Simulation of Char Dust Combustion Inside a Pyroscrubber Downstream of a Petroleum Coke Calcining Kiln

2010 ◽  
Author(s):  
Lei Zhao ◽  
Ting Wang
Keyword(s):  
Energy Saving ◽  
Petroleum Coke ◽  
Gas Flow ◽  
Flame Temperature ◽  
Combustion Efficiency ◽  
Energy Output ◽  
Combustion Model ◽  
Phase Flow ◽  
Two Phase ◽  
Particle Combustion

A pyroscrubber is a furnace used in the petroleum coke calcining industry to recover energy from the carbonaceous contents, including char dust and hydrocarbon volatiles of the exhaust gas from the calcination kiln. The combusted hot gases are used to generate steam and produce electricity, so it is important to optimize the pyroscrubber performance to produce high-grade combusted gases to generate steam but with minimal emissions. A previous study employed the locally-homogeneous flow (LHF) model to study rhe means to improve combustion efficiency and reduce emissions. In the LHF model, the inter-phase exchange rates of mass, momentum and energy are assumed to be infinitely fast, so the dispersed phase (char dust) can be simplified as the gas phase, and the complex two-phase flow is then treated as a single-phase flow. In this study, LHF model is replaced with a solid particle combustion model by incorporating both finite-rate heterogeneous and homogeneous combustion processes. Results reveal that the particle combustion model generates much higher local flame temperature (2200K) than in LHF model (1800K). All char particles are burned before or in the high-bay area. Total energy output of the case with particle combustion model is 92% of the LHF model. Furthermore, motivated by the potential energy saving from removing the air blower power supply, this study further investigates the possible benefit of running the pyroscrubber with the ventilation doors open. Three cases with different combinations of air injections and door opening have been studied. Results show that the gas flow is stably stratified with a large amount of the entrained cold air moving at the bottom of the chamber and the hot combusted gas moving through the top. With bottom doors completely open, sufficient air can be drawn into the pyroscrubber without the need of blowing air in, but the combustion gases will be overcooled making this practice unfavorable from the energy saving point of view.

Simulation of Char Dust Combustion Inside a Pyroscrubber Downstream of a Petroleum Coke Calcining Kiln

2012 ◽  
Vol 4 (1) ◽  
Author(s):  
Zhao Lei ◽  
Wang Ting
Keyword(s):  
Energy Saving ◽  
Petroleum Coke ◽  
Gas Flow ◽  
Flame Temperature ◽  
Combustion Efficiency ◽  
Energy Output ◽  
Combustion Model ◽  
Phase Flow ◽  
Two Phase ◽  
Particle Combustion

A pyroscrubber is a furnace used in the petroleum coke calcining industry to recover energy from the carbonaceous contents, including char dust and hydrocarbon volatiles of the exhaust gas from the calcination kiln. The combusted hot gases are used to generate steam and produce electricity, so it is important to optimize the pyroscrubber performance to produce high-grade combusted gases to generate steam but with minimal emissions. A previous study employed the locally-homogeneous flow (LHF) model to study the means to improve combustion efficiency and reduce emissions. In the LHF model, the interphase exchange rates of mass, momentum and energy are assumed to be infinitely fast, so the dispersed phase (char dust) can be simplified as the gas phase, and the complex two-phase flow is then treated as a single-phase flow. In this study, LHF model is replaced with a solid particle combustion model by incorporating both finite-rate heterogeneous and homogeneous combustion processes. Results reveal that the particle combustion model generates much higher local flame temperature (2200 K) than in LHF model (1800 K). All char particles are burned before or in the high-bay area. Total energy output of the case with particle combustion model is 92% of the LHF model. Furthermore, motivated by the potential energy saving from removing the air blower power supply, this study further investigates the possible benefit of running the pyroscrubber with the ventilation doors open. Three cases with different combinations of air injections and door opening have been studied. Results show that the gas flow is stably stratified with a large amount of the entrained cold air moving at the bottom of the chamber and the hot combusted gas moving through the top. With the bottom doors completely open, sufficient air can be drawn into the pyroscrubber without the need of blowing air in, but the combustion gases will be overcooled making this practice unfavorable from the energy saving point of view.

The influence of the Stokes and Archimedes forces on the stability of a two-phase flow

2003 ◽  
Vol 3 ◽  
pp. 266-270
Author(s):  
B.H. Khudjuyerov ◽  
I.A. Chuliev
Keyword(s):  
Spectral Method ◽  
Stability Region ◽  
Gas Flow ◽  
Two Phase Flow ◽  
Solid Phase ◽  
Stability Characteristic ◽  
Phase Flow ◽  
Two Phase ◽  
The Stability

The problem of the stability of a two-phase flow is considered. The solution of the stability equations is performed by the spectral method using polynomials of Chebyshev. A decrease in the stability region gas flow with the addition of particles of the solid phase. The analysis influence on the stability characteristic of Stokes and Archimedes forces.

Numerical Simulation of Two-Phase Flow inside and outside a Swirl Nozzle for Dispersing Superfine Powder

2012 ◽  
Vol 505 ◽  
pp. 170-174
Author(s):  
Wei Dong Shi ◽  
Liang Zhang ◽  
Hai Yan He ◽  
Jiang Hai Liu ◽  
Liang Chen
Keyword(s):  
Total Pressure ◽  
Concentration Distribution ◽  
Gas Flow ◽  
Reynolds Stress Model ◽  
Phase Flow ◽  
Discrete Phase Model ◽  
Two Phase ◽  
Discrete Phase ◽  
Particle Group ◽  
Nozzle Structure

In this paper, a swirl nozzle is established to disperse superfine powder aerodynamically. And Reynolds stress model (RSM) is adopted to simulate the strongly swirling, compressible and transonic gas flow in the nozzle and its rear. Combined with discrete phase model (DPM), the concentration distribution of particle group in size of 2.5μm is studied. The simulated results show that, the distribution of swirl strength is determined basically by the nozzle structure, while the total pressure has little effect on it; compared with an irrotational nozzle, the swirl nozzle could achieve a better dispersing effect for superfine powder.

Experimental, Numerical, and Statistical Investigation of Two Phase Flow in a Cylindrical Perforation Tunnel

2021 ◽  
Author(s):  
Ekhwaiter Abobaker ◽  
Abadelhalim Elsanoose ◽  
Mohammad Azizur Rahman ◽  
Faisal Khan ◽  
Amer Aborig ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Steady State ◽  
Statistical Analysis ◽  
Flow Rate ◽  
Gas Flow ◽  
Two Phase Flow ◽  
Phase Flow ◽  
Gas Flow Rate ◽  
Two Phase ◽  
Flow Through

Abstract Perforation is the final stage in well completion that helps to connect reservoir formations to wellbores during hydrocarbon production. The drilling perforation technique maximizes the reservoir productivity index by minimizing damage. This can be best accomplished by attaining a better understanding of fluid flows that occur in the near-wellbore region during oil and gas operations. The present work aims to enhance oil recovery by modelling a two-phase flow through the near-wellbore region, thereby expanding industry knowledge about well performance. An experimental procedure was conducted to investigate the behavior of two-phase flow through a cylindrical perforation tunnel. Statistical analysis was coupled with numerical simulation to expand the investigation of fluid flow in the near-wellbore region that cannot be obtained experimentally. The statistical analysis investigated the effect of several parameters, including the liquid and gas flow rate, liquid viscosity, permeability, and porosity, on the injection build-up pressure and the time needed to reach a steady-state flow condition. Design-Expert® Design of Experiments (DoE) software was used to determine the numerical simulation runs using the ANOVA analysis with a Box-Behnken Design (BBD) model and ANSYS-FLUENT was used to analyses the numerical simulation of the porous media tunnel by applying the volume of fluid method (VOF). The experimental data were validated to the numerical results, and the comparison of results was in good agreement. The numerical and statistical analysis demonstrated each investigated parameter’s effect. The permeability, flow rate, and viscosity of the liquid significantly affect the injection pressure build-up profile, and porosity and gas flow rate substantially affect the time required to attain steady-state conditions. In addition, two correlations obtained from the statistical analysis can be used to predict the injection build-up pressure and the required time to reach steady state for different scenarios. This work will contribute to the clarification and understanding of the behavior of multiphase flow in the near-wellbore region.

Wet Gas Flow Metering Based on Differential Pressure and BSS Techniques

2011 ◽  
Vol 383-390 ◽  
pp. 4922-4927
Author(s):  
Peng Xia Xu ◽  
Yan Feng Geng
Keyword(s):  
Flow Rate ◽  
Liquid Flow ◽  
Gas Flow ◽  
Two Phase Flow ◽  
Liquid Flow Rate ◽  
Differential Pressure ◽  
Phase Flow ◽  
Two Phase ◽  
Flow Metering ◽  
Wet Gas

Wet gas flow is a typical two-phase flow with low liquid fractions. As differential pressure signal contains rich information of flow parameters in two-phase flow metering, a new method is proposed for wet gas flow metering based on differential pressure (DP) and blind source separation (BSS) techniques. DP signals are from a couple of slotted orifices and the BSS method is based on time-frequency analysis. A good relationship between the liquid flow rate and the characteristic quantity of the separated signal is established, and a differential pressure correlation for slotted orifice is applied to calculate the gas flow rate. The calculation results are good with 90% relative errors less than ±10%. The results also show that BSS is an effective method to extract liquid flow rate from DP signals of wet gas flow, and to analysis different interactions among the total DP readings.

Influence of selected parameters on phenomena of two-phase flow and heat exchange in TSL furnace – numerical investigation

2017 ◽  
Vol 27 (12) ◽  
pp. 2799-2815
Author(s):  
Ewa Kolczyk ◽  
Zdzisław Miczkowski ◽  
Józef Czernecki
Keyword(s):  
Numerical Simulation ◽  
Heat Exchange ◽  
Liquid Slag ◽  
Gas Flow ◽  
Two Phase Flow ◽  
New Technology ◽  
Phase Flow ◽  
Two Phase ◽  
Content Type ◽  
Submerged Lance

Purpose The purpose of this study is application of a numerical simulation for determination of the influence of geometric parameters of a furnace and hydrodynamics of the gas introduced by a vertical submerged lance on the process of feed mixing and temperature distribution. Design/methodology/approach A numerical simulation with Phoenics software was applied for modeling of liquid phase movement and heat exchange between the gas supplied through a lance and the slag feed in a top submerged lance (TSL) furnace. The simulation of a two-phase flow of a slag–gas mixture based on the inter phase slip algorithm module was conducted. The influence of selected parameters, such as depth of lance submergence, gas flow rate and change of furnace geometry, on the phenomena of movement was studied. Findings Growth of dynamics of mixing with the depth of lance submergence and with increase of gas velocity in the lance was observed. Formation of a recirculation zone in the liquid slag was registered. Movement of the slag caused by the gas flow brought homogenization of the temperature field. Originality/value The study applied the simulation of a two-phase flow in the liquid slag–gas system in steady state, taking into account heat transfer between phases. It provides possibilities for optimization and selection of process parameters within the scope of the developed new technology using a TSL furnace.

Numerical Simulation of Two-Phase Flow under High Acceleration in SRM with Submerged Nozzle

2013 ◽  
Vol 712-715 ◽  
pp. 1253-1258
Author(s):  
Hai Feng Xue ◽  
Xiong Chen ◽  
Yong Ping Wang ◽  
Ya Zheng
Keyword(s):  
Flow Field ◽  
Gas Flow ◽  
Two Phase Flow ◽  
Phase Flow ◽  
Particle Phase ◽  
Solid Rocket Motor ◽  
Two Phase ◽  
Submerged Nozzle ◽  
High Acceleration ◽  
Axial Acceleration

The two-dimension axisymmetric and two-phase flow in a full-size solid rocket motor with submerged nozzle under high acceleration condition has been simulated with Euler-Lagrange model. Without acceleration and under high axial acceleration on particle trajectories, the influences of different particle diameters were analyzed. The difference between gas flow field and two-phase flow field is significant. The particle accumulation zone above the inner wall of chamber and nozzle is mainly concentrated in two regions. The axial acceleration will intensify the impaction to the end of the chamber. The accretion of the particle phase diameter will increase the inertia of the particle phase, which may cause the following property worse, and the particles can easily form a highly-concentrated aggregation flow.

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