An Adaptive Pressure Servo-Control Design for Variable Displacement Pumps

2000 ◽  
Author(s):  
Hongliu Du ◽  
Noah D. Manring
Keyword(s):  
Adaptive Learning ◽  
Control Design ◽  
Time History ◽  
Order System ◽  
Loop Control ◽  
Control Approach ◽  
Displacement Pump ◽  
Variable Displacement ◽  
Discharge Pressure ◽  
Variable Displacement Pumps

Abstract In this paper, a new pressure control scheme for a variable displacement pump is proposed under the consideration of various system uncertainties. The control design reported in this paper provides an effective approach for controlling the discharge pressure of variable displacement pumps to asymptotically track the desired pressure time history. With the provided nonlinear control design, the output pressure error dynamics are presented in a first order system with which the system performance is restricted by the limitations on control actuation, unmodeled dynamics, and parametric uncertainties. The discharge pressure overshoot is eliminated for the compensated closed-loop control system. On-line adaptive learning is introduced to compensate for the uncertainty in the pressure carry-over angle, which induces the most significant torque on the swashplate in a variable displacement pump. Experimental results are provided to validate the effectiveness of the proposed control approach.

An E/H Displacement and Power Control Design for Hydraulic Variable Displacement Pumps

2001 ◽  
Author(s):  
Hongliu Du
Keyword(s):  
Power Control ◽  
Mechanical Design ◽  
Control Design ◽  
Time History ◽  
Theoretical Development ◽  
Step Response ◽  
Displacement Control ◽  
Variable Displacement ◽  
Error Dynamics ◽  
Variable Displacement Pumps

Abstract In this paper, a novel E/H control design is proposed for displacement and power control of hydraulic variable displacement pumps. The displacement control is treated as tracking the desired swashplate angle time history αd(t) with the consideration of system uncertainties. The robust stability of the control system is achieved by a very rugged control design. The resulting error dynamics is of first order, which guarantees no overshoot for step response. An adaptive term is added to further improve the system performance. The smooth transfers between the displacement control and power control modes are achieved. The provided control design significantly simplifies the hydro-mechanical design for variable displacement pumps and results in a cost reduced pump with a better performance. Experimental results validate the theoretical development.

An E/H Control Design for a Hydraulic Variable Displacement Axial Piston Motor

2011 ◽  
Author(s):  
Hongliu Du
Keyword(s):  
Adaptive Learning ◽  
Lower Cost ◽  
Learning Algorithm ◽  
Control Design ◽  
Test Results ◽  
Satisfactory Performance ◽  
Control Scheme ◽  
Variable Displacement ◽  
System Uncertainties ◽  
Axial Piston

A simple and novel speed control scheme for variable displacement motors has been developed under the consideration of some system uncertainties. Theoretical analysis and experimental test results have shown that the proposed control strategy is capable of driving the swashplate to track its desired trajectory with robust stability and satisfactory performance. An adaptive learning algorithm enables the controls to automatically adjust for uncertainties in the control bias current. Compared with its hydro-mechanical counterpart, the provided E/H control results in a hydraulic variable displacement motor with lower cost and better performance.

Simulation and Field Experiments With an Agricultural Tractor of a Robust Control for a Complete Fluid Power Circuit Using a New Electro-Hydraulic Pump: Part II—Control

2010 ◽  
Author(s):  
Pandeli Borodani ◽  
Davide Colombo ◽  
Marco Forestello ◽  
Patrizio Turco ◽  
Riccardo Morselli
Keyword(s):  
Field Experiments ◽  
Optimization Techniques ◽  
Point Of View ◽  
Hydraulic Pump ◽  
Power Circuit ◽  
Control Approach ◽  
New Device ◽  
Displacement Pump ◽  
Variable Displacement ◽  
Energetic Point

The plant under control is the hydraulic circuit arranged by CNH in a prototype agriculture tractor of medium segment, where instead of the conventional main hydraulic pump, a new device electronically piloted, is installed. The main purpose is basically to obtain some advantages according to the energetic point of view, by means of an appropriate control structure, managing the electronic variable displacement pump. The frontier of the new systems requires the employment of the advanced control techniques, in order to assure the levels of precision, reliability, robustness demanded from systems. The control design methodology employed in the present case is based on robust H∞ optimization techniques, where robust stability properties are guaranteed in presence of unaccountable dynamics and other destabilizing factors. The effectiveness of the proposed control approach is tested on the demonstrative tractor realized from the CNH Agriculture at Modena plants, in all real conditions.

Software Enabled Variable Displacement Pumps: Experimental Studies

2006 ◽  
Author(s):  
Michael B. Rannow ◽  
Haink C. Tu ◽  
Perry Y. Li ◽  
Thomas R. Chase
Keyword(s):  
Experimental Studies ◽  
Check Valve ◽  
Design Parameters ◽  
Duty Ratio ◽  
System Response ◽  
Experimental Apparatus ◽  
Displacement Pump ◽  
Variable Displacement ◽  
Valve Control ◽  
Variable Displacement Pumps

The majority of hydraulic systems are controlled using a metering valve or the use of variable displacement pumps. Metering valve control is compact and has a high control bandwidth, but it is energy inefficient due to throttling losses. Variable displacement pumps are far more efficient as the pump only produces the required flow, but comes with the cost of additional bulk, sluggish response, and added cost. In a previous paper [1], a hydromechanical analog of an electronic switch-mode power supply was proposed to create the functional equivalent of a variable displacement pump. This approach combines a fixed displacement pump with a pulse-width-modulated (PWM) on/off valve, a check valve, and an accumulator. The effective pump displacement can be varied by adjusting the PWM duty ratio. Since on/off valves exhibit low loss when fully open or fully closed, the proposed system is potentially more energy efficient than metering valve control, while achieving this efficiency without many of the shortcomings of traditional variable displacement pumps. The system also allows for a host of programmable features that can be implemented via control of the PWM duty ratio. This paper presents initial experimental validation of the concept as well as an investigation of the system efficiency. The experimental apparatus was built using available off-the-shelf components and uses a linear proportional spindle valve as the PWM valve. Experimental results confirm that the proposed approach can achieve variable control function more efficiently than a valve controlled system, and that by increasing the PWM frequency and adding closed-loop control can decrease system response times and of the output ripple magnitude. Sources of inefficiency and their contributions are also investigated via modeling, simulation and are validated by experiments. These indicate design parameters for improving inefficiency.

Software Enabled Variable Displacement Pumps

2005 ◽  
Author(s):  
Perry Y. Li ◽  
Cassie Y. Li ◽  
Thomas R. Chase
Keyword(s):  
Feedback Control ◽  
Response Time ◽  
Low Cost ◽  
Hydraulic Systems ◽  
Ongoing Research ◽  
Throttle Valve ◽  
System Pressure ◽  
Displacement Pump ◽  
Variable Displacement ◽  
Variable Displacement Pumps

Direct pump control of hydraulic systems is more energy efficient than throttle valve based methods to control hydraulic systems. This requires variable displacement pumps that are responsive and capable of electronic control. Such Electronic Displacement Controlled (EDC) pumps tend to be significantly larger, heavier and more expensive than fixed displacement counterparts. In addition, achievable control bandwidths are typically lower than throttle valve based control approaches. We have recently begun a project to achieve the functionality of a variable displacement pump by combining a fixed displacement pump, a pulse width modulated (PWM) on/off valve under closed loop feedback control, and an accumulator. The proposed topology is the hydro-mechanical analog of the DC-DC boost converter in power electronics. Since on/off valves have little loss in either the on or the off state, this approach is potentially more efficient than throttle valve based control approaches. It has the small size/weight and low cost advantages of a fixed displacement pump. Faster response can be expected by eliminating the intervening inertias of the swash plate control system. The pump’s functionalities can also be easily programmed by controlling the PWM on/off valve in different manners. This paper presents some preliminary results from this ongoing research program. While the PWM valve based approach provides desirable features, it also introduces undesirable ripples to the system pressure and flow rate. It is shown that increasing the accumulator pre-charge pressure and the accumulator volume can decrease ripple size at the expense of response time. This apparent trade-off can be alleviated by feedback control to achieve fast response time while keeping ripple small. Feedback control using PWM control must be implemented with care since the conventional “state-space” model may not be valid when the PWM frequency is low. On the other hand, increasing PWM frequency reduces ripple size and enables the system to achieve high control bandwidths.

Modeling and Control Design of a Powertrain Simulation Testbed for Earthmoving Vehicles

1999 ◽  
Author(s):  
Eko A. Prasetiawan ◽  
Rong Zhang ◽  
Andrew G. Alleyne ◽  
Tsu-Chin Tsao
Keyword(s):  
First Principles ◽  
Control Design ◽  
System Response ◽  
Prime Mover ◽  
Linear Quadratic ◽  
Modeling And Control ◽  
Initial Control ◽  
Displacement Pump ◽  
Variable Displacement ◽  
And Control

Abstract A nonlinear model of an Earthmoving Vehicle Powertrain Simulator is developed using both first principles as well as I/O data. The model is an interconnection of subsystem models, which consist of a prime mover, a variable-displacement pump, proportional flow valves, and fixed-displacement motor models. In addition, a typical drive or tractive load of an earthmoving vehicle is also presented and implemented in the system as one of the loads. Efforts have been directed to develop a simple model in order to cater to developing and testing powertrain controllers as well as studying the dynamic behavior of such systems. An initial control design approach utilizing the Linear Quadratic technique is also presented. The controller is aimed at regulating load speeds in presence of a step load disturbance. The simulation results of the compensated system response are presented.

scholarly journals Dynamic and efficiency characteristics of an inlet metering valve controlled fixed displacement pump

2016 ◽  
Author(s):  
◽  
Julie Kay Wisch
Keyword(s):  
Significant Loss ◽  
Hydraulic Systems ◽  
Hydraulic Pump ◽  
Pump Design ◽  
Displacement Pump ◽  
Variable Displacement ◽  
Spool Valve ◽  
Complex Parts ◽  
Pressure Controlled ◽  
Variable Displacement Pumps

This project developed the inlet metering system. An inlet metering system represents a new option in hydraulic pump design. Traditional pressure controlled hydraulic pumps rely on either swashplate displacement (for variable displacement pumps) or bleed off valves (for fixed displacement pumps). Variable displacement pumps require mechanically complex parts which are expensive to machine and prone to break down. Bleed off valves represent a significant loss in system efficiency. In contrast, the inlet metering system is able to make use of a fixed displacement pump (which is relatively inexpensive and mechanically robust) and a two-way spool valve. This dissertation goes through the process of designing the valve and pump dimensions, presents a theoretical dynamic analysis, studies the control law associated with this pump, and examines the energy requirements associated with inlet metering system operation. A prototype of the design was constructed and experimental data was used to validate the efficiency analysis. The major finding associated with this work was that the inlet metering system can be designed to display a first order pressure response. This means that when the inlet metering system is operated, the actual pressure in the system will never exceed the desired pressure. In contrast, traditional hydraulic systems will display up to 60% pressure overshoot, meaning the systems must be designed to handle pressures significantly greater than operating pressures. Additionally it was found that the inlet metering system is more efficient than using a bleed off valve, but less efficient than using a variable displacement pump.

scholarly journals A multi-channel $$\varvec{H}_\infty $$ preview control approach to load alleviation design for flexible aircraft

2021 ◽  
Author(s):  
Ahmed Khalil ◽  
Nicolas Fezans
Keyword(s):  
Design Methodology ◽  
Control Design ◽  
Doppler Lidar ◽  
Preview Control ◽  
Reduced Order ◽  
Control Approach ◽  
Structural Fatigue ◽  
Trade Offs ◽  
Gust Load Alleviation ◽  
Near Future

AbstractGust load alleviation functions are mainly designed for two objectives: first, alleviating the structural loads resulting from turbulence or gust encounter, and hence reducing the structural fatigue and/or weight; and second, enhancing the ride qualities, and hence the passengers’ comfort. Whilst load alleviation functions can improve both aspects, the designer will still need to make design trade-offs between these two objectives and also between various types and locations of the structural loads. The possible emergence of affordable and reliable remote wind sensor techniques (e.g., Doppler LIDAR) in the future leads to considering new types of load alleviation functions as these sensors would permit anticipating the near future gusts and other types of turbulence. In this paper, we propose a preview control design methodology for the design of a load alleviation function with such anticipation capabilities, based on recent advancements on discrete-time reduced-order multi-channel $$H_\infty $$ H ∞ techniques. The methodology is illustrated on the DLR Discus-2c flexible sailplane model.

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