Power Distribution in a Pressure-Channel SuperCritical Water-Cooled Reactor (SCWR)

Author(s):  
W. Peiman ◽  
I. Pioro ◽  
K. Gabriel

SuperCritical Water-cooled nuclear Reactor (SCWR) is one of the six nuclear-reactor concepts being developed under the Generation IV International Forum (GIF) initiative. A generic 1200-MWel pressure-channel SCWR operates at a pressure of 25 MPa with coolant inlet and outlet temperatures of 350°C and 625°C, respectively. High coolant outlet temperature allows for high thermal efficiencies within the range of 45–50%. On the other hand, the high operating temperature of SCWR in turn results in high fuel centerline and sheath temperatures. Hence, it is necessary to determine a power distribution inside a core of a reactor in order to ensure that a fuel and a fuel-bundle design comply with their corresponding temperature limits. The main objective of this paper is to determine a power distribution inside the core of a generic SCWR by using a lattice code DRAGON and a diffusion code DONJON. As a result of these calculations, heat-flux profiles in all fuel channels were determined. Consequently, the heat-flux profile in a channel with the maximum thermal power was used as an input into a thermalhydraulic code, which was developed in MATLAB in order to calculate a fuel centerline temperature of UO2 and UC nuclear fuels and a sheath temperature of a new fuel-bundle design. Results of this analysis showed that the fuel centerline temperature of the UC fuel was significantly lower than that of the UO2. This paper also proposes four energy groups for further neutronic studies related to SCWRs.

Author(s):  
W. Peiman ◽  
Eu. Saltanov ◽  
L. Grande ◽  
I. Pioro ◽  
B. Rouben ◽  
...  

SuperCritical Water-cooled nuclear Reactor (SCWR) designs are one of six nuclear-reactor concepts being developed under the Generation IV International Forum (GIF) initiative. A generic pressure-tube SCWR consists of distributed fuel channels with coolant inlet and outlet temperatures of 350 and 625°C at 25 MPa, respectively. Such reactor coolant outlet conditions allow for high thermal efficiencies of SCW Nuclear Power Plant (NPP) of about 45–50%. In addition to high thermal efficiencies, SCWR designs provide the means for co-generation of hydrogen through thermochemical processes such as the Cu–Cl cycle. The main objective of this paper is to determine the power distribution inside the core of an SCWR by using a lattice code - DRAGON and a diffusion code - DONJON. As a result of these calculations, heat-flux profiles in all fuel channels were determined. Consequently, the heat-flux profile in a channel with the maximum thermal power was used as an input into a thermal-hydraulic code, which was developed in MATLAB in order to calculate a fuel centerline temperature for UO2 and UC nuclear fuels. Results of an analysis showed that the fuel centerline temperature of UC was significantly lower than that of UO2. This paper also studies effects of energy groups on multi-group diffusion calculations and proposes nine energy groups for further neutronic studies related to SCWRs.


Author(s):  
Ashley Milner ◽  
Caleb Pascoe ◽  
Hemal Patel ◽  
Wargha Peiman ◽  
Graham Richards ◽  
...  

Generation IV nuclear reactor technology is increasing in popularity worldwide. One of the six Generation-IV-reactor types are SuperCritical Water-cooled Reactors (SCWRs). The main objective of SCWRs is to increase substantially thermal efficiency of Nuclear Power Plants (NPPs) and thus, to reduce electricity costs. This reactor type is developed from concepts of both Light Water Reactors (LWRs) and supercritical fossil-fired steam generators. The SCWR is similar to a LWR, but operates at a higher pressure and temperature. The coolant used in a SCWR is light water, which has supercritical pressures and temperatures during operation. Typical light water operating parameters for SCWRs are a pressure of 25 MPa, an inlet temperature of 280–350°C, and an outlet temperature up to 625°C. Currently, NPPs have thermal efficiency about of 30–35%, whereas SCW NPPs will operate with thermal efficiencies of 45–50%. Furthermore, since SCWRs have significantly higher water parameters than current water-cooled reactors, they are able to support co-generation of hydrogen. Studies conducted on fuel-channel options for SCWRs have shown that using uranium dioxide (UO2) as a fuel at supercritical-water conditions might be questionable. The industry accepted limit for the fuel centerline temperature is 1850°C and using UO2 would exceed this limit at certain conditions. Because of this problem, there have been other fuel options considered with a higher thermal conductivity. A generic 43-element bundle for an SCWR, using uranium mononitride (UN) as the fuel, is discussed in this paper. The material for the sheath is Inconel-600, because it has a high resistance to corrosion and can adhere to the maximum sheath-temperature design limit of 850°C. For the purpose of this paper, the bundle will be analyzed at its maximum heat flux. This will verify if the fuel centerline temperature does not exceed 1850°C and that the sheath temperature remains below the limit of 850°C.


Author(s):  
W. Peiman ◽  
I. Pioro ◽  
K. Gabriel

To address the need to develop new nuclear reactors with higher thermal efficiency, a group of countries, including Canada, have initiated an international collaboration to develop the next generation of nuclear reactors called Generation IV. The Generation IV International Forum (GIF) Program has narrowed design options of the nuclear reactors to six concepts, one of which is supercritical water-cooled reactor (SCWR). Among the Generation IV nuclear-reactor concepts, only SCWRs use water as a coolant. The SCWR concept is considered to be an evolution of water-cooled reactors (pressurized water reactors (PWRs), boiling water reactors (BWRs), pressurized heavy water reactors (PHWRs), and light-water, graphite-moderated reactors (LGRs)), which comprise 96% of the current fleet of operating nuclear power reactors and are categorized under Generation II, III, and III+ nuclear reactors. The latter water-cooled reactors have thermal efficiencies of 30–36%, whereas the evolutionary SCWR will have a thermal efficiency of approximately 45–50%. In terms of a pressure boundary, SCWRs are classified into two categories, namely, pressure-vessel (PV) SCWRs and pressure-channel (PCh) SCWRs. A generic pressure-channel SCWR, which is the focus of this paper, operates at a pressure of 25 MPa with inlet and outlet coolant temperatures of 350°C and 625°C, respectively. The high outlet temperature and pressure of the coolant make it possible to improve thermal efficiency. On the other hand, high operating temperature and pressure of the coolant introduce a challenge for material selection and core design. In this view, there are two major issues that need to be addressed for further development of SCWR. First, the reactor core should be designed, which depends on a fuel-channel design. Second, a nuclear fuel and fuel cycle should be selected. Several fuel-channel designs have been proposed for SCWRs. These fuel-channel designs can be classified into two categories: direct-flow and reentrant channel concepts. The objective of this paper is to study thermal-hydraulic and neutronic aspects of a reentrant fuel-channel design. With this objective, a thermal-hydraulic code has been developed in MATLAB, which calculates fuel-centerline-temperature, sheath-temperature, coolant-temperature, and heat-transfer-coefficient profiles. A lattice code and diffusion code were used to determine a power distribution inside the core. Then, heat flux in a channel with the maximum thermal power was used as an input into the thermal-hydraulic code. This paper presents a fuel centerline temperature of a newly designed fuel bundle with UO2 as a reference fuel. The results show that the maximum fuel centerline temperature exceeds the design temperature limits of 1850°C for fuel.


Author(s):  
Ayman Abdalla ◽  
Wargha Peiman ◽  
Igor Pioro ◽  
Kamiel Gabriel

The Generation IV International Forum (GIF) is intended to encourage the world’s leading nuclear countries to develop nuclear energy systems that can supply future energy demands. There are six nuclear reactor concepts under research and development as part of the GIF. The SuperCritical Water-cooled Reactor (SCWR) is one of these six nuclear-reactor concepts. The proposed SCWRs operate at high temperatures and pressures at around 625°C and 25 MPa, respectively. These high operating parameters are essential in order to achieve a thermal efficiency of around 45–50%, which is significantly higher than those of the current conventional nuclear power plant (NPPs) which operate at a thermal efficiency in the range of 30–35%. The SCWRs high operating temperatures and pressures impose many challenges. One of these challenges is the heating of the fuel to temperatures that can cause fuel melting. The main objective of this paper is to conduct a sensitivity analysis in order to determine the factors mostly affecting the fuel centerline temperature. In this process, different thermal conductivity fuels such as Mixed Oxide Fuel (MOX), Uranium Oxide + Beryllium Oxide (UO2+BeO), and Uranium Carbide (UC) will be examined enclosed in a 54-element fuel bundle. Other factors such as the sheath material and the Heat Transfer Coefficient (HTC) might also affect the fuel centerline temperature. The HTC will be increased by a multiple of two and the fuel centerline temperature will be calculated. Therefore, in this paper the HTC, bulk-fluid, sheath and fuel centerline temperature will be calculated along the heated length of a generic SCWR fuel channel at an average channel thermal power of 8.5 MWth.


Author(s):  
W. Peiman ◽  
I. Pioro ◽  
K. Gabriel

To address the need to develop new nuclear reactors with higher thermal efficiency, a group of countries, including Canada, have initiated an international collaboration to develop the next generation of nuclear reactors called Generation IV. The Generation IV International Forum (GIF) Program has narrowed design options of the nuclear reactors to six concepts one of which is the SuperCritical Water-cooled Reactor (SCWR). Among the Generation IV nuclear-reactor concepts, only SCWRs use water as the coolant. The SCWR concept is considered to be an evolution of Pressurized Water Reactors (PWRs) and Boiling Water Reactors (BWRs), which comprise 81% of the current fleet of operating nuclear reactors and are categorized under Generation II nuclear reactors. The latter water-cooled reactors have thermal efficiencies in the range of 30–35% while the evolutionary SCWR will have a thermal efficiency of about 40–45%. In terms of a pressure boundary SCWRs are classified into two categories, namely, Pressure Vessel (PV) SCWRs and Pressure Channel (PCh) SCWRs. A generic pressure channel SCWR, which is the focus of this paper, operates at a pressure of 25 MPa with inlet and outlet coolant temperatures of 350 and 625°C, respectively. The high outlet temperature and pressure of the coolant make it possible to improve the thermal efficiency. On the other hand, high operating temperature and pressure of the coolant introduce a challenge for material selection and core design. In this view, there are two major issues that need to be addressed for further development of SCWR. First, the reactor core should be designed, which depends on a fuel channel design (for PCh SCWR). Second, a nuclear fuel and fuel cycle should be selected. Third, materials for core components and other key components should be selected based on material testing and experimental results. Several fuel-channel designs have been proposed for SCWRs. These fuel-channel designs can be classified into two categories: direct-flow and re-entrant channel concepts. The objective of this paper is to study thermal-hydraulic and Neutronic aspects of a re-entrant fuel channel design. With this objective, a thermal-hydraulic code has been developed in MATLAB which calculates the fuel centerline temperature, sheath temperature, coolant temperature and heat transfer coefficient profiles. A lattice code and a diffusion code were used in order to determine the power distribution inside the core. Then, the heat flux in a channel with the maximum thermal power was used as an input into the thermal-hydraulic code. This paper presents the fuel centerline temperature of a newly designed fuel bundle with UO2 as a reference fuel. The results show that the maximum fuel centerline temperature and the sheath temperature exceed the temperature limits of 1850°C and 850°C for fuel and sheath, respectively.


Author(s):  
V. G. Razumovskiy ◽  
Eu. N. Pis’mennyy ◽  
A. Eu. Koloskov ◽  
I. L. Pioro

The results of heat transfer to supercritical water flowing upward in a vertical annular channel (1-rod channel) and tight 3-rod bundle consisting of the tubes of 5.2-mm outside diameter and 485-mm heated length are presented. The heat-transfer data were obtained at pressures of 22.5, 24.5, and 27.5 MPa, mass flux within the range from 800 to 3000 kg/m2·s, inlet temperature from 125 to 352°C, outlet temperature up to 372°C and heat flux up to 4.6 MW/m2 (heat flux rate up to 2.5 kJ/kg). Temperature regimes of the annular channel and 3-rod bundle were stable and easily reproducible within the whole range of the mass and heat fluxes, even when a deteriorated heat transfer took place. The data resulted from the study could be applicable for a reference estimation of heat transfer in future designs of fuel bundles.


Author(s):  
Matthew Baldock ◽  
Wargha Peiman ◽  
Andrei Vincze ◽  
Rand Abdullah ◽  
Khalil Sidawi ◽  
...  

In order to increase the thermal efficiency of steam-cycle power plants it is necessary to achieve steam temperatures as high as possible. Current limiting factor for Nuclear Power Plants (NPPs) in achieving higher operating temperatures and, therefore, thermal efficiencies is pressures at which they can operate. From basic thermodynamics it is known that to increase further an outlet temperature in water-cooled reactors a pressure must also be increased. Current level of pressures in Pressurized Water Reactors (PWRs) is about 15–16 MPa. Therefore, next stage should be supercritical pressures, at least 23.5–25 MPa. However, such supercritical-water reactors with pressure vessels of 45–50 cm thickness don’t exist yet. One way around larger pressure vessels as well as the limit of temperature of the coolant on the saturation pressure is to employ a Pressure Channel (PCh) design with Superheated Steam channels (SHS). PCh reactors allow for different coolants and bundle configurations in one reactor core, in this case, steam would be a secondary coolant. In the 1960s and 1970s the USA and Soviet Union tested reactors using pressure channels to super-heat steam in-core to achieve outlet temperatures greater than what is currently possible with convention reactors. Nuclear materials are carefully chosen based on their neutron interaction properties in addition to their strength and resistance to corrosion. Introducing steam channels will not only change the neutronics behavior of the coolant, but require different fuel cladding and pressure-channel materials, specifically, stainless steels or Inconels, to withstand high-temperature steam. This paper will investigate the affect that steam, SS-304 and Inconel will have on neutron economy when introduced into a reactor design as well as required changes to fuel enrichment. It will also be necessary to investigate the effects of these material changes on power distribution inside a reactor. Pressure-channel design requires methods of fine control to maintain a balanced core-power distribution, the introduction of non-uniform coolant and reactor materials will further complicate maintaining uniform reactor power. The degree to which SHS channels will affect the power distribution is investigated in this paper.


Author(s):  
A. Dragunov ◽  
W. Peiman

Pressure drop calculation and temperature profiles associated with fuel and sheath are important aspects of a nuclear reactor design. The main objective of this paper is to determine the pressure drop in a fuel channel of a SuperCritical Water-cooled Reactor (SCWR) and to calculate the temperature profile of the sheath and the fuel bundles. One-dimensional steady-state thermal-hydraulic analysis was conducted. In this study, the pressure drops due to friction, acceleration, local losses, and gravity were calculated at supercritical conditions.


Author(s):  
Caleb Pascoe ◽  
Ashley Milner ◽  
Hemal Patel ◽  
Wargha Peiman ◽  
Graham Richards ◽  
...  

There are 6 prospective Generation-IV nuclear reactor conceptual designs. SuperCritical Water-cooled nuclear Reactors (SCWRs) are one of these design options. The reactor coolant in SCWRs will be light water operating at 25 MPa and up to 625°C, actually at conditions above the critical point of water (22.1 MPa and 374°C, respectively). Current Nuclear Power Plants (NPPs) around the world operate at sub-critical pressures and temperatures achieving thermal efficiencies within the range of 30–35%. One of the major advantages of SCWRs is increased thermal efficiency up to 45–50% by utilizing the elevated temperatures and pressures. SuperCritical Water (SCW) behaves as a single-phase fluid. This prevents the occurrence of “dryout” phenomena. Additionally, operating at SCW conditions allows for a direct cycle to be utilized, thus simplifying the steam-flow circuit. The components required for steam generation and drying can be eliminated. Also, SCWRs have the ability to support hydrogen co-generation through thermochemical cycles. There are two main types of SCWR concepts being investigated, Pressure-Vessel (PV) and Pressure-Tube (PT) or Pressure-Channel (PCh) reactors. The current study models a single fuel channel from a 1200-MWel generic PT-type reactor with a pressure of 25 MPa, an inlet temperature of 350°C and an outlet temperature of 625°C. Since, SCWRs are presently in the design phase there are many efforts in determining fuel and sheath combinations suited for SCWRs. The design criterion to determine feasible material combinations is restricted by the following constraints: 1) The industry accepted limit for fuel centreline temperature is 1850°C, and 2) sheath-material-temperature design limit is 850°C. The primary candidate fuel is uranium dioxide. However; previous studies have shown that the fuel centreline temperature of an UO2 pellet might exceed the industry accepted limit for the fuel centreline temperature. Therefore, investigation on alternative fuels with higher thermal conductivities is required to respect the fuel centreline temperature limit. Sheath (clad) materials must be able to withstand the aggressive SCW conditions. Ideal sheath properties are a high-corrosion resistance and high-temperature mechanical strength. Uranium dicarbide (UC2) is selected as a choice fuel, because of its high thermal conductivity compared to that of conventional nuclear fuels such as UO2, Mixed OXide (MOX) and Thoria (ThO2). The chosen sheath material is Inconel-600. This Ni-based alloy has high-yield strength and maintains its integrity beyond the design limit of 850°C. This paper utilizes a generic SCWR fuel channel containing a continuous 43-element bundle string. The bulk-fluid, sheath and fuel-centreline temperature profiles together with Heat Transfer Coefficient (HTC) profile were calculated along the heated length of a fuel channel at the maximum Axial Heat Flux Profiles (AHFPs).


Author(s):  
V. G. Razumovskiy ◽  
E. N. Pis’mennyy ◽  
A. E. Koloskov ◽  
I. L. Pioro

The results of heat transfer to supercritical water flowing upward in a vertical tight 7-rod bundle consisting of tubes of 5.2-mm outside diameter and 485-mm heated length are presented. The heat-transfer data were obtained at pressures of 22.5, 24.5, and 27.5 MPa, mass flux within the range from 700 to 1500 kg/m2s, inlet temperature from 125 to 325°C, outlet temperature up to 379°C and heat flux up to 1.6 MW/m2 (heat flux rate up to 1.5 kJ/kg). Temperature regimes of the bundle cooled by supercritical water were stable and easily reproducible within the whole range of the mass and heat fluxes, even when a deteriorated heat transfer took place. The data resulted from the study could be applicable for a reference estimation of heat transfer in future designs of the fuel bundles.


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