Effect of the Spray-Atomization Characteristics on the Nano Size Particle Exhaust Emissions Characteristics Using Biodiesel-Bioethanol Blended Fuels in a DI Diesel Engine With Common Rail Injection System

Author(s):  
Su Han Park ◽  
Seung Hyun Yoon ◽  
Hyung Jun Kim ◽  
Chang Sik Lee

The purpose of this work is to investigate the spray-atomization, combustion and emissions characteristics of biodiesel-bioethanol (BE) and biodiesel-diesel (BD) blended fuels compared with an undiluted biodiesel fuel. For studying the overall spray characteristics, the spray tip penetration, spray cone angle were analyzed from the spray images, and droplet size and distribution were analyzed from the droplet measuring system. In addition, the combustion and exhaust emissions characteristics including the nano-size particle number and size distribution of particulate matter were studied using the direct injection diesel engine with a single cylinder. In this investigation, it revealed that BE and BD blended fuels have slightly higher spray tip penetration and wider spray cone angle due to the reduction of fuel properties such as fuel density and kinematic viscosity. Fuel droplet sizes of blended fuels were distributed in the region of the lower diameter size, compared to biodiesel fuel. It can be said that the reduced fuel viscosity and surface tension of blended fuels affect the atomization performance of biodiesel fuel. The experimental results of spray characteristics were compared with the predicted results through the numerical method by the KIVA-3V. On the other hand, BD blended fuel has a similar combustion and emission characteristics compared with an undiluted biodiesel fuel. In case of BE blended fuel, the ignition delay becomes longer and the rate of heat release becomes high. In the case of exhaust emission characteristics of BE blended fuel, it has lower soot emission, contrary to the almost same nitrogen oxides, hydrocarbon, and carbon monoxide. In the analysis of particle size and number distribution, the number and size distribution of B100 and BD20 fuels have a similar pattern and value. However, BE blended fuel has a lowest particle number in the region of nuclei mode. Moreover, the increase of the injection pressure affects the increase of the smaller size particle of BE blended fuel.

Energies ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4819 ◽  
Author(s):  
Kihyun Kim ◽  
Ocktaeck Lim

This study investigated gasoline–biodiesel blended fuel (GB) subjected to a fuel spray development process on macroscopic and microscopic scales. The four tested fuels were neat gasoline and gasoline containing biodiesel (5%, 20%, and 40% by volume) at three different ratios. The initial spray near the nozzle revealed that the spray penetration and spray tip velocity both decreased with decreasing biodiesel blending ratio. In addition, the different spray tip velocities at the start of spraying result in different atomization regimes between the fuels. The GB fuels with a low biodiesel blending ratio were disadvantaged in terms of spray atomization due to their lower spray penetration and tip velocity. The macroscopic spray penetration changes were similar to those observed in the microscopic spray. The fuel with the lower biodiesel blending ratio had a larger spray cone angle, indicating increased radial spray dispersion.


Author(s):  
Bolun Yi ◽  
Wei Fu ◽  
Lanbo Song ◽  
Fengyu Li ◽  
Tao Liu ◽  
...  

The aim of this study was to investigate the spray characteristics of biodiesel and n-butanol/biodiesel blended fuel. The spray tip penetration and the spray cone angle were tested and analyzed. A constant volume chamber and high-speed camera were used to observe the spray evolution and a common-rail system was employed to change the injection pressure. The results show that the spray tip penetration and the spray cone angle of biodiesel are larger than those of blended fuel in most cases. n-Butanol additive changes the relationship between angle and density ratio to a certain degree. The experimental trend lines support the penetration model proposed by Hiroyasu and Arai in terms of similar proportional relation on time after start of injection, and the empirical equations provide reasonable agreement with the experimental data of the spray tip penetration.


Author(s):  
Ronith Stanly ◽  
Gopakumar Parameswaran ◽  
Bibin Sagaram

The influence of injector coking deposits on the spray field of single-hole mechanical port fuel injectors and multihole common rail direct injection (CRDi) injectors was studied using light scattering technique coupled with image processing and analysis. Instead of employing the traditional accelerated coking process to study injector spray field deterioration, in-service injectors were selected and cleaned using a commercial fuel system cleaning procedure. Variation in atomization characteristics of coked and cleaned injectors were observed based on the spatial distribution of fine, medium, and coarse droplets in the near-field region of the injector spray zone and analyzed as a function of the intensity of scattered light. The improvement in the atomization perceived by this method was compared with traditional techniques like spray cone angle measurement, speed characterization of spray jets, and weight reduction of injector nozzles and needles. It was observed that after the fuel system cleaning procedure, a reduction in the number of coarse droplets in the near-field region and an increase in the number of medium and finely sized droplets was observed, suggesting better atomization of fuel in the near field spray zone.


Author(s):  
Dieter Bohn ◽  
James F. Willie ◽  
Nils Ohlendorf

Lean gas turbine combustion instability and control is currently a subject of interest for many researchers. The motivation for running gas turbines lean is to reduce NOx emissions. For this reason gas turbine combustors are being design using the Lean Premixed Prevaporized (LPP) concept. In this concept, the liquid fuel must first be atomized, vaporized and thoroughly premixed with the oxidizer before it enters the combustion chamber. One problem that is associated with running gas turbines lean and premixed is that they are prone to combustion instability. The matrix burner test rig at the Institute of Steam and Gas Turbines at the RWTH Aachen University is no exception. This matrix burner is suitable for simulating the conditions prevailing in stationary gas turbines. Till now this burner could handle only gaseous fuel injection. It is important for gas turbines in operation to be able to handle both gaseous and liquid fuels though. This paper reports the modification of this test rig in order for it to be able to handle both gaseous and liquid primary fuels. Many design issues like the number and position of injectors, the spray angle, nozzle type, droplet size distribution, etc. were considered. Starting with the determination of the spray cone angle from measurements, CFD was used in the initial design to determine the optimum position and number of injectors from cold flow simulations. This was followed by hot flow simulations to determine the dynamic behavior of the flame first without any forcing at the air inlet and with forcing at the air inlet. The effect of the forcing on the atomization is determined and discussed.


Author(s):  
Kristen Bishop ◽  
William Allan

The effects of fuel nozzle condition on the temperature distributions experienced by the nozzle guide vanes have been investigated using an optical patternator. Average spray cone angle, symmetry, and fuel streaks were quantified. An ambient pressure and temperature combustion chamber test rig was used to capture exit temperature distributions and to determine the pattern factor. The rig tests matched representative engine operating conditions by matching Mach number, equivalence ratio, and fuel droplet size. It was observed that very small deviations (± 10° in spray cone angle) from a nominal distribution in the fuel nozzle spray pattern correlated to increases in pattern factor, apparently due to a degradation of mixing processes, which created larger regions of very high temperature core flow and smaller regions of cooler temperatures within the combustion chamber exit plane. The spray cone angle had the most measureable influence while the effects of spray roundness and streak intensity had slightly less influence. Comparisons were made with published studies conducted on the combustion chamber geometry, and recommendations were made for fuel nozzle inspections.


2018 ◽  
Vol 2018 ◽  
pp. 1-14 ◽  
Author(s):  
Tao Zhang ◽  
Bo Dong ◽  
Xun Zhou ◽  
Linan Guan ◽  
Weizhong Li ◽  
...  

Partial replacement of kerosene by ethanol in a gas turbine is regarded as a good way to improve the spray quality and reduce the fossil energy consumption. The present work is aimed at studying the spray characteristics of kerosene-ethanol blends discharging from a pressure-swirl nozzle. The spray cone angle, discharge coefficient, breakup length, and velocity distribution are obtained by particle image velocimetry, while droplet size is acquired by particle/droplet imaging analysis. Kerosene, E10 (10% ethanol, 90% kerosene), E20 (20% ethanol, 80% kerosene), and E30 (30% ethanol, 70% kerosene) have been considered under the injection pressure of 0.1–1 MPa. The results show that as injection pressure is increased, the discharge coefficient and breakup length decrease, while the spray cone angle, drop size, and spray velocity increase. Meanwhile, the drop size decreases and the spray velocity increases with ethanol concentration when the injection pressure is lower than 0.8 MPa. However, the spray characteristics are not affected obviously by the ethanol concentration when the injection pressure exceeds 0.8 MPa. A relation to breakup length for kerosene-ethanol blends is obtained. The findings demonstrate that the adding of ethanol into kerosene can promote atomization performance.


Author(s):  
Mounir Ibrahim ◽  
Terry Sanders ◽  
Douglas Darling ◽  
Michelle Zaller

To imitate resonances that might occur in the fuel delivery system of gas turbine combustors, the incoming liquid streams of two pressure swirl nozzles were perturbed using a piezoelectric driver. Frequencies of perturbations examined were from 3 to 20 kHz, and water was used as the test fluid. A video camera and a Phase Doppler Particle Analyzer (PDPA) were used to study the effect of perturbations on the mean flow quantities of the sprays. Various lighting arrangements were used for the video photography: back lighting, front lighting, a strobe synchronized with the input to the piezoelectric, and a laser sheet oriented along the midplane of the sprays. The study showed that the piezoelectric drive had an effect an the spray system at discrete frequencies. At these particular frequencies, by increasing the input voltage, it was found that the piezoelectric drive affected the atomization in the following ways: (1) the mean flow rate decreased, (2) the spray cone angle decreased, (3) the break up length decreased, (4) the peak of the spatial distribution of the mean droplet size decreased, and (5) the mean droplet sizes and velocities increased near the spray center line and decreased in the outer region of the spray. A hysteresis effect of the drive frequency on the spray cone angle was observed. The results indicated that more fundamental research is needed to gain an in-depth understanding of the physical processes induced in the spray by the piezoelectric drive.


2020 ◽  
Vol 24 (5 Part A) ◽  
pp. 2941-2952 ◽  
Author(s):  
Kai Xie ◽  
Xingqi Qiu ◽  
Yunjing Cui ◽  
Jianxin Wang

The burning state of a plateau environment is attracting more and more attention. In this paper, in order to have a deeper scientific understanding of diesel spray combustion and the characteristics of a flame under different spray cone angles in a plateau environment, experiments were carried out in a low pressure chamber. The flame morphology was recorded by a high speed video instrument, and the temperature change was recorded by a thermal imager and thermocouples. The MATLAB programming was used to process the video image of the flame, and the probability of its binarization was calculated. The results indicate that the flame becomes longer and wider under different pressures with the same spray angle. The variation is more pronounced at a smaller spray taper angle. The flame uplifted height characteristic is mainly negatively related to the atmospheric pressure. According to the normalized flame temperature and the dimensionless horizontal projection, the length can be divided into three regions. In the region of buoyancy flame, the dimensionless temperature varies with sub-atmospheric pressure more than with normal pressure. In addition, under different spray cone angle conditions, the law of variation in the normalized flame temperature under sub-atmospheric pressure is exactly opposite to that under normal pressure. This study is of great significance to the scientific research on flames in a low pressure environment, and the design of different fuel nozzles for application in a plateau environment.


2021 ◽  
Vol 20 (2) ◽  
pp. 19-35
Author(s):  
N. I. Gurakov ◽  
I. A. Zubrilin ◽  
M. Hernandez Morales ◽  
D. V. Yakushkin ◽  
A. A. Didenko ◽  
...  

The paper presents the results of studying the flow characteristics of liquid fuel in pressure jet atomizers of small-sized gas turbine engines with nozzle diameters of 0.4-0.6 mm for various operating and design parameters. The study was carried out using experimental measurements, semi-empirical correlations and CFD (computational fluid dynamics) methods. The Euler approach, the volume- of- fluid (VOF) method, was used to model multiphase flows in CFD simulations. Good agreement was obtained between experimental and predicted data on the fuel coefficient and the primary spray cone angle at the nozzle outlet. Besides, the assessment of the applicability of semi-empirical techniques for the nozzle configurations under consideration is given. In the future, the flow characteristics in question (the nozzle flow rate, the fuel film thickness, and the primary spray cone angle) can be used to determine the mean diameter of the droplets (SMD) required to fully determine the boundary conditions of fuel injection when modeling combustion processes in combustion chambers of small-sized gas turbine engines.


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