Prediction of the Heat Transfer Coefficient in a Small Channel with the Superposition and Asymptotic Correlations

2018 ◽  
Vol 26 (01) ◽  
pp. 1850001
Author(s):  
Yushazaziah Mohd-Yunos ◽  
Normah Mohd-Ghazali ◽  
Maziah Mohamad ◽  
Agus Sunjarianto Pamitran ◽  
Jong-Taek Oh

Heat transfer coefficient as an important characteristic in heat exchanger design is determined by the correlation developed from previous experimental work or accumulation of published data. Although discrepancies still exist between the existing correlations and practical data, several researchers claimed theirs as a generalized heat transfer correlation. Through optimization method, this study predicts the heat transfer coefficient of two-phase flow of propane in a small channel at the saturation temperature of 10[Formula: see text]C using two categories of correlation — superposition and asymptotic. Both methods consist of the contribution of nucleate boiling and forced convective heat transfer, the mechanisms that contribute to the total two-phase heat transfer coefficient, which become as two objective functions to be maximized. The optimization of experimental parameters of heat flux, mass flux, channel diameter and vapor quality is done by using genetic algorithm within a range of 5–20[Formula: see text]kW/m2, 100–250[Formula: see text]kg/m2[Formula: see text]s, 1.5–3[Formula: see text]mm and 0.009–0.99, respectively. In the result, the selected correlations under optimized condition agreed on the dominant mechanism at low and high vapor qualities are caused by the nucleate boiling and forced convective heat transfer, respectively. The optimization work served as an alternative approach in identifying optimized parameters from different correlations to achieve high heat transfer coefficient by giving a fast prediction of parameter range, particularly for the investigation of any new refrigerant. In parallel with some experimental works, a quick prediction is possible to reduce time and cost. From the four selected generalized correlations, Bertsch et al. show the closer trend with the reference experimental work until vapor quality of 0.6.

2016 ◽  
Vol 78 (9-2) ◽  
Author(s):  
Yushazaziah Mohd Yunos ◽  
Mohd Azhar Rosli ◽  
Normah Mohd-Ghazali ◽  
Agus Sujiantro Pamitran

The search for alternative environmentally friendly refrigerants have never been so crucial with the increasing demand for effective cooling of increasing miniaturization of our heat exchanging devices in the ever expanding air-conditioning and refrigeration industry. Although propane (R290) and ammonia (R717), natural refrigerants, have been around for decades, their two-phase thermal performance in small channels has yet to be fully investigated. Predictions of the heat transfer using correlations developed based on past experimental data have shown poor agreements, with more correlations being developed to date. This research was done to investigate the optimized conditions for the two-phase boiling heat transfer coefficient of R290 and R717 where the contributions from nucleate boiling and forced convective are represented explicitly. Multi-objective Genetic Algorithm (MOGA) is utilized for the simultaneous maximization of nucleate boiling and forced convective, two conflicting phenomena – the former generally significant in the low vapor quality region while the latter in the high quality region.  A superposition correlation is used as it sums up both contributions. Two phased-out refrigerants, R134a and R22 are also being research here for comparison purposes. The range of MOGA design parameters set for mass flux, G, is between 100 - 300 kg/m2.s, heat flux q between 5 - 30 kW/m2 and vapor quality, x for 0.0009 - 0.9. The optimization is done for 3 mm channel diameter with saturation temperature at 10˚C. The optimized results showed a strong contribution of each nucleate boiling and forced convective for R717 with increasing vapor quality, compared to the other three refrigerants. The optimized value of the total heat transfer coefficient for R717 could reach up to 90 kW/m2.K and for R290 up to 12 kW/m2.K compared to R134a and R22 at 6 kW/m2.K and 5 kW/m2.K respectively. At lower vapor quality, the nucleate boiling contributes more to the total heat transfer coefficient, and suppressed due to forced convective as the vapor quality reaches middle range. The theoretical results indicate the potential of R717 and R290 as replacement refrigerants for R22 and R134a with further verifications to be done with correlations not using the superposition method.


Author(s):  
Hongbin He ◽  
Biao Shen ◽  
Sumitomo Hidaka ◽  
Koji Takahashi ◽  
Yasuyuki Takata

Heat transfer characteristic of a closed two-phase thermosyphon with enhanced boiling surface is studied and compared with that of a copper mirror surface. Two-phase cooling improves heat transfer coefficient (HTC) a lot compared to single-phase liquid cooling. The evaporator surfaces, coated with a pattern of hydrophobic circle spots (non-electroplating Ni-PTFE, 0.5∼2 mm in diameter and 1.5–3 mm in pitch) on Cu substrates, achieve very high heat transfer coefficient and lower the incipience temperature overshoot using water as the working fluid. Sub-atmospheric boiling on the hydrophobic spot-coated surface shows a much better heat transfer performance. Tests with heat loads (30 W to 260 W) reveals the coated surfaces enhance nucleate boiling performance by increasing the bubbles nucleation sites density. Hydrophobic circle spots coated surface with diameter 1 mm, pitch 1.5 mm achieves the maximal heat transfer enhancement with the minimum boiling thermal resistance as low as 0.03 K/W. The comparison of three evaporator surfaces with same spot parameters but different coating materials is carried out experimentally. Ni-PTFE coated surface with immersion method performs the optimal performance of the thermosyphon.


Author(s):  
Seyyed Shahabeddin Azimi ◽  
Mansour Kalbasi ◽  
Mohammad Hosain Namazi

Nanofluid is a suspension of nanoparticles (solid particles with diameters below 100 nm) in a conventional base fluid with significantly improved heat transfer characteristics compared to the original fluid. The heat transfer coefficient is a quantitative characteristic of the convective heat transfer. The purpose of this paper is to study the effect of the nanoparticle size (diameter) on the heat transfer coefficient of forced convective heat transfer of nanofluid in the fully developed laminar region of a horizontal tube. Using thermal conductivity model which is a function of the nanoparticle size, flow of a nanofluid (water + Al 2 O 3) in a circular tube submitted to a constant wall temperature is numerically investigated with two particle sizes of 11 nm and 47 nm. The calculated results show that the nanoparticle size does not significantly affect the heat transfer coefficient, however, the heat transfer coefficient decreases as the particle size increases.


2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Weiyu Tang ◽  
Wei Li

Abstract An experimental investigation into heat transfer characteristics during condensation on two horizontal enhanced tubes (EHTs) was conducted. All the tested EHTs s have similar geometries with an outer diameter of 12.7 mm, and a plain tube was also tested for comparison. Investigated enhanced surfaces consist of dimples, protrusions, and grooves, which may produce more flow turbulence and enhanced the liquid drainage effect. The effects of mass fluxes and vapor quality were compared and analyzed. Test conditions were as follows: saturation temperature fixed at 45 °C, mass flux varying from 100 to 200 kg m−2 s−1, and vapor quality ranging from 0.3 to 0.8. The heat transfer coefficient was presented, and the results show that the proposed enhanced surfaces seem to have worse performance than the conventional tubes when the mass flux is less than 150 kg m−2 s−1, while one of the enhanced tubes (2EHT-1) produce an enhanced ratio of 1.03–1.14 when G = 200 kg m−2 s−1. Besides, it was found that the heat transfer coefficient increases with increasing vapor quality, which can be attributed to the increasing diffusion resistance. Mass flux seems to have little effect on the heat transfer performance of smooth tubes, while that of 1EHT increases obviously with increasing mass flux, especially for high vapor qualities.


Author(s):  
Chaobin Dang ◽  
Minxia Li ◽  
Eiji Hihara

In this study, the boiling heat transfer coefficients of carbon dioxide with a PAG-type lubricating oil entrained from 0 to 5 wt% in a horizontally placed smooth tube with an inner diameter of 2 mm were experimentally investigated under the following operating conditions: mass fluxes from 170 to 320 kg/m2s, heat fluxes from 4.5 to 36 kW/m2, and a saturation temperature of 15 °C. The results show that for a low oil concentration of approximately 0.5% to 1%, no further deterioration of the heat transfer coefficient was observed at higher oil concentrations in spite of a significant decrement of the heat transfer coefficient compared to that under an oil-free condition. The heat flux still had a positive influence on the heat transfer coefficient in low quality regions. However, no obvious influence was observed in high quality regions, which implies that nucleate boiling dominates in the low quality region whereas it is suppressed in the high quality regions. Unlike the mass flux under an oil-free condition, mass flux has a significant influence on the heat transfer coefficient, with a maximum increase of 50% in the heat transfer. On the basis of our experimental measurements of the flow boiling heat transfer of carbon dioxide under wide experimental conditions, a flow boiling heat transfer model for horizontal tubes has been proposed for a mixture of CO2 and polyalkylene glycol (PAG oil) in the pre-dryout region, with consideration of the thermodynamic properties of the mixture. The surface tension and viscosity of the mixture were particularly taken into account. New factors were introduced into the correlation to reflect the suppressive effects of the mass flux and the oil on both the nucleate boiling. It is shown that the calculated results can depict the influence of the mass flux and the heat flux on both nucleate boiling and convection boiling.


Author(s):  
Hyoungsoon Lee ◽  
Ilchung Park ◽  
Christopher Konishi ◽  
Issam Mudawar ◽  
Rochelle I. May ◽  
...  

Future manned missions to Mars are expected to greatly increase the space vehicle’s size, weight, and heat dissipation requirements. An effective means to reducing both size and weight is to replace single-phase thermal management systems with two-phase counterparts that capitalize upon both latent and sensible heat of the coolant rather than sensible heat alone. This shift is expected to yield orders of magnitude enhancements in flow boiling and condensation heat transfer coefficients. A major challenge to this shift is a lack of reliable tools for accurate prediction of two-phase pressure drop and heat transfer coefficient in reduced gravity. Developing such tools will require a sophisticated experimental facility to enable investigators to perform both flow boiling and condensation experiments in microgravity in pursuit of reliable databases. This study will discuss the development of the Flow Boiling and Condensation Experiment (FBCE) for the International Space Station (ISS), which was initiated in 2012 in collaboration between Purdue University and NASA Glenn Research Center. This facility was recently tested in parabolic flight to acquire condensation data for FC-72 in microgravity, aided by high-speed video analysis of interfacial structure of the condensation film. The condensation is achieved by rejecting heat to a counter flow of water, and experiments were performed at different mass velocities of FC-72 and water and different FC-72 inlet qualities. It is shown that the film flow varies from smooth-laminar to wavy-laminar and ultimately turbulent with increasing FC-72 mass velocity. The heat transfer coefficient is highest near the inlet of the condensation tube, where the film is thinnest, and decreases monotonically along the tube, except for high FC-72 mass velocities, where the heat transfer coefficient is enhanced downstream. This enhancement is attributed to both turbulence and increased interfacial waviness. One-ge correlations are shown to predict the average condensation heat transfer coefficient with varying degrees of success, and a recent correlation is identified for its superior predictive capability, evidenced by a mean absolute error of 21.7%.


1980 ◽  
Vol 102 (4) ◽  
pp. 701-705 ◽  
Author(s):  
S. Chongrungreong ◽  
H. J. Sauer

Current and previous studies by the authors and others have shown shown that the carryover of oil in refrigeration systems can have a significant influence on the boiling performance in the evaporator of refrigeration systems. This investigation was conducted primarily to develop a general correlation equation for predicting the heat transfer coefficient for refrigerants and refrigerant-oil mixtures under pool boiling conditions. Experimental results were obtained to establish the validity of the correlation equation.


2014 ◽  
Vol 136 (2) ◽  
Author(s):  
T. David ◽  
D. Mendler ◽  
A. Mosyak ◽  
A. Bar-Cohen ◽  
G. Hetsroni

The thermal characteristics of a laboratory pin-fin microchannel heat sink were empirically obtained for heat flux, q″, in the range of 30–170 W/cm2, mass flux, m, in the range of 230–380 kg/m2 s, and an exit vapor quality, xout, from 0.2 to 0.75. Refrigerant R 134a (HFC-134a) was chosen as the working fluid. The heat sink was a pin-fin microchannel module installed in open flow loop. Deviation from the measured average temperatures was 1.5 °C at q = 30 W/cm2, and 2.0 °C at q = 170 W/cm2. These results indicate that use of pin-fin microchannel heat sink enables keeping an electronic device near uniform temperature under steady state and transient conditions. The heat transfer coefficient varied significantly with refrigerant quality and showed a peak at an exit vapor quality of 0.55 in all the experiments. At relatively low heat fluxes and vapor qualities, the heat transfer coefficient increased with vapor quality. At high heat fluxes and vapor qualities, the heat transfer coefficient decreased with vapor quality. A noteworthy feature of the present data is the larger magnitude of the transient heat transfer coefficients compared to values obtained under steady state conditions. The results of transient boiling were compared with those for steady state conditions. In contrast to the more common techniques, the low cost technique, based on open flow loop was developed to promote cooling using micropin fin sinks. Results of this experimental study may be used for designing the cooling high power laser and rocket-born electronic devices.


Author(s):  
Tannaz Harirchian ◽  
Suresh V. Garimella

Two-phase heat transfer in microchannels can support very high heat fluxes for use in high-performance electronics-cooling applications. However, the effects of microchannel cross-sectional dimensions on the heat transfer coefficient and pressure drop have not been investigated extensively. In the present work, experiments are conducted to investigate the local flow boiling heat transfer in microchannel heat sinks. The effect of channel size on the heat transfer coefficient and pressure drop is studied for mass fluxes ranging from 250 to 1600 kg/m2s. The test sections consist of parallel microchannels with nominal widths of 100, 250, 400, 700, and 1000 μm, all with a depth of 400 μm, cut into 12.7 mm × 12.7 mm silicon substrates. Twenty-five microheaters embedded in the substrate allow local control of the imposed heat flux, while twenty-five temperature microsensors integrated into the back of the substrates enable local measurements of temperature. The dielectric fluid Fluorinert FC-77 is used as the working fluid. The results of this study serve to quantify the effectiveness of microchannel heat transport while simultaneously assessing the pressure drop trade-offs.


Author(s):  
Maria Fernandino ◽  
Carlos A. Dorao

Two phase flow instabilities and in particular density wave oscillations, DWO, are strongly dependent on the internal and external characteristics of the system. Although significant work has been done investigating the characteristics of the stability of the oscillations, the effect of the oscillations on the heat transfer coefficient demands further research. In this work, the influence of a parallel bypass to the test section on the heat transfer coefficient during density wave oscillations is studied. It is observed that in the case of small amplitude DWO the influence of the bypass is negligible, while for the case of large amplitude DWO that reach conditions of flow reversal the heat transfer coefficient can be enhanced. This fact is attributed to cold liquid entering at the outlet of the test section from the bypass preventing the dryout of the wall at high qualities.


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