An Experimental Study on J(CTOD)-R Curves of Single Edge Tension Specimens for X80 Steel

2012 ◽  
Author(s):  
Enyang Wang ◽  
Wenxing Zhou ◽  
Guowu Shen ◽  
Daming Duan
Keyword(s):  
Crack Length ◽  
Crack Tip ◽  
Initial Crack ◽  
Single Edge ◽  
X80 Steel ◽  
Toughness Testing ◽  
Unloading Compliance ◽  
Crack Tip Constraint ◽  
The Impact ◽  
Edge Tension

Fracture toughness testing of SE(T) and SE(B) specimens is carried out to experimentally develop J(CTOD)-R curves for the X80 steel based on the unloading compliance method. Six clamped (two shallow-cracked side-grooved, two deep-cracked side-grooved, and two deep-cracked plain-sided) SE(T) and two shallow-cracked side-grooved SE(B) specimens are tested. The impact of crack length on the J(CTOD)-R curves of the SE(T) specimens is investigated. The J(CTOD)-R curves of the shallow-cracked SE(T) specimens are significantly higher than those of the deep-cracked SE(T) specimens once the crack extension exceeds 0.5 mm. A comparison of the J(CTOD)-R curves associated with the SE(B) and SE(T) specimens suggests that the crack tip constraint for the SE(T) specimens is lower than that of the SE(B) specimens with the same nominal initial crack length, and that shallow-cracked SE(T) specimens have less constraint at the crack tip than deep-cracked SE(T) specimens.

Prediction of the Initial Crack Tip Microstructure in a Single Crystal of CuAlNi

1999 ◽  
Author(s):  
Galyna M. Vasko ◽  
Perry H. Leo ◽  
Thomas W. Shield
Keyword(s):  
Stress Field ◽  
Single Crystal ◽  
Crack Opening ◽  
Crack Tip ◽  
Initial Crack ◽  
Single Edge ◽  
Opening Displacement ◽  
Elastic Crack ◽  
Maximum Work ◽  
Anisotropic Elastic

Abstract The austenite to martensite pseudoelastic transformation induced by the anisotropic elastic crack tip stress field in a single crystal of shape memory alloy is considered. It is proposed that the orientation of the initial austenite-martensite interface that forms can be predicted based on knowledge of the stress field, the crystallography of the transformation and one of two selection criteria. These criteria are based on the work of formation of the martensite in stress field and the crack opening displacement the martensite causes at the crack. Predictions of the criteria are compared to experiments on three single edge notched CuAlNi single crystal specimens. Results indicate that the maximum work criterion accurately predicts the orientation of the austenite-martensite interfaces that initially form near a crack.

Bending Modified J-Q Theory and Its Application to Fracture Constraint Analysis

2007 ◽  
Author(s):  
Xian-Kui Zhu ◽  
Brian N. Leis
Keyword(s):  
Pipeline Steel ◽  
Crack Tip ◽  
Bending Stress ◽  
Single Edge ◽  
X80 Pipeline Steel ◽  
Q Theory ◽  
Constraint Analysis ◽  
Scale Yielding ◽  
Crack Tip Constraint ◽  
Fracture Constraint

The J-Q theory [1,2] can characterize the crack-tip fields and quantify fracture constraints for various geometric and loading configurations in elastic-plastic materials, but it fails to do so for bending-dominant geometries at large-scale yielding (LSY). This issue significantly restricts its applications to fracture constraint analysis. A modification of the J-Q theory is thus proposed in this paper as a three-term solution with an additional term to address the global bending stress to offset this restriction. The nonlinear global bending stress is linearly approximated in the region of interest at LSY. To verify the bending-modified J-Q solution, detailed elastic-plastic finite element analysis (FEA) is carried out under plane strain conditions for three conventional bending specimens, i.e., single edge notched bend (SENB), single edge notched tension (SENT) and compact tension (CT) specimens for X80 pipeline steel. Deformation considered varies from small-scale yielding (SSY) to LSY. The results show that the bending modified J-Q solution can well match FEA results of crack-tip stress fields for the bending specimens at all deformation levels from SSY to LSY, and the modified parameter Q is a load- and distance-independent constraint parameter at LSY. Thus, the modified parameter Q can be effectively used to quantify the crack-tip constraint for bending geometries. Its application to fracture constraint analysis is demonstrated by ranking crack-tip constraint levels for fracture specimens and by determining constraint corrected J-R curves for the X80 pipeline steel.

Impact Behavior of Cracked Plate Repaired with Composite and FML Patches

2008 ◽  
Vol 47-50 ◽  
pp. 612-616 ◽  
Author(s):  
Mehdi Sadeghinia ◽  
Seyyed Mohammad Reza Khalili ◽  
R. Ghadjar
Keyword(s):  
Crack Length ◽  
Charpy Impact ◽  
Thin Layers ◽  
Impact Behavior ◽  
Single Edge ◽  
Absorbed Energy ◽  
Cracked Plate ◽  
Cracked Plates ◽  
Single Side ◽  
The Impact

In this paper, the impact behavior of repaired cracked plates was investigated experimentally. single edge cracked aluminum plate having crack length to width ratios of 0.1, 0.3 and 0.5 was repaired with four different patch configurations namely: 3 layer GRP, 5 layer GRP patch, 2/1 FML patch and 3/2 FML patches tested in Charpy impact and the energy absorbed by specimens were compared together and compared with the unrepaired cracked plate. FML patches were made of thin layers of glass/epoxy composites of 0.2 mm thickness with phosphor bronze sheets of 0.2 mm thickness. The patching was single side. The composite and FML patching was more effective in repairing the specimens with greater crack length. Placing 3 GRP and 5 GRP patches increased the absorbed energy by only 3 to 4 joules respectively as compared to unrepaired plate. The use of 2/1 and 3/2 FML patches could increase the absorbed energy two to four times depend on crack length.

A finite element model on effects of impact load and cavitation on fatigue crack propagation in mechanical bileaflet aortic heart valve

2008 ◽  
Vol 222 (7) ◽  
pp. 1115-1125 ◽  
Author(s):  
H Mohammadi ◽  
R J Klassen ◽  
W-K Wan
Keyword(s):  
Finite Element ◽  
Crack Propagation ◽  
Crack Length ◽  
Heart Valve ◽  
Heart Valves ◽  
Element Model ◽  
Initial Crack ◽  
Initial Crack Length ◽  
Element Approach ◽  
The Impact

Pyrolytic carbon mechanical heart valves (MHVs) are widely used to replace dysfunctional and failed heart valves. As the human heart beats around 40 million times per year, fatigue is the prime mechanism of mechanical failure. In this study, a finite element approach is implemented to develop a model for fatigue analysis of MHVs due to the impact force between the leaflet and the stent and cavitation in the aortic position. A two-step method to predict crack propagation in the leaflets of MHVs has been developed. Stress intensity factors (SIFs) are computed at a small initiated crack located on the leaflet edge (the worst case) using the boundary element method (BEM). Static analysis of the crack is performed to analyse the stress distribution around the front crack zone when the crack is opened; this is followed by a dynamic crack analysis to consider crack propagation using the finite element approach. Two factors are taken into account in the calculation of the SIFs: first, the effect of microjet formation due to cavitation in the vicinity of leaflets, resulting in water hammer pressure; second, the effect of the impact force between the leaflet and the stent of the MHVs, both in the closing phase. The critical initial crack length, the SIFs, the water hammer pressure, and the maximum jet velocity due to cavitation have been calculated. With an initial crack length of 35 μm, the fatigue life of the heart valve is greater than 60 years (i.e. about 2.2×109 cycles) and, with an initial crack length of 170 μm, the fatigue life of the heart valve would be around 2.5 years (i.e. about 9.1×107 cycles). For an initial crack length greater than 170 μm, there is catastrophic failure and fatigue cracking no longer occurs. A finite element model of fatigue analysis using Patran command language (PCL custom code) in MSC software can be used to evaluate the useful lifespan of MHVs. Similar methodologies can be extended to other medical devices under cyclic loads.

Fracture Toughness of X100 Pipe Girth Welds Using SE(T) and SE(B) Tests

2012 ◽  
Author(s):  
Dong-Yeob Park ◽  
William R. Tyson ◽  
James A. Gianetto ◽  
Guowu Shen ◽  
Robert S. Eagleson
Keyword(s):  
Crack Length ◽  
Initial Crack ◽  
Opening Angle ◽  
Single Edge ◽  
Double Pass ◽  
Crack Propagation Resistance ◽  
Loading Mode ◽  
Post Test ◽  
Girth Welds ◽  
Tearing Resistance

Extensive single-edge notched tension (SE(T)) and single-edge notched bend (SE(B)) tests were performed to apply the SE(T) procedure developed at CANMET and the standard SE(B) procedure of ASTM E1820 to pipeline girth welds as a contribution to a broader project on strain-based design (SBD) for pipeline girth weld integrity. Specimens were precracked from the pipe inner surface to target lengths of 3 and 6 mm to represent surface-breaking weld flaws of single- and double-pass height, respectively. It was found that resistance curves for weld metal (WM) were much lower than those for base metal (BM) or heat affected zone (HAZ) specimens even though the WM strength overmatched the BM, owing to effects from the WM microstructure. The small crack-tip opening angle observed in post-test WM specimens was consistent with the low crack propagation resistance, which in turn results in small tearing resistance, TR. In general, toughness decreases with increase in initial crack length. J values and tearing resistance are found to be influenced by loading mode; toughness is higher in tension, SE(T), than in bending, SE(B) for a given crack length and test temperature.

Effects of Notch Acuity on Fracture Toughness Measurements

2017 ◽  
Author(s):  
Dong-Yeob Park ◽  
Jean-Philippe Gravel ◽  
Da-Ming Duan
Keyword(s):  
Electrical Discharge Machining ◽  
Crack Tip ◽  
Crack Size ◽  
Initial Crack ◽  
Small Scale ◽  
Fatigue Precrack ◽  
Toughness Testing ◽  
Girth Welds ◽  
Toughness Measurement ◽  
Crack Tip Blunting

Effects of initial crack-tip acuity on toughness measurements has been evaluated through extensive small-scale toughness testing — single-edge notched tension and bend (SE(T) and SE(B)) — at room temperature using two X70 pipeline steels and girth welds. In order to investigate effects of different crack tip radii on toughness, some specimens were notched to the target initial crack size using electrical discharge machining (EDM), and no further fatigue precracking was made. On the other hand, other specimens were EDM-notched and then fatigue-precracked to the target crack size according to the current practice of ASTM E1820. The results show that effects of crack tip acuity on toughness measurement are significant especially at the crack-tip blunting stage. The EDM precrack increased toughness measurements by a factor of up to 1.6 and 2 for SE(B) and SE(T), respectively, at 0.2 mm of crack extension, compared to the fatigue precrack.

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