Sensitivity Analysis in Yield Optimization of MEMS Tunable Capacitors

Author(s):  
Mohammad Shavezipur ◽  
Kumaraswamy Ponnambalam ◽  
Amir Khajepour ◽  
Seyed Mohammad Hashemi

The fabrication of MEMS tunable capacitors faces many uncertainties in which the fabricated dimensions differ from nominal values. This deviation in a tunable capacitor may cause significant variation in the capacitance-voltage response. In this paper, the effect of uncertainty in parallel-plate tunable capacitors is studied to maximize the yield under given criteria. A new method for yield optimization of tunable MEMS capacitors is developed. The method can take into account any arbitrary distribution and is not restricted to normality assumptions. The optimal designs verified by Monte-Carlo simulation exhibits considerable improvement in the yield. A sensitivity analysis is then performed to refine the design variables and maximize the yield based on the most effective parameters. When the fabrication process is already established and cannot be changed, the method can be employed to estimate the final yield for the process. The advantage of this method is demonstrated by numerical examples where the yield using initial design parameters is compared to the yield of the device with optimum parameters.

Author(s):  
Shilpa A. Vaze ◽  
Prakash Krishnaswami ◽  
James DeVault

Most state-of-the-art multibody systems are multidisciplinary and encompass a wide range of components from various domains such as electrical, mechanical, hydraulic, pneumatic, etc. The design considerations and design parameters of the system can come from any of these domains or from a combination of these domains. In order to perform analytical design sensitivity analysis on a multidisciplinary system (MDS), we first need a uniform modeling approach for this class of systems to obtain a unified mathematical model of the system. Based on this model, we can derive a unified formulation for design sensitivity analysis. In this paper, we present a modeling and design sensitivity formulation for MDS that has been successfully implemented in the MIXEDMODELS (Multidisciplinary Integrated eXtensible Engine for Driving Metamodeling, Optimization and DEsign of Large-scale Systems) platform. MIXEDMODELS is a unified analysis and design tool for MDS that is based on a procedural, symbolic-numeric architecture. This architecture allows any engineer to add components in his/her domain of expertise to the platform in a modular fashion. The symbolic engine in the MIXEDMODELS platform synthesizes the system governing equations as a unified set of non-linear differential-algebraic equations (DAE’s). These equations can then be differentiated with respect to design to obtain an additional set of DAE’s in the sensitivity coefficients of the system state variables with respect to the system’s design variables. This combined set of DAE’s can be solved numerically to obtain the solution for the state variables and state sensitivity coefficients of the system. Finally, knowing the system performance functions, we can calculate the design sensitivity coefficients of these performance functions by using the values of the state variables and state sensitivity coefficients obtained from the DAE’s. In this work we use the direct differentiation approach for sensitivity analysis, as opposed to the adjoint variable approach, for ease in error control and software implementation. The capabilities and performance of the proposed design sensitivity analysis formulation are demonstrated through a numerical example consisting of an AC rectified DC power supply driving a slider crank mechanism. In this case, the performance functions and design variables come from both electrical and mechanical domains. The results obtained were verified by perturbation analysis, and the method was shown to be very accurate and computationally viable.


2020 ◽  
Vol 40 (5) ◽  
pp. 703-721
Author(s):  
Golak Bihari Mahanta ◽  
Deepak BBVL ◽  
Bibhuti B. Biswal ◽  
Amruta Rout

Purpose From the past few decades, parallel grippers are used successfully in the automation industries for performing various pick and place jobs due to their simple design, reliable nature and its economic feasibility. So, the purpose of this paperis to design a suitable gripper with appropriate design parameters for better performance in the robotic production systems. Design/methodology/approach In this paper, an enhanced multi-objective ant lion algorithm is introduced to find the optimal geometric and design variables of a parallel gripper. The considered robotic gripper systems are evaluated by considering three objective functions while satisfying eight constraint equations. The beta distribution function is introduced for generating the initial random number at the initialization phase of the proposed algorithm as a replacement of uniform distribution function. A local search algorithm, namely, achievement scalarizing function with multi-criteria decision-making technique and beta distribution are used to enhance the existing optimizer to evaluate the optimal gripper design problem. In this study, the newly proposed enhanced optimizer to obtain the optimum design condition of the design variables is called enhanced multi-objective ant lion optimizer. Findings This study aims to obtain optimal design parameters of the parallel gripper with the help of the developed algorithms. The acquired results are investigated with the past research paper conducted in that field for comparison. It is observed that the suggested method to get the best gripper arrangement and variables of the parallel gripper mechanism outperform its counterparts. The effects of the design variables are needed to be studied for a better design approach concerning the objective functions, which is achieved by sensitivity analysis. Practical implications The developed gripper is feasible to use in the assembly operation, as well as in other pick and place operations in different industries. Originality/value In this study, the problem to find the optimum design parameter (i.e. geometric parameters such as length of the link and parallel gripper joint angles) is addressed as a multi-objective optimization. The obtained results from the execution of the algorithm are evaluated using the performance indicator algorithm and a sensitivity analysis is introduced to validate the effects of the design variables. The obtained optimal parameters are used to develop a gripper prototype, which will be used for the assembly process.


2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Jie Hu ◽  
Yan Wang ◽  
Aiguo Cheng ◽  
Zhihua Zhong

Interval is an alternative to probability distribution in quantifying uncertainty for sensitivity analysis (SA) when there is a lack of data to fit a distribution with good confidence. It only requires the information of lower and upper bounds. Analytical relations among design parameters, design variables, and target performances under uncertainty can be modeled as interval-valued constraints. By incorporating logic quantifiers, quantified constraint satisfaction problems (QCSPs) can integrate semantics and engineering intent in mathematical relations for engineering design. In this paper, a global sensitivity analysis (GSA) method is developed for feasible design space searching problems that are formulated as QCSPs, where the effects of value variations and quantifier changes for design parameters on target performances are analyzed based on several proposed metrics, including the indeterminacy of target performances, information gain of parameter variations, and infeasibility of constraints. Three examples are used to demonstrate the proposed approach.


Author(s):  
Hyeong-UK Park ◽  
Kamran Behdinan ◽  
Joon Chung ◽  
Jae-Woo Lee

An engineering product design considers derivatives to reduce the life cycle cost and to increase the efficiency on operation when it has new demands. The proposed design process in this study obtains derivative designs based on sensitivity of design variable. The efficiency and accuracy of the derivative design process can be enhanced by implementing global sensitivity analysis. Sensitivity analysis sensors the design variables accordingly and variables with low sensitivity for objective function can be neglected, since computational effort and time is not necessary for a design with less priority. In this research, e-FAST method code for global sensitivity analysis module was developed and implemented on Multidisciplinary Design Optimization (MDO) problem. The wing design was considered for MDO problem that used aerodynamics and structural disciplines. The global sensitivity analysis method was applied to reduce the number of design variables and Collaborative Optimization (CO) was used as MDO method. This research shows the efficiency of reduction of dimensionality of complex MDO problem by using global sensitivity analysis. In addition, this result shows important design variables for design requirement to student when they solving design problem.


2021 ◽  
Author(s):  
Mahdi Shahi ◽  
Mohammad Shavezipur

Abstract MEMS tunable capacitors have applications in tunable filters and RF circuits where high tunability and Q-factor are desired. Conventional parallel-plate tunable capacitors have a highly nonlinear capacitance-voltage (C-V) response and limited tunability of up to 50% due to fundamental limitation and structural instability. In this work, we present a novel design idea for a parallel-plate tunable capacitor that increases the tuning ratio and provides a smoother (more linear) response. The design uses two modes of deformation, rigid-body displacement of a curved moving electrode before pull-in and deforming the plate after pull-in, and exploits nonlinear structural stiffness to improve the linearity (and the tunability) of the tunable parallel-plate capacitor. The capacitor structure is designed such that when actuation voltage is applied, first the beams holding the moving electrode deform, and capacitance increase similar to conventional design up to pull-in. After the pull-in, the top electrode (which has a curved geometry) is deformed and further increases the capacitance, as the voltage increases. The design may provide an overall simulated tunability of more than 380%, and also has a more linear C-V response. The design is modeled and simulated using ANSYS coupled-field multiphysics solver and the effect of different design parameters are investigated. The simulation results show much high tunability and better linearity than conventional parallel-plate capacitors.


2008 ◽  
Vol 44-46 ◽  
pp. 885-892
Author(s):  
Zhou Yang ◽  
Yi Min Zhang ◽  
Li Sha Zhu

In the reliability-based analysis of mechanical joints, as each factor has different effect on the failure of mechanical joints, the effects of design parameters on reliability of the mechanical joints are determined with the reliability-based sensitivity analysis method. Furthermore, the reliability of mechanical joints can be effectively designed. As a matter of fact, if a change of a certain random parameter has great effect on the reliability of mechanical joints, the parameter must be strictly controlled in the course of design and manufacture to ensure reliability. Whereas if a change of a certain random parameter has unobvious effect on the reliability of mechanical joints, it can be treated as a deterministic value to reduce the complexity of the analysis. In this paper, based on the reliability design theory, the sensitivity analysis method and the fourth moment technique, the reliability sensitivity of the mechanical joints with arbitrary distribution parameters is extensively discussed and a numerical method for reliability sensitivity design is presented. The variation regularities of reliability sensitivity are obtained and the effects of design parameters on reliability of the mechanical joints are studied. The method presented in this paper provides reasonable and necessary reliability basis for the design, manufacture, use and evaluation of the mechanical joints.


2021 ◽  
Vol 1 ◽  
pp. 731-740
Author(s):  
Giovanni Formentini ◽  
Claudio Favi ◽  
Claude Cuiller ◽  
Pierre-Eric Dereux ◽  
Francois Bouissiere ◽  
...  

AbstractOne of the most challenging activity in the engineering design process is the definition of a framework (model and parameters) for the characterization of specific processes such as installation and assembly. Aircraft system architectures are complex structures used to understand relation among elements (modules) inside an aircraft and its evaluation is one of the first activity since the conceptual design. The assessment of aircraft architectures, from the assembly perspective, requires parameter identification as well as the definition of the overall analysis framework (i.e., mathematical models, equations).The paper aims at the analysis of a mathematical framework (structure, equations and parameters) developed to assess the fit for assembly performances of aircraft system architectures by the mean of sensitivity analysis (One-Factor-At-Time method). The sensitivity analysis was performed on a complex engineering framework, i.e. the Conceptual Design for Assembly (CDfA) methodology, which is characterized by level, domains and attributes (parameters). A commercial aircraft cabin system was used as a case study to understand the use of different mathematical operators as well as the way to cluster attributes.


Author(s):  
Guang Dong ◽  
Zheng-Dong Ma ◽  
Gregory Hulbert ◽  
Noboru Kikuchi ◽  
Sudhakar Arepally ◽  
...  

Efficient and reliable sensitivity analyses are critical for topology optimization, especially for multibody dynamics systems, because of the large number of design variables and the complexities and expense in solving the state equations. This research addresses a general and efficient sensitivity analysis method for topology optimization with design objectives associated with time dependent dynamics responses of multibody dynamics systems that include nonlinear geometric effects associated with large translational and rotational motions. An iterative sensitivity analysis relation is proposed, based on typical finite difference methods for the differential algebraic equations (DAEs). These iterative equations can be simplified for specific cases to obtain more efficient sensitivity analysis methods. Since finite difference methods are general and widely used, the iterative sensitivity analysis is also applicable to various numerical solution approaches. The proposed sensitivity analysis method is demonstrated using a truss structure topology optimization problem with consideration of the dynamic response including large translational and rotational motions. The topology optimization problem of the general truss structure is formulated using the SIMP (Simply Isotropic Material with Penalization) assumption for the design variables associated with each truss member. It is shown that the proposed iterative steps sensitivity analysis method is both reliable and efficient.


Author(s):  
Ameya K. Naik ◽  
Raghunath S. Holambe

An outline is presented for construction of wavelet filters with compact support. Our approach does not require any extensive simulations for obtaining the values of design variables like other methods. A unified framework is proposed for designing halfband polynomials with varying vanishing moments. Optimum filter pairs can then be generated by factorization of the halfband polynomial. Although these optimum wavelets have characteristics close to that of CDF 9/7 (Cohen-Daubechies-Feauveau), a compact support may not be guaranteed. Subsequently, we show that by proper choice of design parameters finite wordlength wavelet construction can be achieved. These hardware friendly wavelets are analyzed for their possible applications in image compression and feature extraction. Simulation results show that the designed wavelets give better performances as compared to standard wavelets. Moreover, the designed wavelets can be implemented with significantly reduced hardware as compared to the existing wavelets.


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