Numerical Investigation on Turbulent Flow and Heat Transfer of Rectangular Channels With Elliptic Scale-Roughened Walls
In the present paper, six new types of rectangular channels with elliptic scale-roughened walls for heat transfer enhancement, which include elongated scale cases (Pt/Pl = 0.3, 0.5, 0.7) and squeezed scale cases (Pt/Pl = 1.43, 2, 3.33), are proposed. Heat transfer and fluid flow characteristics for sixteen different scale-roughened models (with the scale height varying in the range from 1mm to 2.5mm) are predicted numerically using commercial CFD code, Ansys CFX, with the Reynolds number ranging from 5000 to 15000. The turbulent model employed is the k-ω based Shear-Stress-Transport (SST) model with automatic wall function treatment. It is found that the elliptic scales with their long axis oriented perpendicular to the flow direction enhance the heat transfer performance considerably, while the scales elongated in the flow direction have lower Nusselt numbers and pressure drops compared to the circular scale-roughened channels. It is also found that the scale-shaped roughness strongly spins the flow in the spanwise direction, which breaks the near wall boundary layers continuously and enhances the bulk flow mixing. With the flow marching in a spiral pattern, Nusselt number ratios between the squeezed scale-roughened and smooth channel flows (Nu/Nu∞) could be augmented to be within the range of 6.1 to 8.1, which is a 50% improvement over the circular scale-roughened channels.