Enabler Study for Plan View Cutline Styling of Front End Based on Variation Simulation

Author(s):  
Jin Siyuan ◽  
Hu Min ◽  
Chen Yabin

Abstract In current automobile market, plan view outline styling between hood and front fascia is very popular and customers are sensitive to this styling. How to assure high aesthetic quality with low cost is very important for automotive engineers. In this paper, the variation simulation model of the usual and a new method is established and compared by 3DCS software. The development method with a new locating strategy and installation process for fascia center bracket is presented to optimize product development and process enablers. Finally, the validity of the proposed method is verified on physical model.

Author(s):  
Han Zhongwu ◽  
Hu Min ◽  
Ma Zhenhai ◽  
Niu Xiaoxu ◽  
Cao Ni

Abstract During vehicle development process, dimensional variation simulation has been applied to evaluate fit performance of build variation widely, including front end area, rear end area, interior and chassis. Both product and process variation are simulated based on rigid assumptions in traditional variation simulation model, but many components are not rigid and deformed after assembled on physical vehicle, which make the variation simulation model result not correlate with physical build well. Deck lid is kinetic and easy to be elastic deformed that is caused by torque rod and seal force, which would affect deck lid surround fit, especially for deck lid to body side outer flush, but these situations are not considered in traditional variation simulation model. In order to improve the correlation between dimensional variation simulation and physical vehicle variation, in this paper, deck lid deformation is considered in new variation simulation model. Compared with traditional method, the correlation between new variation simulation model and build variation on physical vehicle improved by 17%. This calculation method and result are closer to physical build than traditional variation simulation, limit of this study is seal margin variation, striker and bumper adjustment are not considered in FEA model. In future study, need to improve the correlation by considering all these factors. This study could be applied to identify actual vehicle fit risk in product development phase, it could also save tooling change cost in build period.


2011 ◽  
Vol 08 (04) ◽  
pp. 557-575 ◽  
Author(s):  
CHRISTINA RAASCH

Open source (OS) has raised significant attention in industrial practice and in scholarly research as a new and successful mode of product development. This paper is among the first to study open source development processes outside their original context, the software industry. In particular, we investigate the development of tangible products in so-called open design projects. We study how open design projects address the challenges usually put forward in the literature as barriers to the open development of tangible products. The analysis rests on the comparative qualitative investigation of four cases from different industries. We find that, subject to certain contingencies, open design processes can be organized to resemble OSS development processes to a considerable degree. Some practices are established specifically to uphold OS principles in the open design context, while others starkly differ from those found in OSS development. Our discussion focusses on different aspects of modularity as well as the availability of low-cost tools.


Author(s):  
Chandrasekhar Karra ◽  
Thomas A. Phelps

Abstract The success of any industry in today’s highly competitive market is largely dependent on its ability to produce quality products, quickly and at low cost. Evaluating the effect of a product design on its manufacture is crucial in developing efficient designs. Any potential manufacturing problems detected at this stage can be corrected by modifying the design, leading to shorter product development cycles and lower production costs. This paper presents an algorithm to determine feasible tool approach directions. The algorithm is based on detecting if any part of the object obstructs the tool path. The basis for the algorithm is determining feasible approach directions and clearances around a planar polygonal face. The algorithm is applicable to both protrusions and depressions. The information is useful in performing manufacturability analysis of designs and develop process plans.


Author(s):  
J. Schmitz ◽  
S. Desa

Abstract It is well-known that so-called Concurrent Engineering is a desirable alternative to the largely sequential methods which tend to dominate most product development methods. However, the proper implementation of a concurrent engineering method is still relatively rare. In order to facilitate the development of a reliable concurrent engineering product development method, we start with a careful definition of concurrent engineering and, after an extensive study of all of product development, we propose three criteria which ideal concurrent engineering must satisfy. However, for labor, time, and overall cost considerations, ideal concurrent engineering is infeasible. Instead, we propose a computer-based environment which, by being constructed in accordance with the three criteria, attempts to approach ideal concurrent engineering. The result is the Virtual Concurrent Engineering method and computer implementation environment. This product development method and computer-based implementation system provide the detailed, structured information and data needed to optimally balance the product with respect to the main product development parameters (e.g., manufacturing costs, assembly, reliability). This important information includes re-design suggestions to improve the existing design. The designer can directly apply these re-design suggestions for design optimization, or he can use the results as input into a more complex design optimization or design parameterization function of his own. To demonstrate Virtual Concurrent Engineering, we use it to refine earlier work done by the authors in the Design for Producibility of stamped products. We discuss, in some detail, the results of applying Design for Producibility to complex stampings, including process plans and product producibility computations.


2016 ◽  
Vol 12 (8) ◽  
pp. 171 ◽  
Author(s):  
Tawat Payim

<p>This research was aimed to develop the product and packaging label for Kao-Taen (rice cracker) of the agro-group of Kao Kwang Tong sub-district, Nong-Chang district, Uthaithani province. It explored and developed Kao-Taen product using materials within the community, and evaluated the product design and packaging label by specialists. <strong></strong></p><p>The research results suggested the outcome of product development, with Kao-Taen of 3 cm. in diameter and 1.5 cm. thick, the size allows for more convenient consumption by consumers. The design of packaging label in style 3 with mean 4.92 was considered most appropriate. The key factors contributing to the community product development included available materials in the community, community’s self-capability, presentation of community uniqueness, and low cost. </p>


Sensors ◽  
2018 ◽  
Vol 18 (8) ◽  
pp. 2594
Author(s):  
Aiden Morrison ◽  
Nadezda Sokolova ◽  
James Curran

This paper investigates the challenges of developing a multi-frequency radio frequency interference (RFI) monitoring and characterization system that is optimized for ease of deployment and operation as well as low per unit cost. To achieve this, we explore the design and development of a multiband global navigation satellite system (GNSS) front-end which is intrinsically capable of synchronizing side channel information from non-RF sensors, such as inertial measurement units and integrated power meters, to allow the simultaneous production of substantial amounts of sampled spectrum while also allowing low-cost, real-time monitoring and logging of detected RFI events. While the inertial measurement unit and barometer are not used in the RFI investigation discussed, the design features that provide for their precise synchronization with the RF sample stream are presented as design elements worth consideration. The designed system, referred to as Four Independent Tuners with Data-packing (FITWD), was utilized in a data collection campaign over multiple European and Scandinavian countries in support of the determination of the relative occurrence rates of L1/E1 and L5/E5a interference events and intensities where it proved itself a successful alternative to larger and more expensive commercial solutions. The dual conclusions reached were that it was possible to develop a compact low-cost, multi-channel radio frequency (RF) front-end that implicitly supported external data source synchronization, and that such monitoring systems or similar capabilities integrated within receivers are likely to be needed in the future due to the increasing occurrence rates of GNSS RFI events.


2012 ◽  
Vol 452-453 ◽  
pp. 253-257 ◽  
Author(s):  
Li Lin ◽  
Xian Sheng Ran ◽  
Tian Hong Luo

This study extends the new product development (NPD) to a new field; Market Driving Digital New Product Development Method is addressed in this paper, which is based on reverse engineering and rapid prototyping technology. This study finds that the higher the effort on marketing-R&D process, the less possible it might encounter risk. Thus, a better NPD performance can be achieved by market driving Digital NPD method (MDDNPD).A case study of All-Terrain Vehicle (ATV) is used to illustrate the new method. We believe that the proposed methodology will have a positive impact on the future new product development.


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