Effect of Heat Flux on Droplet Entrainment Using Annular Flow Dryout Model

Author(s):  
Masroor Ahmad ◽  
Evgeniy Burlutskiy ◽  
Simon P. Walker ◽  
Geoffrey F. Hewitt

Annular film dryout depends upon the competition of entrainment, deposition and evaporation processes between the droplet-laden core and wall liquid film. In this paper, effect of heat flux on droplet entrainment is analyzed by modeling different low and high pressure diabatic annular flow experiments numerically using an annular flow dryout model (AFM). Overall, the AFM predicted the experimental data reasonably accurately. It is concluded that at high pressures increasing heat flux may enhance net entrainment considerably but this effect diminishes at low pressures.

Author(s):  
Fan Pu ◽  
Suizheng Qiu ◽  
Guanghui Su ◽  
Dounan Jia

The term annular flow is used to describe the configuration of vapor-liquid flow in which part of the liquid travels as a film on the wall and the rest is entrained as drops by the vapor core in the center of the channel. The objective of this paper is to develop a hydrodynamic model for vertical upward annular flow. A separated flow model is developed and the conservations of Mass, Momentum, Energy, entrainment rate correlation in wide range of conditions and interfacial frictional correlation are used to research the flow and heat transfer characteristic of annular flow. The liquid film thickness, liquid film mass flow rate, two-phase heat transfer coefficient pressure along axial position, local velocity profiles along radial position are predicted theoretically. The influence of the mass flux, heat flux on liquid film thickness, heat transfer coefficient etc. are investigated in detail. The critical heat flux are also predicted in vertical upward round tube according to the theory that the dryout in vertical annular flow emerges at the point where the film is depleted due to the integrating result of entrainment, deposition and evaporation. The influence of mass flux, inlet mass quality and tube diameter on critical heat flux is also predicted in this paper. Finally the predicted result of critical heat flux is compared with experimental data, and the theoretical CHF values are higher than that of experimental data, with error within 30%.


Author(s):  
Peng Chuanxin ◽  
Zan Yuanfeng

The critical heat flux (CHF) in horizontal tube under low flow condition is investigated in this paper. It is found that the boiling crisis occurs at the upper surface of the horizontal tube. According to the exit quality and flow pattern, the category of boiling crisis in the horizontal tube under low flow is considered to be Dryout. The prediction results of Bowring correlation and Lookup table are much larger than the experimental data. Because the Bowring correlation and Lookup table are proposed for the CHF prediction of vertical round tube. The distribution of liquid film in horizontal annular flow is asymmetrical due to gravity. The non-uniform distribution of the liquid film reduces the CHF.


Author(s):  
Hiroshi Kanno ◽  
Youngbae Han ◽  
Yusuke Saito ◽  
Naoki Shikazono

Heat transfer in micro scale two-phase flow attracts large attention since it can achieve large heat transfer area per density. At high quality, annular flow becomes one of the major flow regimes in micro two-phase flow. Heat is transferred by evaporation or condensation of the liquid film, which are the dominant mechanisms of micro scale heat transfer. Therefore, liquid film thickness is one of the most important parameters in modeling the phenomena. In macro tubes, large numbers of researches have been conducted to investigate the liquid film thickness. However, in micro tubes, quantitative information for the annular liquid film thickness is still limited. In the present study, annular liquid film thickness is measured using a confocal method, which is used in the previous study [1, 2]. Glass tubes with inner diameters of 0.3, 0.5 and 1.0 mm are used. Degassed water and FC40 are used as working fluids, and the total mass flux is varied from G = 100 to 500 kg/m2s. Liquid film thickness is measured by laser confocal displacement meter (LCDM), and the liquid-gas interface profile is observed by a high-speed camera. Mean liquid film thickness is then plotted against quality for different flow rates and tube diameters. Mean thickness data is compared with the smooth annular film model of Revellin et al. [3]. Annular film model predictions overestimated the experimental values especially at low quality. It is considered that this overestimation is attributed to the disturbances caused by the interface ripples.


Author(s):  
Jong-Shang Liu ◽  
Mark C. Morris ◽  
Malak F. Malak ◽  
Randall M. Mathison ◽  
Michael G. Dunn

In order to have higher power to weight ratio and higher efficiency gas turbine engines, turbine inlet temperatures continue to rise. State-of-the-art turbine inlet temperatures now exceed the turbine rotor material capability. Accordingly, one of the best methods to protect turbine airfoil surfaces is to use film cooling on the airfoil external surfaces. In general, sizable amounts of expensive cooling flow delivered from the core compressor are used to cool the high temperature surfaces. That sizable cooling flow, on the order of 20% of the compressor core flow, adversely impacts the overall engine performance and hence the engine power density. With better understanding of the cooling flow and accurate prediction of the heat transfer distribution on airfoil surfaces, heat transfer designers can have a more efficient design to reduce the cooling flow needed for high temperature components and improve turbine efficiency. This in turn lowers the overall specific fuel consumption (SFC) for the engine. Accurate prediction of rotor metal temperature is also critical for calculations of cyclic thermal stress, oxidation, and component life. The utilization of three-dimensional computational fluid dynamics (3D CFD) codes for turbomachinery aerodynamic design and analysis is now a routine practice in the gas turbine industry. The accurate heat-transfer and metal-temperature prediction capability of any CFD code, however, remains challenging. This difficulty is primarily due to the complex flow environment of the high-pressure turbine, which features high speed rotating flow, coupling of internal and external unsteady flows, and film-cooled, heat transfer enhancement schemes. In this study, conjugate heat transfer (CHT) simulations are performed on a high-pressure cooled turbine stage, and the heat flux results at mid span are compared to experimental data obtained at The Ohio State University Gas Turbine Laboratory (OSUGTL). Due to the large difference in time scales between fluid and solid, the fluid domain is simulated as steady state while the solid domain is simulated as transient in CHT simulation. This paper compares the unsteady and transient results of the heat flux on a high-pressure cooled turbine rotor with measurements obtained at OSUGTL.


2021 ◽  
Author(s):  
Junpei Tabuchi ◽  
Yuki Narushima ◽  
Kenichi Katono ◽  
Tomio Okawa

Abstract Many studies have been conducted on droplet entrainment in an annular flow regime, but little is known about droplet entrainment caused by nucleate boiling. In this report, visualization results of droplet entrainment caused by nucleate boiling are described. We observed two processes of droplet entrainment. The first one causes bubble bursting at a water surface. The second one causes filament breakup which occurs when the vapor bubble reaches and collapses at the interface between air and liquid. From comparison of the phenomena for the two processes, we found that the diameters of the droplets and vapor bubbles were considerably different. Using the results of this research allows the effect of forced convection to be taken into account. In the future, we plan to expand the amount of data and develop a boiling entrainment model under forced convection conditions.


2011 ◽  
Vol 32 (1) ◽  
pp. 89-108 ◽  
Author(s):  
Dariusz Mikielewicz ◽  
Michał Gliński ◽  
Jan Wajs

Experimental and theoretical study of dryout in annular flow in small diameter channels In the paper the experimental analysis of dryout in small diameter channels is presented. The investigations were carried out in vertical pipes of internal diameter equal to 1.15 mm and 2.3 mm. Low-boiling point fluids such as SES36 and R123 were examined. The modern experimental techniques were applied to record liquid film dryout on the wall, among the others the infrared camera. On the basis of experimental data an empirical correlation for predictions of critical heat flux was proposed. It shows a good agreement with experimental data within the error band of 30%. Additionally, a unique approach to liquid film dryout modeling in annular flow was presented. It led to the development of the three-equation model based on consideration of liquid mass balance in the film, a two-phase mixture in the core and gas. The results of experimental validation of the model exhibit improvement in comparison to other models from literature.


2015 ◽  
Vol 137 (2) ◽  
Author(s):  
Amen Younes ◽  
Ibrahim Hassan

Dry-out is an essential phenomenon that has been observed experimentally in both slug and annular flow regimes for flow boiling in mini and microchannels. The dry-out leads to a drastic drop in heat transfer coefficient, reversible flow and may cause a serious damage to the microchannel. Consequently, the study and prediction of this phenomenon is an essential objective for flow boiling in microchannels. The aim of this work is to develop an analytical model to predict the critical heat flux (CHF) based on the prediction of liquid film variation in annular flow regime for flow boiling in a horizontal uniformly heated circular microtube. The model is developed by applying one-dimensional (1D) separated flow model for a control volume in annular flow regime for steady, and sable saturated flow boiling. The influence of interfacial shear and inertia force on the liquid film thickness is taken into account. The effects of operating conditions, channel sizes, and working fluids on the CHF have been investigated. The model was compared with 110 CHF data points for flow boiling of various working fluids, (water, LN2, FC-72, and R134a) in single and multiple micro/minichannels with diameter ranges of (0.38≤Dh≤3.04 mm) and heated-length to diameter ratios in the range of (117.7 (117.7≤Lh/D≤470)470). Additionally, three CHF correlations developed for saturated flow boiling in a single microtube have been employed for the model validation. The model showed a good agreement with the experimental CHF data with mean absolute error (MAE) = 19.81%.


The velocity of ions in gases at reduced pressures was first investigated by Rutherford and by Langevin. Recently the author and others have carried out similar investigations. The results of these investigations show that for the negative ions in air the product of the mobility and the pressure is constant for pressures ranging from 760 mm. to 200 mm. of mercury, but with further reduction the product increases with the reduction of pressure, this increase becoming very great at low pressures. For the positive ions in air the product of the mobility and pressure is constant for pressures investigated between 760 mm. and 3 mm. of mercury. Similar results were obtained for the mobilities of the ions in other gases. The results show that if the ion is an aggregation of molecules, this aggregation becomes, at low pressures, less complex in the ease of the negative ion, while in the ease of the positive ion it persists down to 3 mm. of mercury. The purpose of the present research was the study of the mobilities of both kinds of ions in gases at high pressures. The method of investigation is based on the mathematical expression, developed by Prof. Rutherford, for the current between two plates, assuming that a very intense ionisation exists near the surface of one of the electrodes.


Author(s):  
J. P. Manning ◽  
S. P. Walker ◽  
G. F. Hewitt

The mechanism responsible for Critical Heat Flux (CHF) depends on the flow regime. In the annular flow regime it is normally assumed that CHF occurs when the liquid film dries out. The quality at the onset of annular flow varies, but is generally a few percent, and phenomenological models to predict CHF are routinely applied at qualities above this value. In this paper we will demonstrate that annular flow film dryout cannot occur until a quality significantly greater than this. This finding means that for a large fraction of the annular flow regime the film dryout mechanism cannot be responsible for CHF. This finding provides guidance as to under what circumstances such phenomenological models may properly be used.


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