scholarly journals Integrity Management of Marine Structures; With Emphasis on Design for Structural Robustness

Author(s):  
Torgeir Moan

Based on relevant accident experiences with oil and gas platforms, a brief overview of structural integrity management of offshore structures is given; including an account of adequate design criteria, inspection, repair and maintenance as well as quality assurance and control of the engineering processes. The focus is on developing research based design standards for Accidental Collapse Limit States to ensure robustness or damage tolerance in view damage caused by accidental loads due to operational errors and to some extent abnormal structural damage due to fabrication errors. Moreover, it is suggested to provide robustness in cases where the structural performance is sensitive to uncertain parameters. The use of risk assessment to aid decisions in lieu of uncertainties affecting the performance of novel and existing offshore structures, is briefly addressed.

2020 ◽  
Vol 142 (3) ◽  
Author(s):  
Torgeir Moan

Abstract Based on relevant accident experiences with oil and gas platforms, structural integrity management of offshore structures is briefly outlined, including adequate design criteria, fabrication and operational procedures, as well as life cycle quality assurance and control. The focus is on developing an operational design standard for accidental collapse limit states to ensure robustness or damage tolerance. The focus is to ensure an acceptable safety level against progressive failure leading to total loss in view of initial damage caused by accidental actions due to operational errors and abnormal structural damage due to fabrication errors and abnormal deterioration during operation as well as the actions on the damaged structure and inherent uncertainties. Moreover, the damage tolerance required for achieving safety by inspection, monitoring and repair strategies, is briefly addressed. While the basic damage tolerance requirement refers to the survival of the structure in certain damage conditions, wider aspects of robustness in terms of the structure’s sensitivity to the deviation of action effects and resistances from normal conditions are also briefly addressed. In particular, it is suggested to provide robustness in cases where the structural performance is sensitive to uncertain parameters, by choosing conservative values of these parameters.


Author(s):  
C. J. Billington ◽  
S. A. Caruana

The offshore industry has experienced significant changes in the regulation and control of oil and gas exploration and production. The move away from the prescriptive approach towards a goal-setting regime gives Duty Holders greater control and accountability over the safety management of operations. Whilst this approach encourages greater ownership of safety by Duty Holders and provides greater flexibility, it also places greater demands and responsibility for ongoing integrity management, particularly when operational life is extended beyond the original specification with the need to account for the ageing mechanisms. Therefore it is increasingly important to ensure that those responsible for integrity management have all the necessary competences for this task and that the Duty Holder provides the necessary system competence to support this activity. This paper examines the factors which influence competence throughout the life-cycle of Structural Integrity Management (SIM) activities, and provides a model that relates this to a systematic safety management context.


Author(s):  
Ingar Scherf ◽  
Trine Hansen ◽  
Gudfinnur Sigurdsson

Offshore Structures operate for decades in extremely hostile environments. It is important during this period that the structural integrity is efficiently managed to ensure continuous and safe operation. Increased use of enhanced oil and gas recovery means it is likely that many existing installations will remain operational for a significant period beyond the original design life. The operator needs to capture, evaluate and, if necessary, mitigate design premise changes which inevitably occur during the life of a structure. Further, advances in knowledge and technology may imply changes in codes and standards as well as in analysis methodologies. Changes in corporate structures, transfer of operator responsibility and retirement of experienced engineers call for reliable means to transfer historical data and experience to new stakeholders. Effective emergency preparedness capabilities, structural integrity assessments and inspection planning presuppose that as-is analysis models and corresponding information are easily accessible. This paper presents an implementation of the in-service integrity management process described in the new revision of NORSOK standard N-005 [1] for a large fleet of jackets at the Norwegian Continental Shelf. The process, comprising management of design premise changes as well as state-of-the-art technical solutions over a range of disciplines, has enabled the operator to prolong the service life with decades at minimum investments. A structure integrity management system (SIMS) has been developed and digitized over years and streamlined to meet the needs and challenges in the operation and management of the jacket platforms. SIMS enables a rather lean organization to control the structural integrity status of all load-bearing structures at any time. Platform reinforcements and modifications along with other operational risk reducing measures like unman the platforms in severe storms enable continued use with the same level of safety as for new manned platforms. Advanced analyses are used to document regulatory compliance. Modern fatigue and reliability based inspection planning analyses have reduced the costs needed for inspection of fatigue cracks significantly. The benefits from the SIMS system are substantial and the resulting safety and productivity gains are apparent. The continuity of knowledge and experience is maintained, reducing risk to safety and regularity. The digital transformation related to management of structural integrity status as described in NORSOK standard N-005 is realized through SIMS.


2014 ◽  
Vol 69 (7) ◽  
Author(s):  
Ajith Kumar Thankappan ◽  
M. Fazli B. M. Yusof

This paper highlights the key differences in practices employed in managing hull structure integrity of permanently moored floating offshore structures as against sailing vessels which are subject to periodic dry docking. During the design phase, the structural integrity management over the life of a sailing vessel is primarily taken into account by means of Class prescribed Nominal Design Corrosion Values which are added to minimum scantling requirements calculated based on strength and fatigue criteria. In contrast, for permanently moored offshore installations like FPSOs, FSOs etc. the hull structure integrity over the entire design life of the asset is a key design consideration both for new buildings and conversions. Analytic methods and tools (primarily those developed by Class Societies) are available to evaluate the strength requirements (based on yielding, buckling and ultimate strength criteria) and fatigue life of the hull structure. Typically three levels of analysis with increasing degree of complexity and analysis time are used to predict the structural response and fatigue life of the Hull during design phase. The degree of detailed analysis required needs to be determined in light of the expected optimization in terms of savings in scantlings for new building or for steel renewal requirements in case of conversions.


Author(s):  
S. M. S. M. K. Samarakoon ◽  
R. M. Chandima Ratnayake ◽  
S. A. S. C. Siriwardane

Structural integrity control (SIC) is an increasingly important element of offshore structures. Not only is it used in newly built and existing offshore structures (e.g. oil and gas (O&G) production & process facilities (P&PFs), wind turbine installations, etc.), but SIC is also essential for ageing offshore platforms which are subjected to an extension of their design service life. In these cases, SIC programs must be performed to assess the platforms. If any significant changes in structural integrity (SI) are discovered, then it is essential to implement an appropriate strengthening, modification and/or repair (SMR) plan. Currently, welded and grouted repairs are mostly used for SMR. Although a welded repair may typically restore a structure to its initial condition, if the damage is due to fatigue loading and welded repairs have been carried out, then historical evidence reveals that there is a high potential for the damage to reappear over time. On the other hand, mechanical connections are significantly heavier than grouted connections. Consequently, grouted repairs are widely used to provide additional strength, for instance, to handle situations such as preventing propagation of a dent or buckle, sleeved repairs, leg strengthening, clamped repair for load transfer, leak sealing and plugging, etc. This manuscript examines current developments in grouted connections and their comparative pros and cons in relation to welded or mechanical connections. It also provides recommendations for future research requirements to further develop SMR with grouted connections.


Author(s):  
Soheil Manouchehri ◽  
Guillaume Hardouin ◽  
David Kaye ◽  
Jason Potter

Pipe-In-Pipe (PIP) systems are increasingly used in subsea oil and gas production where a low Overall Heat Transfer Coefficient (OHTC) is required. A PIP system is primarily composed of an insulated inner pipe which carries the production fluid and an outer pipe that protects the insulation material from the seawater environment. This provides a dry environment within the annulus and therefore allows the use of high quality dry insulation system. In addition, from a safety point of view, it provides additional structural integrity and a protective barrier which safeguards the pipeline from loss of containment to the environment. Genesis has designed a number of PIP systems in accordance with the recognized subsea pipeline design codes including DNV-OS-F101 [1]. In section 13 F100 of the 2013 revision, a short section has been included in which PIP systems are discussed and overall design requirements for such systems are provided. It has also been stated that the inner and outer pipes need to have the same Safety Class (SC) unless it can be documented otherwise. This paper looks at the selection of appropriate SC for the outer pipe in a design of PIP systems based on an assessment of different limit states, associated failure modes and consequences. Firstly, the fundamentals of selecting an acceptable SC for a PIP system are discussed. Then, different limit states and most probable failure modes that might occur under operational conditions are examined (in accordance with the requirements of [1]) and conclusions are presented and discussed. It is concluded that the SC of the outer pipe of a PIP system may be lower than that of the inner pipe, depending on the failure mode and approach adopted by the designer.


2017 ◽  
Vol 862 ◽  
pp. 265-270
Author(s):  
Raditya Danu Riyanto ◽  
Murdjito

Offshore structure, particularly fixed offshore structures, should be kept in the performance for the fit-for-purpose condition during their operating lifetime. For fixed offshore structures that exceed their designated life years, the proper Structural Integrity Management System (SIMS) should be developed and applied. Despite the fixed offshore platforms have their service life, there are still platforms that continue to operate exceeding their service lifetime. These ageing platforms should be taken care thoroughly to avoid the consequences that could take casualties. This paper will propose the proper initiation of SIMS development for ageing fixed offshore platforms in Indonesia, by taking an example at Bekapai Field Platforms in East Kalimantan. Using HAZID technique and several ranking criteria, the platforms are assessed and ranked. Platforms that categorized in critical condition are grouped based on similarities in geometry and function. The highest rank is analyzed in computer Finite Element Analysis (FEA) Software with modification based on latest inspection result. This method is proven to be a proper method to be used as a maintenance program for ageing fixed offshore platforms in Indonesia.


Author(s):  
S. Gupta ◽  
D. Sanderson ◽  
A. Stacey

The effective structural integrity management of the ever-increasing population of ageing offshore installations on the UKCS requires the identification of key parameters which provide a measure of the criticality of installations to structural failure, thus enabling priorities to be set. This paper describes a model for the evaluation of the criticality rating of fixed offshore installations.


Author(s):  
Mike Efthymiou ◽  
Jan Willem van de Graaf

This paper reviews the structural integrity and reliability of fixed steel offshore structures with a focus on improved models and incorporation of these models in design standards. Technical achievements in four key areas are reviewed which, when combined, resulted in a step improvement in the calculation of structural reliability. The first area is the extreme environmental loading on an offshore platform; the second area is the joint occurrence of waves, winds and currents, i.e. accounting for the fact that these do not, in general, peak at the same time and do not act in the same direction. The third area is the estimation of the ultimate strength of a fixed steel platform, accounting for component strength, including the buckling and post-buckling behaviour and the uncertainty in system strength. The fourth and final area is the integration of the above models to estimate the probability of failure. The historical performance of platforms and the improvements in successive editions of API RP 2A are reviewed; reliability targets appropriate for different exposure levels and corresponding performance standards are developed, aimed at harmonizing design practices worldwide. A differentiation is recommended between permanently manned L-1 installations and manned-evacuated L-1 installations in the Gulf of Mexico; this is because the consequences of failure are considerably different.


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