Passivation and Performance of Inorganic Aqueous Solutions in a Grooved, Aluminum Flat Heat Pipe

Author(s):  
Michael Stubblebine ◽  
Ladan Amouzegar ◽  
Ivan Catton

Aluminum heat pipes have traditionally been incompatible with water and water-based fluids because they quickly react with the casing to generate non-condensable hydrogen gas (NCG). The NCGs inhibit the operation of evaporation and condensation based devices, eventually plugging the condenser end of the heat pipe. The heat pipe is then unable to remove heat from the condenser and the device fails. Terdtoon [1] found that these events often happen so rapidly between aluminum and water that measurements cannot even be taken. The present work tested two different, patented inorganic aqueous solutions (IAS) in a flat heat pipe setup. Grooved aluminum plates were used as the heat pipe wick and the tests were run with the heating section raised above the condenser. Compatibility between the working fluid and aluminum heat pipe was established by running the device to dryout and then reducing the heat flux to check for hysteresis. De-ionized water (DI water) was also tested, as a baseline, to establish that it did indeed fail as expected. Operating performance of each mixture was obtained from zero heat input until dryout was reached for multiple angles of inclination. The data show that both IAS mixtures are compatible with aluminum heat pipes and exhibit performance similar to that of a copper and water heat pipe. IAS and aluminum heat pipes could replace existing copper and water devices and deliver similar performance while reducing overall weight by more than three times. An IAS and aluminum heat pipe could also replace existing aluminum and ammonia combinations, currently favored in aerospace applications, to allow for increased performance and a larger operating temperature range while maintaining low device weight.

2015 ◽  
Vol 137 (5) ◽  
Author(s):  
Michael J. Stubblebine ◽  
Ivan Catton

Aluminum heat pipes have traditionally been incompatible with water and water-based fluids because they quickly react to generate noncondensable hydrogen gas (NCG). Two different inorganic aqueous solutions (IAS) are tested in a flat heat pipe (FHP). Grooved aluminum plates were used as the heat pipe wick and the tests were run with the heating section raised above the condenser. Compatibility between the working fluid and the aluminum heat pipe was established by running the device to dryout and observing thermal resistance results along the way. De-ionized (DI) water was also tested, as a baseline for comparison, to establish that it did indeed fail as expected. Operating performance of each mixture was obtained from zero heat input until dryout was reached for two angles of inclination. The data suggest that both IAS mixtures are compatible with aluminum heat pipes and exhibit performance similar to that of a copper and water heat pipe. It is demonstrated that IAS and aluminum heat pipes show potential for replacing existing copper and water devices for some applications and provide alternative options for heat pipe designers who value both the thermophysical property advantages of water and reduced weight of aluminum devices.


Author(s):  
Gerardo Carbajal ◽  
G. P. Peterson ◽  
C. B. Sobhan

An investigation of the effect of using aluminum and titanium as the case material in a flat heat pipe (FHP) configuration is presented. In the heat pipe analyzed, the working fluid and the wick material were water and nickel foam, respectively. Identical configurations, dimensions, boundary and initial conditions were assumed in the numerical analysis for the two case materials. The flat heat pipe was subjected to a non-uniform heat input in the evaporator for a short period of time, and the condenser was cooled by natural convection and radiation effects. In both cases, non-uniform temperature distributions with peak values at the center of the evaporator side were observed. The titanium heat pipe gave a comparatively higher temperature range. The low thermal conductivity of titanium was understood to be responsible for the elevated temperature at the evaporator side. Consequently, it was also verified that for a low temperature range of operation and a short period of transient heat input, the aluminum heat pipe presented a better performance than the one with titanium as the case material. Discussions of the selection of the working fluids for the heat pipes based on the dimensionless merit number and other quantitative and qualitative parameters are also presented.


Author(s):  
Hao Xiaohong ◽  
Jiqing Guan ◽  
Jingbo Zhao

As the rapid growing of the semiconductor logic gate number and operation speed, the heat dissipated from electronic devices increases drastically. Moreover, most of the heat flux can reach about 100 W/cm2, therefore efficient removal of the heat from the electronic devices is essential to ensure the reliable operation of the electronic devices. The traditional direct cooling system, such as air cooling, liquid cooling, would not be able to transfer the high heat flux owing to their heat transfer limits, so advanced cooling solutions are necessary. The flat heat pipes have some advantages, such as small scale, strong heat transfer capacity, low weight penalty and low environmental requirements, therefore, in recent years, researchers have shown great interest for the flat heat pipe. But most of them played the important on the structure design of the flat heat pipes, and few of them focused on the study of the effect of the working fluid on the heat transfer performance. In this paper, a flat heat pipe with rectangular channel is designed and manufactured, and an experimental set up was built to study working fluid on the effects of the flat heat Pipe thermal performance. The flat heat pipe is heated via a 35mmx20mm rectangular electrical resistance (the evaporator side), and the other side (the condenser side) is cooled by convection of a heat sink. In the experimental work, three types of working fluid are used in the heat pipe: (A) deionized water, (B) deionized water-based Fe3O4 nano fluid (1, 1.5wt%). A comparison is performed for the thermal performance of different size flat heat pipe. Finally, the experimental results showed that nano fluid could improve the thermal performance of the FHP. With the same charge volume, the heat transfer coefficient of the FHPs filled with nano fluid were higher than that of DI water. There was an optimal mass concentration which was estimated to be 1.5 wt% to achieve the maximum heat transfer enhancement.


2021 ◽  
Vol 2119 (1) ◽  
pp. 012088
Author(s):  
A. A. Litvintceva ◽  
N. I. Volkov ◽  
N. I. Vorogushina ◽  
V. A. Moskovskikh ◽  
V. V. Cheverda

Abstract Heat pipes are a good solution for temperature stabilization, for example, of microelectronics, because these kinds of systems are without any moving parts. Experimental research of the effect of operating parameters on the heat transfer in a cylindrical heat pipe has been conducted. The effect of the working fluid properties and the porous layer thickness on the heat flux and temperature difference in the heat pipe has been investigated. The temperature field of the heat pipe has been investigated using the IR-camera and K-type thermocouples. The data obtained by IR-camera and K-type thermocouples have been compared. It is demonstrated the power transferred from the evaporator to the condenser is a linear function of the temperature difference between them.


2020 ◽  
Vol 21 (3) ◽  
pp. 309
Author(s):  
Maryam Fallah Abbasi ◽  
Hossein Shokouhmand ◽  
Morteza Khayat

Electronic industries have always been trying to improve the efficiency of electronic devices with small dimensions through thermal management of this equipment, thus increasing the use of small thermal sinks. In this study micro heat pipes with triangular and square cross sections have been manufactured and tested. One of the main objectives is to obtain an understanding of micro heat pipes and their role in energy transmission with electrical double layer (EDL). Micro heat pipes are highly efficient heat transfer devices, which use the continuous evaporation/condensation of a suitable working fluid for two-phase heat transport in a closed system. Since the latent heat of vaporization is very large, heat pipes transport heat at small temperature difference, with high rates. Because of variety of advantage features these devices have found a number of applications both in space and terrestrial technologies. The theory of operation micro heat pipes with EDL is described and the micro heat pipe has been studied. The temperature distribution have achieved through five thermocouples installed on the body. Water and different solution mixture of water and ethanol have used to investigate effect of the electric double layer heat transfer. It was noticed that the electric double layer of ionized fluid has caused reduction of heat transfer.


2014 ◽  
Vol 1082 ◽  
pp. 309-314 ◽  
Author(s):  
Diogo L.F. Santos ◽  
Larissa S. Marquardt ◽  
Paulo H.D. Santos ◽  
Thiago Antonini Alves

This work presents a theoretical and experimental analysis of a heat exchanger assisted by five heat pipes made of copper with a metallic mesh 100 of stainless steel which was used as capillary structure. All heat pipes used water as the working fluid and were designed based on the capillary limit model. The heat pipes were developed and tested under heat loads varying from 20 to 50 W before application into the heat exchanger. The theoretical and experimental results were compared and all heat pipes worked satisfactorily. Thereafter, it is presented the development of heat pipe heat exchanger which was tested under heat loads varying from 100 to 250 W. The highest temperature measured on the external surface of the heat pipes was 90 oC and the heat exchanger thermal efficiency varied from 74 to 80%. It is showed that the use of a stainless steel mesh as a porous wick was proved to work successfully in heat pipes.


2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Steven A. Isaacs ◽  
Caelan Lapointe ◽  
Peter E. Hamlington

Abstract With easier access to space and the growing integration of power-dense components, small-scale thermal management solutions are increasingly in demand for small satellite systems. Due to the strict mass and volume requirements commanded by such power-dense small spacecraft, heat pipes with thin and flat architectures provide nearly ideal solutions for the efficient transfer and dissipation of heat. Unlike traditional heat pipes, however, the performance of thin heat pipes is heavily dependent on details of the internal heat pipe structure, including the vapor core geometry and structural mechanical characteristics. In this study, the development and testing of a new computational modeling and optimization tool are presented for the design of thin flat heat pipes. The computational model is described in detail and includes parameters that define properties of the liquid wick, vapor core, and structural case. The model is coupled to a gradient-based optimization procedure that minimizes a multi-objective cost function for a range of operating conditions. The cost function is expressed as the weighted sum of the total temperature drop, the liquid/vapor pressure ratio, the total mass of the heat pipe, and the structural deflection of the heat pipe during operation. The combined computational modeling and optimization tool is then used to design a copper-methanol flat heat pipe for a small satellite mission, where the optimization is performed with respect to both cold and hot orbital conditions. Validation of the optimized heat pipe is performed using computational fluid dynamics (CFD) simulations of the initial and final designs.


Volume 3 ◽  
2004 ◽  
Author(s):  
R. Kempers ◽  
A. Robinson ◽  
C. Ching ◽  
D. Ewing

A study was performed to experimentally characterize the effect of fluid loading on the heat transport performance of wicked heat pipes. In particular, experiments were performed to characterize the performance of heat pipes with insufficient fluid to saturate the wick and excess fluid for a variety of orientations. It was found that excess working fluid in the heat pipe increased the thermal resistance of the heat pipe, but increased maximum heat flux through the pipe in a horizontal orientation. The thermal performance of the heat pipe was reduced when the amount of working fluid was less than required to saturate the wick, but the maximum heat flux through the heat pipe was significantly reduced at all orientations. It was also found in this case the performance of this heat pipe deteriorated once dry-out occurred.


Energies ◽  
2016 ◽  
Vol 9 (3) ◽  
pp. 170 ◽  
Author(s):  
Geir Hansen ◽  
Erling Næss ◽  
Kolbeinn Kristjansson

1978 ◽  
Vol 100 (3) ◽  
pp. 313-318 ◽  
Author(s):  
G. F. Pittinato

Water heat pipes were fabricated from 316, 347, and 430 stainless steel, Monel 400, CDA 715, Inconel 600, and Incoloy 800. All of these materials generated varying amounts of hydrogen gas during the first few days of operation. However, as the heat pipes continued to operate, the amount of gas in each heat pipe, excluding 430 stainless steel, decreased by permeating through the heat pipe walls. Inconel 600 appeared to be the most acceptable material for water heat pipes by returning to isothermal operation over a short time period. An equation based on a diffusion dependent mechanism was developed that predicts heat pipe performance recovery rates.


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