In-Plane and Out-of-Plane Dynamic Response Predictions of a Truck Tire Using Detailed Finite Element and Rigid Ring Models

Author(s):  
Seokyong Chae ◽  
Fredrik O¨ijer ◽  
Mustafa El-Gindy ◽  
Mukesh Trivedi ◽  
Inge Johansson

A detailed nonlinear finite element analysis (FEA) model of a radial-ply truck tire, 295/75R22.5, has been developed using explicit FEA simulation software, PAM-SHOCK. For the validation of the model, the tire model predictions of contact patch area, vertical stiffness, and cornering characteristics, such as cornering force and aligning moment versus slip angle, at different vertical loads are in good agreement with available physical measurements. For complete vehicle simulations, a simplified rigid ring tire model is required for efficient analysis throughput. The behavior of such a tire model can be verified and improved by comparing responses with the developed FEA model. Moreover, the in-plane and out-of-plane tire parameters needed for the simplified rigid ring tire model could be virtually determined at various vertical loads by testing the FEA tire model instead of performing expensive tire parameters measurements. The in-plane and out-of-plane tire parameters are implemented into a simplified rigid ring tire model to perform durability tests. The durability tests are conducted to examine dynamic behaviors by using the FEA truck tire and the rigid ring tire models during running on a water drainage ditch at various vertical tire loads. The ditch is 12.0-cm (4.72-in) deep and lies in 45-degree angle against tire traveling direction. The dynamic responses such as vertical displacement, forces, and moments at tire center are predicted using both tire models. The results obtained from both models are in reasonable agreement.

Author(s):  
Zeinab El-Sayegh ◽  
Moustafa El-Gindy ◽  
Inge Johansson ◽  
Fredrik Öijer

Abstract This paper focuses on predicting the out-of-plane rigid ring model parameters of an off-road truck tire running over a flooded surface. The truck tire size 315/80R22.5 used in this study is modeled using Finite Element Analysis (FEA) technique and validated in static and dynamic responses. The flooded surface is modeled using Smoothed-Particle Hydrodynamics (SPH) technique and Murnaghan equation of state. The contact between the truck tire and a flooded surface is defined using node-symmetric node-to segment contact with edge treatment algorithm. The out-of-plane rigid ring tire model parameters include the lateral stiffness, cornering stiffness, self-aligning moment stiffness, and relaxation length. The out-of-plane rigid ring model parameters are computed at different operating conditions including various inflation pressures, vertical loads and water depth. The effect of the previously mentioned operating conditions on the tire-flooded surface interaction is examined and investigated.


Author(s):  
Seokyong Chae ◽  
James Allen ◽  
Fredrik O¨ijer ◽  
Moustafa El-Gindy ◽  
Mukesh Trivedi ◽  
...  

In this paper two finite element analysis (FEA) quarter-vehicle models (QVMs) are constructed using developed nonlinear 3-and 4-groove tread FEA radial-ply truck tire models. In addition to the FEA models, a rigid ring QVM is developed to observe the dynamic response of the rigid ring tire model under the effect of the sprung mass vertical motions. The rigid ring tire model was created in the authors' previous studies. In the rigid ring QVM, the suspension characteristics are similar to that used in the FEA QVMs. Simulations are conducted using explicit FEA simulation software, PAM-SHOCK. The FEA tire model predictions of contact patch area, static vertical stiffness, first mode of free vertical vibration, and yaw oscillation frequency response are compared with measurements and found to be in good agreement. After the successful validation tasks, the FEA QVMs is subjected to a durability test on a 74 cm-long and 8.6 cm-deep water drainage ditch to observe the dynamic tire responses. Meanwhile, measurements are conducted using a tractor-semitrailer. The vertical acceleration of the front axle that moves vertically together with front tires is measured and compared with the results from the QVMs. The predicted vertical accelerations from the QVMs exhibit similar results in magnitude and trend to each other. However, the measured peak values are lower than those observed from the QVMs due to a dynamic coupling effect from roll and pitch motions. Reasonable agreement between predicted and measured vertical acceleration is observed at higher speeds because the dynamic coupling effect is less significant on the front axle of the tractor-semitrailer at higher speeds. In order to compare the dynamic tire responses of the QVMs with measured values, special test equipment similar to the QVM is required to obtain the actual dynamic tire responses in the same quarter-vehicle environment.


Author(s):  
Seokyong Chae ◽  
Moustafa El-Gindy ◽  
Mukesh Trivedi ◽  
Inge Johansson ◽  
Fredrik O¨ijer

A detailed nonlinear finite element (FE) model of a radial-ply truck tire has been developed using an explicit FE code, PAM-SHOCK. The tire model was constructed to its extreme complexity with three-dimensional solid, layered membrane, and beam elements. In addition to the tire model itself, a rim model was included and rotated with the tire with proper mass and rotational inertial effects. The predicted tire responses, such as vertical stiffness, cornering force, and aligning moment, correlated very well to physical measurements. For complete vehicle simulations, a faster and simplified tire model is required for efficient analysis through-put. The behavior of such a tire model can be verified and improved by comparing responses with the developed FE model. Moreover, the parameters needed for the simplified model can be determined by the developed model instead of having to rely on tire measurements. The in-plane sidewall transitional stiffness and damping constants of the FE tire model were determined by rotating the tire on a cleat-drum. The other constants, such as in-plane rotational stiffness and damping constants, were determined by applying and releasing a tangential force on the rigid tread band of the FE tire model. The tire axle, spindle, and reaction force histories at longitudinal and vertical directions were recorded. In addition, the FFT algorithm was applied to examine the transient response in frequency domain. The tire steering characteristics were also determined. These parameters were used as input for a simplified rigid ring tire model. This study will discuss the results obtained from both the developed tire and the rigid ring tire models while both models are rolling at 12 mph constant linear speed and loading range of 13,345 N (3,000 lbs) to 53,378 N (12,000 lbs). The dynamic responses for the developed FE tire model were compared with the dynamics predicted using the rigid ring model. The results will show a successful attempt to capture the transient response of a tire rolling over a complex road profile.


Author(s):  
Lu Zhang ◽  
Shaohua Wang ◽  
Bing Li

The radial tire belt is composed of multi-layered fiber-reinforced cords with a very complex structure. Restricted by the computing speed, the simplified finite element (FE) tire model with equivalent belt is usually applied in the vehicle dynamic simulation. However, it is always difficult to obtain the material parameters of the equivalent belt. In this paper, a calculation method of equivalent belt material parameters for the simplified FE tire model is proposed based on the three-dimensional (3-D) anisotropic elasticity of the cord reinforced composites. The simulation results of the static radial stiffness, modal characteristics, and dynamic responses for the simplified FE tire model with parameters obtained by the calculation method were compared with experiment results. The results show that the deviation between the experiment and simulation is acceptable, and the validity of the calculation method is verified.


2016 ◽  
Vol 707 ◽  
pp. 154-158
Author(s):  
Somsak Limwongsakorn ◽  
Wasawat Nakkiew ◽  
Adirek Baisukhan

The proposed finite element analysis (FEA) model was constructed using FEA simulation software, ANSYS program, for determining effects of corrosion fatigue (CF) from TIG welding process on AISI 304 stainless steel workpiece. The FEA model of TIG welding process was developed from Goldak's double ellipsoid moving heat source. In this paper, the residual stress results obtained from the FEA model were consistent with results from the X-ray diffraction (XRD) method. The residual stress was further used as an input in the next step of corrosion fatigue analysis. The predictive CF life result obtained from the FEA CF model were consistent with the value obtained from stress-life curve (S-N curve) from the reference literaturature. Therefore, the proposed FEA of CF model was then used for predicting the corrosion fatigue life on TIG welding workpiece, the results from the model showed the corrosion fatigue life of 1,794 cycles with testing condition of the frequency ( f ) = 0.1 Hz and the equivalent load of 67.5 kN (equal to 150 MPa) with R = 0.25.


2000 ◽  
Vol 28 (2) ◽  
pp. 72-95 ◽  
Author(s):  
B. G. Kao

Abstract Traditional multibody dynamic (MBD) tire models concentrate on the tire patch force development and the tire in-plane characteristics. The tire lateral dynamics and nonlinear effects caused by the tire compliances during rough terrain driving and severe maneuvers are mostly neglected in vehicle analytical simulations. The tire finite element models, though capable of dealing with these phenomena, are basically not designed for quick vehicle dynamic evaluations. A simple three-dimensional (3-D) MBD tire model for full vehicle performance and maneuvering simulations over various road surfaces is therefore desirable for the ever expanding analysis capabilities and the improved accuracy of the computer-aided vehicle design analysis. In this paper a tire modeling concept to extend the in-plane dynamic tire model to full 3-D tire dynamics is proposed. Essentially, this tire model divides the traditional tire/wheel system model into three elements: two rigid bodies representing the wheel mass/inertia and the tire tread mass/inertia, and a spring/damper representing the sidewall visco-elasticity. Thus, 6 degrees-of-freedom (DOFs) are added for each tire over traditional tire models. Using any existing tire patch force calculation model, this proposed model can be used to simulate full 3-D dynamic responses of a vehicle. To implement this model, techniques to extract the nonlinear spring rates of the sidewalls and to enhance the tire patch force calculations over uneven terrains are explained in this paper. Results of the vehicle simulation using this tire model were compared with measured field data. They showed that this tire modeling concept yields a practical representation for tire 3-D nonlinear dynamic characteristics.


Author(s):  
Brent Shoffner ◽  
James Allen ◽  
Moustafa El-Gindy ◽  
Wayne Evenson ◽  
Mario A. Scaglione

Visual inspections of selected semitrailers during routine equipment checks revealed that the kingpin bent in the direction of 180 degrees from the direction that the semitrailer is towed. Confirmation from semitrailer repair facilities found that in some cases the semitrailer’s supporting structure developed unexpected cracks. These cracks were not thought to be age related but were most likely caused by high stresses from unknown high loads. In an effort to determine the forces at the kingpin and fifthwheel, TruckSim® modeling and simulation software was utilized to predict the forces in all three directions during various operating maneuvers. Computer simulations suggest the largest forces are experienced during coupling operations as opposed to severe maneuvering or braking. The development of a Finite Element Analysis (FEA) model of the tractor-semitrailer coupling determined that high coupling speeds would overload the kingpin-fifthwheel structure. The FEA model also allowed researchers to determine that a damping system would lower the forces at the kingpin-fifthwheel interface to the magnitude of forces experienced during normal operations. A literature search found no valid documented tests, and determined the SAE J133 kingpin loading requirements were incorrect.


2011 ◽  
Vol 105-107 ◽  
pp. 1181-1186 ◽  
Author(s):  
Yang Cao ◽  
Wang Ping ◽  
Wei Hua Zhao ◽  
Cai You Zhao

A vehicle model and a movable-point simple turnout model were established, and the influences on dynamic responses caused by turnout irregularities when train passes through No.18 turnout was analyzed by using the turnout dynamics simulation software based on finite element method. It shows that turnout dynamic responses are influenced by the combined effects of various types of irregularities, which produce bigger dynamic response than single irregularity. In the turnout devise and use, the distance between slide plate and switch rail or nose rail should be as close as possible, the position arrangements of traction points should be optimized and the insufficient displacement should be eliminated as much as possible; No.18 turnout structure design is reasonable, which can ensure the safety and the stability when train passes over turnout.


Author(s):  
Jeff Slade ◽  
Moustafa El-Gindy ◽  
Ryan Lescoe ◽  
Fredrik O¨ijer ◽  
Mukesh Trivedi ◽  
...  

A new rigid ring model with additional parameters was developed to model an off-road tire running on soil. In order to create this new rigid ring model, an FEA off-road truck tire was created and used to determine the in-plane and out-of-plane parameters for a tire running on soil. The soil, dense sand in this case, was modeled as an elastic-plastic solid with material properties obtained from published data. The longitudinal forces and the normal stress and shear stress distributions in the soil are compared with published data as preliminary validation. The general trends of soil flow from a rigid wheel model running on soil were used to validate the soil model. In addition, a model of a standard circular plate was used to determine the vertical pressure-sinkage curves and then these simulations were compared with available published measured data.


Author(s):  
Rustam Ali ◽  
Moustafa El-Gindy ◽  
Ranvir Dhillon ◽  
Trivedi Mukesh ◽  
Fredrik Öijer ◽  
...  

The advancement of computerized modeling has allowed for the creation of extensive pneumatic tire models. These models have been used to determine many tire properties and tire-road interaction parameters which are either prohibitively expensive or unavailable with physical models. This paper focuses on the prediction of tire-ground interaction with emphasis on individual and combined effect of tire slip angle and camber angle at various operating parameters. The forces generated at tire contact such as rolling resistance, cornering force, aligning moment and overturning moment can be predicted and used to optimize the tire design parameters. In addition to above stated, the three-groove FEA truck tire model representing radial-ply tire of size 295/75R22.5 was used in vertical load deflection test to determine enveloping characteristics under various load conditions and inflation pressures.


Sign in / Sign up

Export Citation Format

Share Document