Neutronics Studies on a Generic Pressure-Channel Reactor With Nuclear Steam Superheat

Author(s):  
Matthew Baldock ◽  
Wargha Peiman ◽  
Andrei Vincze ◽  
Rand Abdullah ◽  
Khalil Sidawi ◽  
...  

In order to increase the thermal efficiency of steam-cycle power plants it is necessary to achieve steam temperatures as high as possible. Current limiting factor for Nuclear Power Plants (NPPs) in achieving higher operating temperatures and, therefore, thermal efficiencies is pressures at which they can operate. From basic thermodynamics it is known that to increase further an outlet temperature in water-cooled reactors a pressure must also be increased. Current level of pressures in Pressurized Water Reactors (PWRs) is about 15–16 MPa. Therefore, next stage should be supercritical pressures, at least 23.5–25 MPa. However, such supercritical-water reactors with pressure vessels of 45–50 cm thickness don’t exist yet. One way around larger pressure vessels as well as the limit of temperature of the coolant on the saturation pressure is to employ a Pressure Channel (PCh) design with Superheated Steam channels (SHS). PCh reactors allow for different coolants and bundle configurations in one reactor core, in this case, steam would be a secondary coolant. In the 1960s and 1970s the USA and Soviet Union tested reactors using pressure channels to super-heat steam in-core to achieve outlet temperatures greater than what is currently possible with convention reactors. Nuclear materials are carefully chosen based on their neutron interaction properties in addition to their strength and resistance to corrosion. Introducing steam channels will not only change the neutronics behavior of the coolant, but require different fuel cladding and pressure-channel materials, specifically, stainless steels or Inconels, to withstand high-temperature steam. This paper will investigate the affect that steam, SS-304 and Inconel will have on neutron economy when introduced into a reactor design as well as required changes to fuel enrichment. It will also be necessary to investigate the effects of these material changes on power distribution inside a reactor. Pressure-channel design requires methods of fine control to maintain a balanced core-power distribution, the introduction of non-uniform coolant and reactor materials will further complicate maintaining uniform reactor power. The degree to which SHS channels will affect the power distribution is investigated in this paper.

Author(s):  
Jeffrey C. Poehler ◽  
Gary L. Stevens ◽  
Anees A. Udyawar ◽  
Amy Freed

Abstract ASME Code, Section XI, Nonmandatory Appendix G (ASME-G) provides a methodology for determining pressure and temperature (P-T) limits to prevent non-ductile failure of nuclear reactor pressure vessels (RPVs). Low-Temperature Overpressure Protection (LTOP) refers to systems in nuclear power plants that are designed to prevent inadvertent challenges to the established P-T limits due to operational events such as unexpected mass or temperature additions to the reactor coolant system (RCS). These systems were generally added to commercial nuclear power plants in the 1970s and 1980s to address regulatory concerns related to LTOP events. LTOP systems typically limit the allowable system pressure to below a certain value during plant operation below the LTOP system enabling temperature. Major overpressurization of the RCS, if combined with a critical size crack, could result in a brittle failure of the RPV. Failure of the RPV could make it impossible to provide adequate coolant to the reactor core and result in a major core damage or core melt accident. This issue affected the design and operation of all pressurized water reactors (PWRs). This paper provides a description of an investigation and technical evaluation regarding LTOP setpoints that was performed to review the basis of ASME-G, Paragraph G-2215, “Allowable Pressure,” which includes provisions to address pressure and temperature limitations in the development of P-T curves that incorporate LTOP limits. First, high-level summaries of the LTOP issue and its resolution are provided. LTOP was a significant issue for pressurized water reactors (PWRs) starting in the 1970s, and there are many reports available within the U.S. Nuclear Regulatory Commission’s (NRC’s) documentation system for this topic, including Information Notices, Generic Letters, and NUREGs. Second, a particular aspect of LTOP as related to ASME-G requirements for LTOP is discussed. Lastly, a basis is provided to update Appendix G-2215 to state that LTOP setpoints are based on isothermal (steady-state) conditions. This paper was developed as part of a larger effort to document the technical bases behind ASME-G.


Author(s):  
Zhixiong Tan ◽  
Jiejin Cai

After Fukushima Daiichi Nuclear Power Plant accident, alternative fuel-design to enhance tolerance for severe accident conditions becomes particularly important. Silicon carbide (SiC) cladding fuel assembly gain more safety margin as novel accident tolerant fuel. This paper focuses on the neutron properties of SiC cladding fuel assembly in pressurized water reactors. Annular fuel pellet was adopted in this paper. Two types of silicon carbide assemblies were evaluated via using lattice calculation code “dragon”. Type one was consisted of 0.057cm SiC cladding and conventional fuel. Type two was consisted of 0.089cm SiC cladding and BeO/UO2 fuel. Compared the results of SiC cladding fuel assembly neutronic parameters with conventional Zircaloy cladding fuel assembly, this paper analyzed the safety of neutronic parameters performance. Results demonstrate that assembly-level reactivity coefficient is kept negative, meanwhile, the numerical value got a relatively decrease. Other parameters are conformed to the design-limiting requirement. SiC kinds cladding show more flat power distribution. SiC cases also show the ability of reducing the enrichment of fuel pellets even though it has higher xenon concentration. These types of assembly have broadly agreement neutron performance with the conventional cladding fuel, which confirmed the acceptability of SiC cladding in the way of neutron physics analysis.


2012 ◽  
Vol 134 (3) ◽  
Author(s):  
Ronald Gamble ◽  
William Server ◽  
Bruce Bishop ◽  
Nathan Palm ◽  
Carol Heinecke

The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code [1], Section XI, Appendix G provides a deterministic procedure for defining Service Level A and B pressure–temperature limits for ferritic components in the reactor coolant pressure boundary. An alternative risk-informed methodology has been developed for ASME Section XI, Appendix G. This alternative methodology provides easy to use procedures to define risk-informed pressure–temperature limits for Service Level A and B events, including leak testing and reactor start-up and shut-down. Risk-informed pressure–temperature limits provide more operational flexibility, particularly for reactor pressure vessels with relatively high irradiation levels and radiation sensitive materials. This work evaluated selected plants spanning the population of pressurized water reactors (PWRs) and boiling water reactors (BWRs). The evaluation included determining appropriate material properties, reviewing operating history and system operational constraints, and performing probabilistic fracture mechanics (PFM) analyses. The analysis results were used to define risk-informed pressure–temperature relationships that comply with safety goals defined by the United States (U.S.) Nuclear Regulatory Commission (NRC). This alternative methodology will provide greater operational flexibility, especially for Service Level A and B events that may adversely affect efficient and safe plant operation, such as low-temperature-over-pressurization for PWRs and system leak testing for BWRs. Overall, application of this methodology can result in increased plant efficiency and increased plant and personnel safety.


2019 ◽  
Vol 63 (2) ◽  
pp. 328-332 ◽  
Author(s):  
Ákos Horváth ◽  
Attila R. Imre ◽  
György Jákli

The Supercritical Water Cooled Reactor (SCWR) is one of the Generation IV reactor types, which has improved safety and economics, compared to the present fleet of pressurized water reactors. For nuclear applications, most of the traditional materials used for power plants are not applicable, therefore new types of materials have to be developed. For this purpose corrosion tests were designed and performed in a supercritical pressure autoclave in order to get data for the design of an in-pile high temperature and high-pressure corrosion loop. Here, we are presenting some results, related to corrosion resistance of some potential structural and fuel cladding materials.


2013 ◽  
Vol 10 (2) ◽  
pp. 6-10 ◽  
Author(s):  
Petr Pospíšil

Abstract Some commercial nuclear power plants have been permanently shut down to date and decommissioned using dismantling methods. Other operating plants have decided to undergo an upgrade process that includes replacement of reactor internals. In both cases, there is a need to perform a segmentation of the reactor vessel internals with proven methods for long term waste disposal. Westinghouse has developed several concepts to dismantle reactor internals based on safe and reliable techniques, including plasma arc cutting (PAC), abrasive waterjet cutting (AWJC), metal disintegration machining (MDM), or mechanical cutting. Mechanical cutting has been used by Westinghouse since 1999 for both Pressurized Water Reactors (PWR’s) and Boiling Water Reactors (BWR’s) and its process has been continuously improved over the years. The complexity of the work requires well designed and reliable tools. Different band saws, disc saws, tube cutters and shearing tools have been developed to cut the reactor internals. All of those equipments are hydraulically driven which is very suitable for submerged applications. Westinghouse experience in mechanical cutting has demonstrated that it is an excellent technique for segmentation of internals. In summary, the purpose of this paper will be to provide an overview of the Westinghouse mechanical segmentation process, based on actual experience from the work that has been completed to date.


Author(s):  
M. S. Kalsi ◽  
Patricio Alvarez ◽  
Thomas White ◽  
Micheal Green

A previous paper [1] describes the key features of an innovative gate valve design that was developed to overcome seat leakage problems, high maintenance costs as well as issues identified in the Nuclear Regulatory Commission (NRC) Generic Letters 89-10, 95-07 and 96-05 with conventional gate valves [2,3,4]. The earlier paper was published within a year after the new design valves were installed at the Pilgrim Nuclear Plant — the plant that took the initiative to form a teaming arrangement as described in [1] which facilitated this innovative development. The current paper documents the successful performance history of 22 years at the Pilgrim plant, as well as performance history at several other nuclear power plants where these valves have been installed for many years in containment isolation service that requires operation under pipe rupture conditions and require tight shut-off in both Pressurized Water Reactors (PWRs) and Boiling Water Reactors (BWRs). The performance history of the new valve has shown to provide significant performance advantage by eliminating the chronic leakage problems and high maintenance costs in these critical service applications. This paper includes a summary of the design, analysis and separate effects testing described in detail in the earlier paper. Flow loop testing was performed on these valves under normal plant operation, various thermal binding and pressure locking scenarios, and accident/pipe rupture conditions. The valve was designed, analyzed and tested to satisfy the requirements of ANSI B16.41 [9]; it also satisfies the requirements of ASME QME 1-2012 [10]. The results of the long-term performance history including any degradation observed and its root cause are summarized in the paper. Paper published with permission.


Author(s):  
April Smith ◽  
Kenneth J. Karwoski

Steam generators placed in service in the 1960s and 1970s were primarily fabricated from mill-annealed Alloy 600. Over time, this material proved to be susceptible to stress corrosion cracking in the highly pure primary and secondary water chemistry environments of pressurized-water reactors. The corrosion ultimately led to the replacement of steam generators at numerous facilities, the first U.S. replacement occurring in 1980. Many of the steam generators placed into service in the 1980s used tubes fabricated from thermally treated Alloy 600. This tube material was thought to be less susceptible to corrosion. Because of the safety significance of steam generator tube integrity, this paper evaluates the operating experience of thermally treated Alloy 600 by looking at the extent to which it is used and recent results from steam generator tube examinations.


Author(s):  
Jaehyun Cho ◽  
Yong-Hoon Shin ◽  
Il Soon Hwang

Although the current Pressurized Water Reactors (PWRs) have significantly contributed to the global energy supply, PWRs have not been considered as a trustworthy energy solution owing to its several problems; spent nuclear fuels (SNFs), nuclear safety, and nuclear economy. In order to overcome these problems, lead-bismuth eutectic (LBE) fully passive cooling Small Modular Reactor (SMR) system is suggested. It is possible to not only provide the solution of the problem of SNFs through the transmutation feature of LBE coolant, but also increase the safety and economy through the concepts of the natural circulation cooling SMRs. It is necessary to maximize the advantages (safety and economy) of this type of Nuclear Power Plants for several applications in future. Accordingly, objective of the study is to maximize the reactor core power while the limitations of shipping size, materials endurance, long-burning criticality as well as safety under Beyond Design Basis Events must be satisfied. Design limitations of natural circulating LBE-cooling SMRs are researched and power maximization method is developed based on obtained design limitations. It is expected that the results are contributed to reactor design stage with providing several insights to designers as well as the methods for design optimization of other type of SMRs.


Author(s):  
William Server ◽  
Timothy Hardin ◽  
Milan Brumovsky´

The International Atomic Energy Agency (IAEA) has had a series of reactor pressure vessel (RPV) structural integrity programs that started back in the 1970s. These Coordinated Research Projects most recently have focused on use of the Master Curve fracture toughness testing approach for RPV and other ferritic steel components and on the issue of pressurized thermal shock (PTS) in operating pressurized water reactors. This paper will provide the current status for these projects and discuss the implications for improved safety of key ferritic steel components in nuclear power plants (NPPs).


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