Virtual Generation of Flexible Ring Tire Models Using Finite Element Analysis: Application to Dynamic Cleat Simulations

ABSTRACT The main goal of this work is to investigate if finite element (FE) model techniques with special applications of material properties accurately estimate the parameters of flexible ring tire models. It is known that commercially available ring tire models are used as standard tools for simulating and predicting vehicle ride and durability, e.g., rigid ring MF-Swift [1] and flexible ring Flexible Structure Tire Model (FTire) [2–5]. Despite wide acceptance of these models, difficulty in model parameterization limits their application in the vehicle development process. For estimation of tire dynamic stiffnesses and inertial properties, rolling tire cleat test data are required for most ring models. Although this test method produces reliable models, the parameterization is not time and cost effective as it requires measurement and processing of cleat data at multiple speeds and loads and is prone to test rig dynamic compliance variations. This approach also limits the ability to evaluate tire performances during the virtual stages of tire design. The objective of this work is to develop virtual data using time and cost effective FE-based methods towards the estimation of flexible ring model parameters rather than relying on measured cleat data on physical tires. Commercial product ABAQUS is used for the FE simulations and FTire for tire flexible ring model simulations. Two FE modeling techniques are utilized in this work. Firstly, it is shown that the dynamic stiffness of a rolling tire can be estimated from a steady state eigensolution modal analysis of a static tire using material properties characterized for a rolling tire. Secondly, a method of separation of the sidewall from the tread band is developed for the estimation of mass and bending properties of the tread band. The estimated stiffnesses, inertias, and dimensions from the FE model results are converted into FTire model parameters. Finally, to validate the virtually generated FTire model, simulated dynamic cleat data response trends at multiple inflation pressures and velocities are compared with measurements. The virtual FE based techniques presented in this work can be applied to other ring based models as well.

Dynamic input loads evaluation of a recreational vehicle frame using multibody dynamics hybrid modeling validated with experimental and full analytical modeling data

Knowledge of frame loads at the limits of the intended driving conditions is important during the design process of a vehicle structure. Yet, retrieving these loads is not trivial as the load path between the road and the frame mounting point is complex. Fortunately, recent studies have shown that multibody dynamic (MBD) simulations could be a powerful tool to estimate these loads. Two main categories of MBD simulations exist. Firstly, full analytical simulations, which have received great attention in the literature, are run in a virtual environment using a tire model and a virtual road. Secondly, hybrid simulations, also named semi analytical, uses experimental data from Wheel Force Transducers and Inertial Measurement Units to replace the road and tire models. It is still unclear how trustworthy semi analytical simulations are for frame load evaluation. Both methods were tested for three loads cases. It was found that semi analytical simulations were slightly better in predicting vehicle dynamic and frame loads than the full analytical simulations for frequencies under the MF-Tyre model valid frequency range (8 Hz) with accuracy levels over 90%. For faster dynamic maneuvers, the prediction accuracy was lower, in the 50%–80% range, with semi analytical simulations showing better results.

Research and modeling of tire cornering characteristics considering tread wear based on UniTire model

In view of the complexity of tire structure and working conditions, tire models are often based on complete and accurate test data. In combined with the theory of tire dynamics, the empirical and semi-empirical tire models are built. In order to accurately measure the tire mechanical properties, it is necessary to strictly control the wear state of the tire tread during the tire test. But there is still a certain amount of wear, which does not guarantee the consistency of the data. In order to study the influence of wear on the mechanical properties of the tire, based on the tire footprint pressure distribution model and brush model theory, combined with the brush model theory and the rubber block shear stiffness deformation theory, the tire cornering stiffness model under different wear conditions is established. The footprint pressure distribution model is built based on the results of footprint test under different wear conditions. And combined the test result with different tread wear conditions and the theory of brush model, the tire brush model considering tread wear conditions is built. Based on the above theoretical model, the UniTire tire cornering slip model considering the tread wear state is established. To verify the accuracy of the model, the UniTire cornering slip model is obtained by using the cornering slip data in three tread wear states, and the tire mechanical properties of the other tread wear conditions are predicted. The error between the simulation results of the model and the experimental results is small, which effectively prove the predictive ability of UniTire cornering slip model considering tread wear. This study will help to improve the UniTire tire model and provide theoretical and technical support for the UniTire indoor and outdoor expansion applications.

Analysis of Vertical Stiffness Characteristics Based on Spoke Shape of Non-Pneumatic Tire

Recently, research regarding non-pneumatic tires that are resistant to punctures has been actively conducted, and the spoke structure design of non-pneumatic tires has been found to be a crucial factor. This study aimed to analyze the vertical stiffness characteristics of a non-pneumatic tire based on the shape of the spoke under the application of a vertical load. The three-dimensional model of a commercial non-pneumatic tire was obtained from the manufacturer (Kumho Tire Co., Inc., Gwangju, Korea), and the vertical stiffness characteristics of the three tire models with modified spoke shapes were compared and analyzed based on a reference tire model. Results show that the vertical stiffness of the fillet applied model is most appropriate. Furthermore, the vertical stiffness characteristics of the analyzed tire models indicate that if fillets with a minimum size are applied to the spokes, the stability of the non-pneumatic tire is expected to improve.

The Analysis of Stone Trapping in Tire Tread for Various Road Conditions

A tire tends to trap stones in its tread pattern when the vehicle is on a move and this might affects the tire balance due to uneven tread wear of tread portion. The study aims to simulate stone trapping performance under various tire tread patterns and road conditions as well as assessing the performance of tires with stones trapped. The stone trapping phenomena on different tire tread pattern were analyzed under dry and wet road conditions. The tire models chosen were the symmetrical tire, asymmetrical tire, and directional tire. The model of these tires, stone and a flat road surface were created using SolidWorks and Fusion360 software and the static structural simulation is performed by using finite element analysis method. Tire inflation analysis and steady state rolling analysis were conducted to evaluate three parameters: total deformation, Von-Mises stress and equivalent elastic strain of the tires. It found that all three parameters are higher when stone trapped in tire for all tread pattern types. Symmetrical tread pattern provides the least wear and tear since it has the lowest increment of maximum equivalent elastic strain in both road conditions. Stone trapping in tire grooves would impact on the lifespan of the tire.

Multistage Estimators for the Distributed Drive Articulated Steering Vehicle

The distributed drive articulated steering vehicle (DDASV) has a broad application prospect in the field of special operations. It is essential to obtain accurate vehicle states for better effect of active control. DDASV dynamic model is presented. To improve robustness, an adaptive strong tracking algorithm is applied to the singular value decomposition unscented Kalman filter (SVDUKF). Divided by yaw rate sensors and the tire models, two multistage estimators are established for DDASVs. Stable steering condition is simulated to investigate the influence on the estimated accuracy about the sensors and tire models. The velocities and tire forces are the key parameters to be estimated. The performance of each estimator regarding the practicability and accuracy is compared. The results show that all estimators are practicable. However, the accuracy of the estimated velocities based on yaw rate sensors is better and the transient tire model can improve the accuracy of estimated lateral forces more effectively for the estimator established with yaw rate sensors.