Developing the Structural Integrity Management System for Ageing Fixed Offshore Oil Platforms in Indonesia

2017 ◽  
Vol 862 ◽  
pp. 265-270
Author(s):  
Raditya Danu Riyanto ◽  
Murdjito

Offshore structure, particularly fixed offshore structures, should be kept in the performance for the fit-for-purpose condition during their operating lifetime. For fixed offshore structures that exceed their designated life years, the proper Structural Integrity Management System (SIMS) should be developed and applied. Despite the fixed offshore platforms have their service life, there are still platforms that continue to operate exceeding their service lifetime. These ageing platforms should be taken care thoroughly to avoid the consequences that could take casualties. This paper will propose the proper initiation of SIMS development for ageing fixed offshore platforms in Indonesia, by taking an example at Bekapai Field Platforms in East Kalimantan. Using HAZID technique and several ranking criteria, the platforms are assessed and ranked. Platforms that categorized in critical condition are grouped based on similarities in geometry and function. The highest rank is analyzed in computer Finite Element Analysis (FEA) Software with modification based on latest inspection result. This method is proven to be a proper method to be used as a maintenance program for ageing fixed offshore platforms in Indonesia.

Author(s):  
Mohamed A. El-Reedy

The GUPCO offshore structure management system was developed as a part of an integrated infrastructure management system. This paper presents a case study of providing an integrity management system for inspection, evaluation and repair of the fixed offshore platforms in Gulf of Suez. The management system procedure is presented focusing on the first step for defining the highly risky weight to the lower risky weight structure based on API criteria for assessment of the existing structures. The risk analysis methodology for developing design and assessment criteria for fixed offshore structure based on consequence of failure is illustrated. In our case study the assessment method is applied for a number of fixed offshore structures. The above methodology is performed after theoretical assessment and then verifying by using ROV subsea inspection for the fixed offshore structure. Comparison between the actual structure performance and the predicting risk assessment for the structure from the model will be studied. The overall management system will be illustrated in scope of predictive maintenance philosophy and reliability for all offshore structures.


Author(s):  
Mehrdad Kimiaei ◽  
Jalal Mirzadeh ◽  
Partha Dev ◽  
Mike Efthymiou ◽  
Riaz Khan

Abstract Fixed offshore platforms subject to wave-in-deck loading have historically encountered challenges in meeting target reliability levels. This has often resulted in costly subsea remediation, impacted platform occupancy levels or premature decommissioning of critical structural assets due to safety concerns. This paper addresses the long-standing industry challenge by presenting a novel structural reliability approach that involves converging the analytical behavior of a structure to its measured dynamic response for assessment. In this approach, called the Structural Integrity Management (SIM) TRIAD method, the platform model is calibrated based on the measured in-field platform natural frequencies using a structural health monitoring (SHM) system, so that the reliability assessment can be performed on a structural model whose stiffness is simulated as close to reality as possible. The methodology demonstrates the potential of unlocking structural capacity of offshore structures by removing conservatism normally associated with traditional reliability assessment methods, thus significantly improving the ability to achieve target structural reliability levels in a cost effective manner. The SIM TRIAD method has been implemented while assessing an existing fixed offshore platform subject to wave-in-deck loads, which is located in East Malaysian waters. It has enabled the facility operator to achieve acceptable target structural reliability and has assisted in developing an optimized risk-based inspection (RBI) plan for ensuring safe operations to end of asset field life. The methodology and findings of the assessment are presented in this paper to illustrate the benefits of the SIM TRIAD method.


2021 ◽  
Vol 9 (9) ◽  
pp. 1027
Author(s):  
Nurul Uyun Azman ◽  
Mohd Khairi Abu Husain ◽  
Noor Irza Mohd Zaki ◽  
Ezanizam Mat Soom ◽  
Nurul Azizah Mukhlas ◽  
...  

The structural integrity of offshore platforms is affected by degradation issues such as subsidence. Subsidence involves large settlement areas, and it is one of the phenomena that may be experienced by offshore platforms throughout their lives. Compaction of the reservoir is caused by pressure reduction, which results in vertical movement of soils from the reservoir to the mud line. The impact of subsidence on platforms will lead to a gradually reduced wave crest to deck air gap (insufficient air gap) and cause wave-in-deck. The wave-in-deck load can cause significant damage to deck structures, and it may cause the collapse of the entire platform. This study aims to investigate the impact of wave-in-deck load on structure response for fixed offshore structure. The conventional run of pushover analysis only considers the 100-year design crest height for the ultimate collapse. The wave height at collapse is calculated using a limit state equation for the probabilistic model that may give a different result. It is crucial to ensure that the reserve strength ratio (RSR) is not overly estimated, hence giving a false impression of the value. This study is performed to quantify the wave-in-deck load effects based on the revised RSR. As part of the analysis, the Ultimate Strength for Offshore Structures (USFOS) software and wave-in-deck calculation recommended by the International Organization for Standardization (ISO) as practised in the industry is adopted to complete the study. As expected, the new revised RSR with the inclusion of wave-in-deck load is lower and, hence, increases the probability of failure (POF) of the platform. The accuracy and effectiveness of this method will assist the industry, especially operators, for decision making and, more specifically, in outlining the action items as part of their business risk management.


Author(s):  
Torgeir Moan

Based on relevant accident experiences with oil and gas platforms, a brief overview of structural integrity management of offshore structures is given; including an account of adequate design criteria, inspection, repair and maintenance as well as quality assurance and control of the engineering processes. The focus is on developing research based design standards for Accidental Collapse Limit States to ensure robustness or damage tolerance in view damage caused by accidental loads due to operational errors and to some extent abnormal structural damage due to fabrication errors. Moreover, it is suggested to provide robustness in cases where the structural performance is sensitive to uncertain parameters. The use of risk assessment to aid decisions in lieu of uncertainties affecting the performance of novel and existing offshore structures, is briefly addressed.


Author(s):  
Ingar Scherf ◽  
Trine Hansen ◽  
Gudfinnur Sigurdsson

Offshore Structures operate for decades in extremely hostile environments. It is important during this period that the structural integrity is efficiently managed to ensure continuous and safe operation. Increased use of enhanced oil and gas recovery means it is likely that many existing installations will remain operational for a significant period beyond the original design life. The operator needs to capture, evaluate and, if necessary, mitigate design premise changes which inevitably occur during the life of a structure. Further, advances in knowledge and technology may imply changes in codes and standards as well as in analysis methodologies. Changes in corporate structures, transfer of operator responsibility and retirement of experienced engineers call for reliable means to transfer historical data and experience to new stakeholders. Effective emergency preparedness capabilities, structural integrity assessments and inspection planning presuppose that as-is analysis models and corresponding information are easily accessible. This paper presents an implementation of the in-service integrity management process described in the new revision of NORSOK standard N-005 [1] for a large fleet of jackets at the Norwegian Continental Shelf. The process, comprising management of design premise changes as well as state-of-the-art technical solutions over a range of disciplines, has enabled the operator to prolong the service life with decades at minimum investments. A structure integrity management system (SIMS) has been developed and digitized over years and streamlined to meet the needs and challenges in the operation and management of the jacket platforms. SIMS enables a rather lean organization to control the structural integrity status of all load-bearing structures at any time. Platform reinforcements and modifications along with other operational risk reducing measures like unman the platforms in severe storms enable continued use with the same level of safety as for new manned platforms. Advanced analyses are used to document regulatory compliance. Modern fatigue and reliability based inspection planning analyses have reduced the costs needed for inspection of fatigue cracks significantly. The benefits from the SIMS system are substantial and the resulting safety and productivity gains are apparent. The continuity of knowledge and experience is maintained, reducing risk to safety and regularity. The digital transformation related to management of structural integrity status as described in NORSOK standard N-005 is realized through SIMS.


2014 ◽  
Vol 69 (7) ◽  
Author(s):  
Ajith Kumar Thankappan ◽  
M. Fazli B. M. Yusof

This paper highlights the key differences in practices employed in managing hull structure integrity of permanently moored floating offshore structures as against sailing vessels which are subject to periodic dry docking. During the design phase, the structural integrity management over the life of a sailing vessel is primarily taken into account by means of Class prescribed Nominal Design Corrosion Values which are added to minimum scantling requirements calculated based on strength and fatigue criteria. In contrast, for permanently moored offshore installations like FPSOs, FSOs etc. the hull structure integrity over the entire design life of the asset is a key design consideration both for new buildings and conversions. Analytic methods and tools (primarily those developed by Class Societies) are available to evaluate the strength requirements (based on yielding, buckling and ultimate strength criteria) and fatigue life of the hull structure. Typically three levels of analysis with increasing degree of complexity and analysis time are used to predict the structural response and fatigue life of the Hull during design phase. The degree of detailed analysis required needs to be determined in light of the expected optimization in terms of savings in scantlings for new building or for steel renewal requirements in case of conversions.


Author(s):  
S. M. S. M. K. Samarakoon ◽  
R. M. Chandima Ratnayake ◽  
S. A. S. C. Siriwardane

Structural integrity control (SIC) is an increasingly important element of offshore structures. Not only is it used in newly built and existing offshore structures (e.g. oil and gas (O&G) production & process facilities (P&PFs), wind turbine installations, etc.), but SIC is also essential for ageing offshore platforms which are subjected to an extension of their design service life. In these cases, SIC programs must be performed to assess the platforms. If any significant changes in structural integrity (SI) are discovered, then it is essential to implement an appropriate strengthening, modification and/or repair (SMR) plan. Currently, welded and grouted repairs are mostly used for SMR. Although a welded repair may typically restore a structure to its initial condition, if the damage is due to fatigue loading and welded repairs have been carried out, then historical evidence reveals that there is a high potential for the damage to reappear over time. On the other hand, mechanical connections are significantly heavier than grouted connections. Consequently, grouted repairs are widely used to provide additional strength, for instance, to handle situations such as preventing propagation of a dent or buckle, sleeved repairs, leg strengthening, clamped repair for load transfer, leak sealing and plugging, etc. This manuscript examines current developments in grouted connections and their comparative pros and cons in relation to welded or mechanical connections. It also provides recommendations for future research requirements to further develop SMR with grouted connections.


2010 ◽  
Author(s):  
Samuel Defranco ◽  
Patrick O'Connor ◽  
Frank Puskar ◽  
Justin R. Bucknell ◽  
Kris A. Digre

1991 ◽  
Vol 28 (6) ◽  
pp. 881-895 ◽  
Author(s):  
T. T. Wong ◽  
N. R. Morgenstern ◽  
D. C. Segoz

A state of the art survey of ice rubble mechanics is first presented. This survey covers ice rubble morphology, laboratory testing of ice rubble, the study of the load transmission capability of existing rubble fields, and field measurements in ice rubble surrounding offshore structures. Then, the implementation of a new plasticity model for normally consolidated broken ice into an existing finite element stress analysis code is described. The resulting program is validated using triaxial test data. Using this model, a two-dimensional parametric study on ice force transmission through a grounded ice rubble field is performed. The study shows that, in addition to the mechanical properties of ice rubble, the island or berm geometry may significantly affect the ice load. Key words: constitutive model, finite element analysis, ice load, ice rubble, offshore structure, plasticity.


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