Design and Test of a Thermoelectric Ground-Source Heat Engine

Author(s):  
James W. Stevens

The daily variation in air temperature is large compared with the temperature changes a short distance below the surface of the ground. In theory, a heat engine can be arranged to produce electricity from this temperature difference. In practice, the thermal efficiency of such a device will be low because of the small temperature differences involved. One example of such an energy harvesting device that can produce a small amount of electrical power uses a thermoelectric generator operating between the air and ground temperatures. The low thermal efficiency means that accurately predicting thermal resistances throughout the device and at the air-side and ground-side heat exchangers is critical to the creation of a useful device. Advantages of this device include high reliability, no acoustic emissions, low visibility, significant night-time power production, ruggedness, and long life. With appropriate external power conditioning components, the device could be used to power remote sensors and communications systems. The design of a pair of milliwatt-scale ground source heat engines is described. The devices were fabricated using custom heat exchangers and off-the-shelf thermoelectric modules and other supplies. Both systems were tested over an extended period in order to quantitatively assess effects of sunlight and precipitation on system performance and life. Exhaustive analysis of air-side average heat transfer coefficients, system thermal resistances, and ground-side thermal resistances provide quantitative design information for future applications. Finned and unfinned versions of the device permit assessment of fin performance on both ground-side and air-side heat transfer.

1998 ◽  
Vol 120 (2) ◽  
pp. 143-148 ◽  
Author(s):  
C.-Y. Cheng ◽  
C.-K. Chen

A steady-flow approach for finite-time thermodynamics is used to calculate the maximum thermal efficiency, its corresponding power output, adiabatic temperature ratio, and thermal-conductance ratio of heat transfer equipment of a closed Brayton heat engine. The physical model considers three types of irreversibilities: finite thermal conductance between the working fluid and the reservoirs, heat leaks between the reservoirs, and internal irreversibility inside the closed Brayton heat engine. The effects of heat leaks, hot-cold reservoir temperature ratios, turbine and compressor isentropic efficiencies, and total conductances of heat exchangers on the maximum thermal efficiency and its corresponding parameters are studied. The optimum conductance ratio could be found to effectively use the heat transfer equipment, and this ratio is increased as the component efficiencies and total conductances of heat exchangers are increased, and always less than or equal to 0.5.


2005 ◽  
Vol 21 (1) ◽  
pp. 1-4 ◽  
Author(s):  
Y. C. Hsieh ◽  
J. S. Chiou

AbstractFor an endoreversible heat engine operates steadily between two fixed temperatures, Bejan found the engine's best performance can be obtained if the total thermal conductance is evenly divided for hot-end and cold-end heat exchangers. In this study, a heat by-pass model is used to represent the losses due to internal irreversibilities, and the more general formulations are derived for both the optimal area allocation and the maximum thermal efficiency. The results calculated from the present formulations when there is no internal irreversibility(a special case) are consistant with that obtained by Bejan.


2005 ◽  
Author(s):  
D. K. Tafti

The paper describes two- and three-dimensional computer simulations which are used to study fundamental flow and thermal phenomena in multilouvered fins used for air-side heat transfer enhancement in compact heat exchangers. Results pertaining to flow transition, thermal wake interference, and fintube junction effects are presented. It is shown that a Reynolds number based on flow path rather than louver pitch is more appropriate in defining the onset of transition, and characteristic frequencies in the louver bank scale better with a global length scale such as fin pitch than with louver pitch or thickness. With the aid of computer experiments, the effect of thermal wakes is quantified on the heat capacity of the fin as well as the heat transfer coefficient, and it is established that experiments which neglect accounting for thermal wakes can introduce large errors in the measurement of heat transfer coefficients. Further, it is shown that the geometry of the louver in the vicinity of the tube surface has a large effect on tube heat transfer and can have a substantial impact on the overall heat capacity.


Author(s):  
Wenhai Li ◽  
Ken Alabi ◽  
Foluso Ladeinde

Over the years, empirical correlations have been developed for predicting saturated flow boiling [1–15] and condensation [16–30] heat transfer coefficients inside horizontal/vertical tubes or micro-channels. In the present work, we have examined 30 of these models, and modified many of them for use in compact plate-fin heat exchangers. However, the various correlations, which have been developed for pipes and ducts, have been modified in our work to make them applicable to extended fin surfaces. The various correlations have been used in a low-order, one-dimensional, finite-volume type numerical integration of the flow and heat transfer equations in heat exchangers. The NIST’s REFPROP database [31] is used to account for the large variations in the fluid thermo-physical properties during phase change. The numerical results are compared with Yara’s experimental data [32]. The validity of the various boiling and condensation models for a real plate-fin heat exchanger design is discussed. The results show that some of the modified boiling and condensation correlations can provide acceptable prediction of heat transfer coefficient for two-phase flows in compact plate-fin heat exchangers.


2000 ◽  
Author(s):  
Qiao Lin ◽  
Shuyun Wu ◽  
Yin Yuen ◽  
Yu-Chong Tai ◽  
Chin-Ming Ho

Abstract This paper presents an experimental investigation on MEMS impinging jets as applied to micro heat exchangers. We have fabricated MEMS single and array jet nozzles using DRIE technology, as well as a MEMS quartz chip providing a simulated hot surface for jet impingement. The quartz chip, with an integrated polysilicon thin-film heater and distributed temperature sensors, offers high spatial resolution in temperature measurement due to the low thermal conductivity of quartz. From measured temperature distributions, heat transfer coefficients are computed for single and array micro impinging jets using finite element analysis. The results from this study for the first time provide extensive data on spatial distributions of micro impinging-jet heat transfer coefficients, and demonstrate the viability of MEMS heat exchangers that use micro impinging jets.


Author(s):  
Sunil Mehendale

In HVACR equipment, internally enhanced round tube (microfin) designs such as axial, cross-grooved, helical, and herringbone are commonly used to enhance the boiling and condensing performance of evaporators, condensers, and heat pumps. Typically, such tubes are mechanically expanded by a mandrel into a fin pack to create an interference fit between the tube outside surface and the fin collar to minimize the thermal contact resistance between tube and fin. However, during this expansion process, the internal enhancements undergo varying amounts of deformation, which degrades the in-tube thermal performance. Extensive data on condensing heat transfer coefficients in microfin tubes have been reported in the open literature. However, researchers have seldom used expanded tubes to acquire and report such data. Hence, it is always questionable to use such pristine tube data for designing heat exchangers and HVACR systems. Furthermore, the HVACR industry has been experiencing steeply rising copper costs, and this trend is expected to continue in coming years. So, many equipment manufacturers and suppliers are actively converting tubes from copper to aluminum. However, because of appreciable differences between the material properties of aluminum and copper, as well as other manufacturing variables, such as mandrel dimensions, lubricant used, etc., tube expansion typically deforms aluminum fins more than copper fins. Based on an analysis of the surface area changes arising from tube expansion, and an assessment of the best extant in-tube condensation heat transfer correlations, this work proposes a method of estimating the impact of tube expansion on in-tube condensation heat transfer. The analysis leads to certain interesting and useful findings correlating fin geometry and in-tube condensation thermal resistance. This method can then be applied to more realistically design HVACR heat exchangers and systems.


Author(s):  
Charles D. Corbin ◽  
Michael J. Brandemuehl

The performance of Building-Integrated Photovoltaic-Thermal (BIPV/T) collector is examined in this study. A full scale-test collector is monitored over several weeks in the summer of 2008 and measured data is used to calibrate a heat transfer model implemented in a common scientific computing software package. Following calibration, error between experimental measurements and the calibrated model outputs is within the limits of measurement uncertainty. Collector simulations are constructed to examine thermal efficiency, the effectiveness of the collector as a night-sky radiator, the effect of heat collection on electrical efficiency, the effect of two common exterior convection coefficients on collector performance, and the effect of eliminating the air gap between the PV and absorber surfaces. Overall collector thermal efficiency is relatively low compared to existing collectors. However, the potential low cost of the system could allow larger collector areas to compensate for low efficiency, especially in warm climates. Combined thermal and electrical efficiency can be as high as 34%. Additional analysis also indicates that the predicted thermal performance is highly dependent on the thermal resistance between the PV cells and the absorber plate and is sensitive to assumptions regarding wind-driven convection heat transfer coefficients.


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