Ratcheting of Corroded Pipes

Author(s):  
Marcelo Igor Lourenço ◽  
Theodoro A. Netto

Corroded pipes for oil transportation can eventually experience Ratcheting after some years of operation. The evaluation of the defects caused by corrosion in these pipes is important when deciding for the repair of the line or continuity in operation. Under normal operational conditions, these pipes are subject to constant internal pressure and cyclic load due to bending and/or tension. Under such loading conditions, the region in the pipes with thickness reduction due to corrosion could experience the phenomenon known as ratcheting. The objective of this paper is to present a revision of the available numerical models to treat the ratcheting phenomenon. Experimental tests were developed allowing the evaluation of occurrence of ratcheting in corroded pipes under typical operational load conditions as well as small-scale cyclic tests to obtain the material parameters. Numerical and experimental tests results are compared. Shakedown models are also investigated as a practical tool for ratcheting prediction.

Author(s):  
Marcos Andre´ Baeta ◽  
Marcelo Igor Lourenc¸o ◽  
Theodoro A. Netto

Corroded pipes for oil transportation can eventually experience low cycle fatigue failure after some years of operation. The evaluation of the defects caused by corrosion in these pipes is important when deciding for the repair of the line or continuity in operation. Under normal operational conditions, these pipes are subject to constant internal pressure and cyclic load due to bending and/or tension. Under such loading conditions, the region in the pipes with thickness reduction due to corrosion could experience the phenomenon known as ratcheting. The objective of this paper is to present a revision of the available numerical models to treat the ratcheting phenomenon. Experimental tests were developed allowing the evaluation of occurrence of ratcheting in corroded pipes under typical operational load conditions as well as small-scale cyclic tests to obtain the material parameters. Numerical and experimental tests results are compared.


Author(s):  
Marcelo Igor Lourenc¸o ◽  
Theodoro A. Netto

Corroded pipes for oil transportation can eventually experience low cycle fatigue failure after some years of operation. The evaluation of the defects caused by corrosion in these pipes is important when deciding for the repair of the line or continuity in operation. Under normal operational conditions, these pipes are subject to constant internal pressure and cyclic load due to bending and/or tension. Under such loading conditions, the region in the pipes with thickness reduction due to corrosion could experience the phenomenon known as ratcheting. The objective of this paper is to present a revision of the available numerical models to treat the ratcheting phenomenon. Experimental tests were developed allowing the evaluation of occurrence of ratcheting in corroded pipes under typical operational load conditions as well as small-scale cyclic tests to obtain the material parameters. Numerical and experimental tests results are compared.


Author(s):  
Nara Oliveira ◽  
Theodoro Netto

The collapse pressure of pipelines containing corrosion defects is usually predicted by deterministic methods, either numerically or through empirical formulations. The severity of each individual corrosion defect can be determined by comparing the differential pressure during operation with the estimated collapse pressure. A simple deterministic procedure for estimating the collapse pressure of pipes with narrow and long defects has been recently proposed by Netto (2010). This formulation was based on a combined small-scale experimental program and nonlinear numerical analyses accounting for different materials and defect geometries. However, loads and resistance parameters have uncertainties which define the basic reliability problem. These uncertainties are mailyrelated to the geometric and material parameters of the pipe and the operational conditions. This paper presents additional experimental tests on corroded pipes under external pressure. The collapse pressure calculated using the equation proposed by Netto (2010) is compared with this new set of experiments and also with test results available in open literature. These results are used to estimate the equation uncertainty. Finally, a sensitivity analysis is performed to identify how geometric parameters of the defects influence the reduction of collapse pressure.


Author(s):  
Diogo do Amaral M. Amante ◽  
John Alex Chujutalli ◽  
Segen F. Estefen

The aim of this work is to accomplish an assessment of the hull girder ultimate strength of intact and damaged double hull tankers. First, the paper presents the validation of the numerical model through comparisons with experimental tests of small-scale box girders. The numerical models are represented by shell elements assuming finite membrane strains and large rotations, considering both geometric and material nonlinearities. Simulation results show very good agreement with experimental tests. Then, a numerical model of a double hull tanker was developed and analyzed in the intact and damaged conditions. Several damage scenarios were investigated.


Author(s):  
N. Oliveira ◽  
T. A. Netto

Abstract The collapse pressure of subsea pipelines containing corrosion defects is usually predicted by deterministic methods, either numerically or through empirical formulations. A simple deterministic procedure for estimating the collapse pressure of pipes with narrow and long defects has been recently proposed by Netto, T. A. (2009, “On the Effect of Narrow and Long Corrosion Defects on the Collapse Pressure of Pipelines,” Appl. Ocean Res., 31(2), pp. 75–81) and Netto, T. A. (2010, “A Simple Procedure for the Prediction of the Collapse Pressure of Pipelines With Narrow and Long Corrosion Defects—Correlation With New Experimental Data,” Appl. Ocean Res., 32(1), pp. 132–134). The formulation was based on a combined small-scale experimental program and nonlinear numerical analyses accounting for different materials and defect geometries. This paper presents additional experimental tests on corroded pipes under external pressure. The collapse pressure calculated using the equation proposed by Netto is compared with this new set of experiments and also with test results available in open literature. These results are used to estimate the equation uncertainty. A sensitivity analysis is also performed to identify how geometric parameters of the defects influence the reduction of collapse pressure. However, loads and resistance parameters have uncertainties. These uncertainties are related to the geometric and material parameters of the pipe and the operational conditions. To account for these uncertainties, a method to predict the probability of collapse of a corroded pipeline along its operational life is proposed. The methodology is illustrated through a case study in which concepts of structural reliability are used to evaluate the detrimental effect of corrosion damages in a pipeline, providing the basis to develop a risk-based maintenance strategy.


Author(s):  
Celso P. Pesce ◽  
Guilherme R. Franzini ◽  
André L. C. Fujarra ◽  
Rodolfo T. Gonçalves ◽  
Rafael Salles ◽  
...  

This paper presents further experimental results of the dynamic response of a small-scale catenary riser model subjected to sinusoidal vertical motion imposed to the top, as a continuation of a previous one, presented at OMAE’2013. In that paper, a general view of an innovative experimental methodology using underwater optical techniques was given, together with some experimental results on VSIV - Vortex Self-Induced Vibrations, also referred to as Heave-Induced Lateral Motion, or Vessel Motion Induced VIV. It was then shown that such a behavior recovered similar ones reported in the technical literature by other authors and resembled fundamental studies, by Sumer and Fredsøe. In the present paper, new experimental tests are reported and analyzed. A similar catenary configuration is assessed. The analysis of VSIV trajectories is made via space-frequency amplitude spectra and space-time amplitude scalograms, revealing rich dynamic responses. The results are meant to serve as an experimental basis, contributing to the understanding of the VSIV phenomenology and to the benchmarking of numerical models.


2021 ◽  
Vol 11 (3) ◽  
pp. 908
Author(s):  
Jie Zeng ◽  
Panagiotis G. Asteris ◽  
Anna P. Mamou ◽  
Ahmed Salih Mohammed ◽  
Emmanuil A. Golias ◽  
...  

Buried pipes are extensively used for oil transportation from offshore platforms. Under unfavorable loading combinations, the pipe’s uplift resistance may be exceeded, which may result in excessive deformations and significant disruptions. This paper presents findings from a series of small-scale tests performed on pipes buried in geogrid-reinforced sands, with the measured peak uplift resistance being used to calibrate advanced numerical models employing neural networks. Multilayer perceptron (MLP) and Radial Basis Function (RBF) primary structure types have been used to train two neural network models, which were then further developed using bagging and boosting ensemble techniques. Correlation coefficients in excess of 0.954 between the measured and predicted peak uplift resistance have been achieved. The results show that the design of pipelines can be significantly improved using the proposed novel, reliable and robust soft computing models.


Polymers ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 137
Author(s):  
Artur Andrearczyk ◽  
Bartlomiej Konieczny ◽  
Jerzy Sokołowski

This paper describes a novel method for the experimental validation of numerically optimised turbomachinery components. In the field of additive manufacturing, numerical models still need to be improved, especially with the experimental data. The paper presents the operational characteristics of a compressor wheel, measured during experimental research. The validation process included conducting a computational flow analysis and experimental tests of two compressor wheels: The aluminium wheel and the 3D printed wheel (made of a polymer material). The chosen manufacturing technology and the results obtained made it possible to determine the speed range in which the operation of the tested machine is stable. In addition, dynamic destructive tests were performed on the polymer disc and their results were compared with the results of the strength analysis. The tests were carried out at high rotational speeds (up to 120,000 rpm). The results of the research described above have proven the utility of this technology in the research and development of high-speed turbomachines operating at speeds up to 90,000 rpm. The research results obtained show that the technology used is suitable for multi-variant optimization of the tested machine part. This work has also contributed to the further development of numerical models.


2007 ◽  
Vol 3 (S247) ◽  
pp. 152-157 ◽  
Author(s):  
Oddbjørn Engvold

AbstractSeismology has become a powerful tool in studies of the magnetic structure of solar prominences and filaments. Reversely, analytical and numerical models are guided by available information about the spatial and thermodynamical structure of these enigmatic structures. The present invited paper reviews recent observational results on oscillations and waves as well as details about small-scale structures and dynamics of prominences and filaments.


2017 ◽  
Vol 10 (2) ◽  
pp. 477-508 ◽  
Author(s):  
C. F.R. SANTOS ◽  
R. C. S. S. ALVARENGA ◽  
J. C. L. RIBEIRO ◽  
L. O CASTRO ◽  
R. M. SILVA ◽  
...  

Abstract This work developed experimental tests and numerical models able to represent the mechanical behavior of prisms made of ordinary and high strength concrete blocks. Experimental tests of prisms were performed and a detailed micro-modeling strategy was adopted for numerical analysis. In this modeling technique, each material (block and mortar) was represented by its own mechanical properties. The validation of numerical models was based on experimental results. It was found that the obtained numerical values of compressive strength and modulus of elasticity differ by 5% from the experimentally observed values. Moreover, mechanisms responsible for the rupture of the prisms were evaluated and compared to the behaviors observed in the tests and those described in the literature. Through experimental results it is possible to conclude that the numerical models have been able to represent both the mechanical properties and the mechanisms responsible for failure.


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