Line Type Optimization of the Flexible Jumper for New Generation Subsea Suspended Manifold Production System

Author(s):  
Weizheng An ◽  
Zhigang Li ◽  
Wentao Luo ◽  
Yingying Wang ◽  
Menglan Duan

Abstract A new generation of subsea production system with the suspended manifold as the major characteristic was proposed to solve the disadvantages for hard to be discarded and recovered for the traditional subsea manifold fixed in seabed. Here, the flexible jumpers connecting the dry trees in the subsea functional chamber to the suspended manifold, can not only provide enough mooring forces as the mooring system, but also transport oil and gas from dry trees, which is an indispensable part of a complete new generation of subsea production system. So how to optimize the flexible jumpers to guarantee a good hydrodynamic performance is quite essential. In this paper, a steep wave type of flexible jumper is optimized by changing the suspended height, connection width, and position and diameter of the buoyancy block. The result shows that the location and the size of the buoyancy block both have a great influence on the distribution of the mechanical property and the line type of the flexible jumper while the influence of suspended height and connection width is very small. Calculations and analysis demonstrated that changing the position of the buoyancy block has no effect on the maximum tensile force of the flexible jumper, but the farther the buoyancy block is from the seabed, the larger the minimum bending radius of the flexible jumper is. Meanwhile, the larger the diameters of buoyancy block becomes, the larger the maximum tensile force is, and the smaller the minimum bending radius will be.

2021 ◽  
Author(s):  
Yingying Wang ◽  
Weizheng An ◽  
Zhigang Li ◽  
Wentao luo ◽  
Menglan Duan

2021 ◽  
Author(s):  
Yingying Wang ◽  
Weizheng An ◽  
Zhigang Li ◽  
Wentao luo ◽  
Menglan Duan

2021 ◽  
Author(s):  
Joseph Rizzo Cascio ◽  
Antonio Da Silva ◽  
Martino Ghetti ◽  
Martino Corti ◽  
Marco Montini

Abstract Objectives/Scope The benefits of real-time estimation of the cool down time of Subsea Production System (SPS) to prevent formation of hydrates are shown on a real oil and gas facility. The innovative tool developed is based on an integrated approach, which embeds a proxy model of SPS and hydrate curves, exploiting real-time field data from the Eni Digital Oil Field (eDOF, an OSIsoft PI based application developed and managed by Eni) to continuously estimate the cool down time before hydrates are formed during the shutdown. Methods, Procedures, Process The Asset value optimization and the Asset integrity of hydrocarbon production systems are complex and multi-disciplinary tasks in the oil and gas industry, due to the high number of variables and their synergy. An accurate physical model of SPS is built and, then, used to develop a proxy model, which integrates hydrate curves at different MeOH concentration, being able to estimate in real time the cool down time of SPS during the shutdown exploiting data from subsea transmitters made available by eDOF in order to prevent formation of hydrates. The tool is also integrated with a user-friendly interface, making all relevant information readily available to the operators on field. Results, Observations, Conclusions The integrated approach provides a continues estimation of cool down time based on real time field data (eDOF) in order to prevent formation of hydrates and activate preservation actions. An accurate physical model of SPS is built on a real business case using Olga software and cool down curves simulated considering different operating shutdown scenarios. Hydrate curves of the considered production fluid are also simulated at different MeOH concentration using PVTsim NOVA software. Off-line simulated curves are then implemented as numerical tables combined with eDOF data by an Eni developed fast executing proxy model to produce estimated cool down time before hydrates are formed. A graphic representation of SPS behavior and its cool down time estimation during shutdown are displayed and ready to use by the operators on field in support of the operations, saving cost and time. Novel/Additive Information The benefits of real time estimation of the cool down time of SPS to prevent hydrates formation are shown in terms of saving of time and cost during the shutdown operations on a real case application. This integrated approach allows to rely on a continue, automatic and acceptably accurate estimate of the available time before hydrates are formed in SPS, including the possibility to be further developed for cases where subsea transmitters are not available or extended to other flow assurance issues.


2011 ◽  
Vol 148-149 ◽  
pp. 1000-1006 ◽  
Author(s):  
Chang Yong Wang ◽  
Hong Huan Zhang ◽  
Meng Lan Duan

That the oil and gas exploration and development is extending into deep water proceeds the rapidly shift to subsea production system. However, complex subsea equipment and frequency offshore accidents aroused the concern on the risk assessment of subsea system. The paper illustrates the hazard aspects which should be focused on in the subsea equipment compared with the surface equipment. The hazards identification and risk analysis on subsea X-tree system is carried out. A general risk-prevent process of subsea X-tree system is illustrated, so does the reliability analysis process. Besides, some commendations on subsea detection and maintenance are presented in the paper.


2014 ◽  
Vol 986-987 ◽  
pp. 1619-1623
Author(s):  
Xiao Lei Zhao ◽  
Le Ping Chu ◽  
Xing Wei Guo ◽  
Guo He Yu ◽  
Jin Yu Chen

With the development of offshore oil and gas field enters into deep water constantly, subsea production system has become the main development mode in deep water development. Pipeline End Termination (PLET) is common facilities in subsea production system and is used to provide subsea tieback interface. An embedded type PLET has been adopted in Panyu 35-1/35-2 Gas field with the water depth of 194 to 338 m. Factory Accept Test (FAT) is very important for the subsea production facilities, and the references is very limited due to technical security. This paper in detail states the flow chart, master equipment, purpose and precautions for each test of FAT for PLET, which collects great technology for the development of subsea production system.


2014 ◽  
Vol 986-987 ◽  
pp. 975-979
Author(s):  
Xiao Lei Zhao ◽  
Zhi Xing Wu ◽  
Le Ping Chu ◽  
Xing Wei Guo ◽  
Jin Yu Chen

With the development of offshore oil and gas field enters into deep water constantly, subsea production system has become the main development mode in deep water development. Subsea Inline manifold (ILM) is common facilities in subsea production system and is used to gather oil and gas from the side subsea wells. Two subsea ILMs has been adopted in Panyu 35-1/35-2 Gas field with water depth range from 194 to 338 m in South China Sea. System integration test (SIT) is very important for the subsea production facilities. This paper states the flow chart, master equipment, purpose and precautions for each test of ILM SIT, which collects great technology for the development of subsea production system.


2021 ◽  
Vol 9 ◽  
Author(s):  
Donglei Jiang ◽  
Wenbo Meng ◽  
Yi Huang ◽  
Yi Yu ◽  
Youwei Zhou ◽  
...  

The subsea production system is presently widely adopted in deepwater oil and gas development. The throttling valve is the key piece of equipment of the subsea production system, controlling the safety of oil and gas production. There are many valves with serious throttling effect in the subsea X-tree, so the hydrate formation risk is relatively high. In this work, a 3D cage-sleeve throttling valve model was established by the numerical simulation method. The temperature and pressure field of the subsea throttling valve was accurately characterized under different prefilling pressure, throttling valve opening degree, and fluid production. During the well startup period, the temperature of the subsea pipeline is low. If the pressure difference between the two ends of the pipeline is large, the throttling effect is obvious, and low temperature will lead to hydrate formation and affect the choice of throttling valve material. Based on the analysis of simulation results, this study recommends that the prefilling pressure of the subsea pipe is 7–8 MPa, which can effectively reduce the influence of the throttling effect so that the downstream temperature can be kept above 0°C. At the same time, in regular production, a suitable choke size is opened to match the production, preventing the serious throttling effect from a small choke size. According to the API temperature rating table, the negative impact of local low temperature caused by the throttling effect on the temperature resistance of the pipe was considered, and the appropriate subsea X-tree manifold material was selected to ensure production safety. The hydrate phase equilibrium curve is used to estimate the hydrate formation risk under thermodynamic conditions. Hydrate inhibitors are injected to ensure downstream flow safety.


2021 ◽  
Vol 266 ◽  
pp. 06005
Author(s):  
V.A. Ivanova ◽  
M.Y. Shabalov

Due to the high relevance of the offshore oil and gas fields’ de-velopment, the authorsexaminethe technology of subsea mining, which is gaining popularity in the Russian Federation. The main types of subsea production system constructions were analyzed and a number of factors, which affect the development of offshore oil and gas fields, were proposed. An algorithm for the software product was created which allows after geo-logical exploration and the discovery of industrial oil and gas recourses to optimize the planning process and to save time and material costs for the company at the preliminary stages of planning. The software product algo-rithm based on such factors asdepth and size of the field, duration of ice season of the region, remoteness of the field from the coast, the level of development of transport infrastructure and the complexity of geological structure.


Author(s):  
Liaqat Ali ◽  
Shan Jin ◽  
Yong Bai

Abstract In past years, offshore oil and gas accidents have often occurred. Environmental hazards have the capability of turning into very difficult to manage in addition with the modern technology limits and lack of a fail-safe operation that can identify, control and terminate the accidents. However, the offshore crude oil also natural gas search and development is expanding to deep-water and moving promptly to the subsea production systems. (SPS). Though, the complicate subsea equipment material besides frequency offshore disasters stimulated the consideration onto the risk analysis of subsea systems. Detection of the impact of deep-water oil and gas reserves in the subsea production system. However, loss of SPSs can contribute to massive industrial failure, severe natural pollution, and indeed serious disasters. Therefore, the reliability analysis and safety of SPS have turned into a dominant consideration. This study addresses on the hazards and risk conditions which must be concentrated in the subsea machinery associated within surface equipments. Furthermore, the risks identification also the risk investigation onto subsea “Xmas tree” system is brought out. An over-all risk avert procedure of subsea “Xmas tree” system is represented, also the reliability evaluation method. Moreover, several recommendations on subsea production maintenance and detection are given in this research. This paper is reviewing the following section, subsea production system, hazards or risk identification, environmental issues, hydrate problems, corrosion problems, safety issues, risk assessment on subsea “Xmas tree”, reliability issues of a subsea system.


Author(s):  
Yingying Wang ◽  
Menglan Duan ◽  
Deguo Wang ◽  
Xu Yuan ◽  
Kai Tian

There are four typical layout types for the subsea production system. These include single well tie back, the daisy chain, the template manifold and the cluster manifold. In the early development phase, an appropriate layout type needs to be selected. The layout design of the subsea production system is based on the data of oil and gas fields. Due to many advantages, such as less initial investment, being installed in advance, flexibility for development schedule and so on, the cluster manifold is becoming more popular and has been applied extensively in the layout of deepwater subsea production systems. In this layout type, the number and locations of cluster manifolds, and the connection types between subsea production facilities have a direct effect on the safety, flexibility and cost of the target deepwater oil and gas fields. Hence, how to design the optimal layout of the cluster manifold is of key importance. This paper will focus on the cluster manifold layout by the math means programmed using C++. For any given subsea well and the floating production system, the basic layout of the cluster manifold with the lowest cost can be obtained based on the assumptions, including the number, locations and cost of the jumpers, PLETS and flowlines. This mathematical method can reduce subjective bias from the engineers and provide a more scientific reference for obtaining the optimal cluster manifold layout.


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