Fatigue Fracture Behavior of Steel Pipes With a Pre-Crack

Author(s):  
Jae-Kyoo Lim ◽  
Lichun Bian

The behaviour of fatigue crack propagation of mild steel pipes, each consisting of an inclined semi-elliptical crack, subjected to axial loading was investigated both experimentally and theoretically. The inclined angle of the crack with respect to the axis of loading varied between 0° and 90°. In the present investigation, the gowth of the fatigue crack was monitored using the AC potential drop technique. The Von Mises yield criterion was applied to define the core region, instead of assuming a core region with a constant distance r from the crack lip. The two commonly employed fracture criteria, i.e., the maximum tensile stress and the minimum strain energy density criteria, were modified by adopting Von Mises elasto-plastic boundary. The results obtained using the innproved fracture criteria are, in most cases, in better agreement with test results as compared with those obtained using the commonly employed fracture criteria.

Author(s):  
Lichun Bian ◽  
Ai Kah Soh

Abstract The behaviour of fatigue crack propagation of rectangular steel plates, each consisting of an inclined semi-elliptical crack, subjected to axial loading was investigated both experimentally and theoretically. The inclined angle of the crack with respect to the axis of loading varied between 0° and 90°. In the present investigation, the Von Mises yield criterion was applied to define the core region, instead of a core region with a constant distance r from the crack tip. Based on Von Mises elasto-plastic boundary, the two commonly used fracture criteria, the maximum tensile stress and the minimum strain energy density criteria, were modified. The results obtained using the two improved fracture criteria were compared with those obtained using the commonly used mixed mode fracture criteria and experimental results. A mixed mode fatigue crack criterion has been established based on the experimental data.


1999 ◽  
Vol 121 (4) ◽  
pp. 237-241 ◽  
Author(s):  
M. Mohareb ◽  
D. W. Murray

An analytical expression is derived for the prediction of fully plastic moment capacity of pipes subjected to axial loading and internal pressure. The expression is based on the von Mises yield criterion. The expression predicts pipe moment capacities that are in good agreement with full-scale experimental results. A universal nondimensional moment versus effective axial force-pressure interaction diagram is developed for the design of elevated pipe lines.


2006 ◽  
Vol 129 (4) ◽  
pp. 737-743 ◽  
Author(s):  
L. Satyarnarayan ◽  
D. M. Pukazhendhi ◽  
Krishnan Balasubramaniam ◽  
C. V. Krishnamurthy ◽  
D. S. Ramachandra Murthy

This paper reports experimental sizing of fatigue crack profiles that are initiated from artificially made circumferential starter notches in stainless steel pipes of 169mm outer diameter and 14.33mm thickness, which were subjected to cyclic bending loads in a four point bending load arrangement using two nondestractive evaluation (NDE) methods: (a) phased array ultrasonic technique and (b) alternating current potential drop technique. The crack growth estimated using the two NDE techniques were compared with the beach marks that were present in the fracture surface. A simulation study using the ray tracing method was carried out to model the ultrasonic wave propagation in the test specimen, and the results were compared with the experimental results.


2013 ◽  
Vol 849 ◽  
pp. 200-206 ◽  
Author(s):  
Sansot Panich ◽  
Vitoon Uthaisangsuk ◽  
Surasak Suranuntchai ◽  
Suwat Jirathearanat

Advanced High Strength (AHS) steels have been increasingly applied in the automotive industries due to their distinguished mechanical properties. Microstructures of these steels play an important role and are designed by constituent phases with distinct characteristics. AHS steels exhibit sophisticated damage mechanisms that complicate the prediction of material formability. In this work, Ductile Crack Initiation Locus (DCIL) was developed for describing failure behavior of dual phase steel sheet. A hybrid experimental and numerical analysis was used to determine the DCIL. Tensile tests of various sample geometries were experimentally carried out and crack initiation occurred during forming was identified by the Direct Current Potential Drop (DCPD) method. Then, FE simulations of the corresponding tests were performed to evaluate local stress triaxialities and equivalent plastic strains of the critical area. The damage curves for both crack initiation and localized necking were obtained. Additionally, the von Mises, Hill48 and Yld2000-2d yield criterion were defined in the calculations in order to examine effect of yield model on the resulted curves. To verify applicability of the damage curves, Nakazima test of uniaxial sample was taken into account.


2015 ◽  
Vol 5 (1) ◽  
Author(s):  
Pavlo Maruschak ◽  
Sergey Panin ◽  
Iryna Danyliuk ◽  
Lyubomyr Poberezhnyi ◽  
Taras Pyrig ◽  
...  

AbstractThe study has established the main regularities of a fatigue failure of offshore gas steel pipes installed using S-lay and J-lay methods.We have numerically analyzed the influence of preliminary deformation on the fatigue life of 09Mn2Si steel at different amplitudes of cyclic loading. The results have revealed the regularities of formation and development of a fatigue crack in 17Mn1Si steel after 40 years of underground operation. The quantitative analysis describes the regularities of occurrence and growth of fatigue cracks in the presence of a stress concentration.


2014 ◽  
Vol 8 (1) ◽  
pp. 44-48
Author(s):  
Grzegorz Mieczkowski ◽  
Krzysztof Molski

Abstract The increasing application of composite materials in the construction of machines causes strong need for modelling and evaluating their strength. There are many well known hypotheses used for homogeneous materials subjected to monotone and cyclic loading conditions, which have been verified experimentally by various authors. These hypotheses should be verified also for composite materials. This paper provides experimental and theoretical results of such verifications for bimaterial structures with interfacial cracks. Three well known fracture hypotheses of: Griffith, McClintock and Novozhilov were chosen. The theoretical critical load values arising from each hypotheses were compared with the experimental data including uni and multi-axial loading conditions. All tests were carried out with using specially prepared specimens of steel and PMMA.


Author(s):  
Peihua Jing ◽  
Tariq Khraishi ◽  
Larissa Gorbatikh

In this work, closed-form analytical solutions for the plasticity zone shape at the lip of a semi-infinite crack are developed. The material is assumed isotropic with a linear elastic-perfectly plastic constitution. The solutions have been developed for the cases of plane stress and plane strain. The three crack modes, mode I, II and III have been considered. Finally, prediction of the plasticity zone extent has been performed for both the Von Mises and Tresca yield criterion. Significant differences have been found between the plane stress and plane strain conditions, as well as between the three crack modes’ solutions. Also, significant differences have been found when compared to classical plasticity zone calculations using the Irwin approach.


2016 ◽  
Vol 258 ◽  
pp. 213-216 ◽  
Author(s):  
František Šebek ◽  
Jindrich Petruška ◽  
Petr Kubík

Variety of metals are complex materials exhibiting various behavior under different loading. Many metallic materials exhibit Tresca-like behavior rather than von Mises. It means different behavior in tension under plane strain and uniaxial stress conditions. This might be described by Lode dependent plasticity which should result in better prediction in force or torque responses of material tests. Good agreement between computation and experiment is also very important when calibrating the ductile fracture criteria. Several tests under plane strain and uniaxial stress states were carried out on aluminum alloy 2024-T351 where the Lode dependency was significant. The Lode dependent plasticity was implemented along with von Mises and Tresca-like yield criteria, which resulted in improvement of force–displacement responses of plane strain tests simulations. But it also caused significant change in the stress state of tensile flat and grooved plates which wrongly approached uniaxial tension condition. This inconvenience prevents plane strain experiments from using for calibration of ductile fracture criteria under these circumstances.


1987 ◽  
Vol 22 (4) ◽  
pp. 215-227 ◽  
Author(s):  
M Robinson ◽  
C S Lim ◽  
R Kitching

One of the requirements of the two criteria method of safety assessment of a pressure vessel with a defect is an estimate of the plastic limit pressure. Here the defect is in a spherical shell close to its junction with a protruding radial cylindrical branch. The defect is assumed to be an axisymmetric circumferential slot of uniform depth on the outer surface of the shell. Lower bounds to the limit pressure are calculated for a wide range of geometries. The material is assumed to obey the von Mises yield criterion and a non-linear programming method is used to give optimum lower bounds. Data is supplied for spherical shell radius to thickness ratios from 25 to 100, nozzle radius to vessel radius ratios from 0 to 0.4, nozzle to vessel thickness ratios from 0.25 to 1.0 and ligament thickness to vessel thicknesses (ligament efficiencies) of 0 to 1. Slot widths vary from the significant to the infinitesimal, where it becomes a crack. Vessels of some proportions were shown to have their limit pressures reduced only a little by very low ligament efficiencies.


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