a priori knowledge of the current two phase flow conditions including flow regime. Additional complications arise when applying published correlations to a range of systems because each correlation is based on a specific set of experimental conditions, including working fluid, flow orientation, channel size, and channel shape. Non-intrusive measurement techniques provide important advantages while measuring the behavior of two phase flow systems. A two phase flow experimental test rig has been developed at the Air Force Research Laboratory, providing a closed loop refrigeration system capable of producing flow regimes from bubbly through annular flow. Two phase flow is produced by pumping subcooled R134a through a heat exchanger with 40 minichannels into an adiabatic transparent fused quartz observation channel with a hydraulic diameter of 7 mm. Refrigerant mass flux is varied from 100–400 kg/m2s with a heat flux from 0–15.5 W/cm2. Temperatures ranged from 18–25 °C and pressures between 550–750 kPa. The data from high speed pressure transducers were analyzed using standard signal processing techniques to identify the different flow regimes. Initial results indicate that different flow regimes can be identified from their pressure signature. In addition, real-time void fraction measurements were taken using Electrical Capacitance Tomography (ECT). This paper describes the process behind ECT systems used to measure two phase flow conditions. Comparisons with high speed video assess the accuracy of ECT measurements in identifying various two phase flow conditions. Results indicate variations between ECT and high speed images, however, enough information is provided to create flow pattern maps and regime identification for different superficial vapor and liquid velocities.


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