Estimation of Fracture Mechanics Parameters Under Displacement-Controlled Elastic Plastic Fatigue Conditions

2004 ◽  
Author(s):  
Takumi Tokiyoshi ◽  
Toshihide Igari ◽  
Nobuyuki Takao ◽  
Akihiro Kanaya
Keyword(s):  
Fracture Mechanics ◽  
Thermal Fatigue ◽  
Power Plants ◽  
Residual Life ◽  
Cast Steel ◽  
Thermal Power ◽  
Perforated Plate ◽  
Quantitative Prediction ◽  
Reference Stress ◽  
Controlled Conditions

Accurate prediction of the residual life of components under long-term service is urgently needed due to requirements for the reduction of the maintenance costs of thermal power plants. Quantitative prediction of crack growth under displacement-controlled conditions such as thermal fatigue is a key to the fulfillment of this need. In a previous paper, the present authors proposed a simplified prediction method of fracture mechanics parameters such as J and C* of a perforated plate under thermal fatigue, on the basis of the reference stress approach under displacement-controlled conditions. In this paper, the fracture mechanics parameters of a CCT specimen and structural models of CrMoV cast steel under displacement-controlled conditions were numerically and experimenttally examined on the basis of the proposed method. The ratio of the elastic and the inelastic crack opening displacement, as well as the ratio of the elastic and the inelastic load point displacement, was used to correlate the fracture mechanics parameters in the elastic and inelastic region. As a result of the study, the proposed method based on displacement was found to be insensitive to small variation in the predicted results of macroscopic load in comparison with the original reference stress method, and is considered to be applicable to displacement-controlled conditions such as thermal fatigue.

Vibration Characteristics of a Perforated Plate Immersed in Fluid

2012 ◽  
Author(s):  
Tomohiro Ito ◽  
Atsuhiko Shintani ◽  
Chihiro Nakagawa
Keyword(s):  
Nuclear Power ◽  
Power Plants ◽  
Damping Ratio ◽  
Thermal Power ◽  
Perforated Plate ◽  
Vibration Characteristics ◽  
Chemical Plants ◽  
Perforated Plates ◽  
Stiffness Reduction ◽  
Test Models

Perforated plates are used in many mechanical structures in thermal power plants, nuclear power plants, or chemical plants etc. Cylindrical structures made by the perforated plates are also found in many places. However, vibration characteristics of the structures made by perforated plates are not fully clarified, especially for the structures immersed in liquid. The stiffness of the structures becomes smaller than that of ones made by simple plates with no holes, while the mass of the structures also becomes smaller. According to the balance between the stiffness reduction and mass reduction, natural frequencies will be decided. Moreover, added mass and added damping effects are very large in liquid, and are thought to largely change due to holes. In this study, as a fundamental step, a perforated plate is treated. The vibration characteristics such as natural frequency and damping ratio are studied for various hole numbers or various opening ratios by both numerical simulations and simple test models. Vibration tests are conducted in liquid as well as in air.

Development of Compact Small Punch Creep Testing Equipment

2011 ◽  
Author(s):  
Hajime Watanabe ◽  
Akihiro Kanaya ◽  
Junichi Kusumoto ◽  
Takafumi Tsurui
Keyword(s):  
Power Plant ◽  
Thermal Power Plant ◽  
Power Plants ◽  
Residual Life ◽  
Thermal Power ◽  
Creep Property ◽  
Testing Equipment ◽  
Creep Testing ◽  
Small Punch ◽  
Life Evaluation

Japan has many aged thermal power plant facilities and some boilers in such facilities have been in operation for more than 100,000 hours, so the importance of creep residual life evaluation of components exposed to severe conditions has been increasing. Although creep residual life of such components can be evaluated by destructive methods relatively accurately, they significantly affect the component to be sampled, take a long time to carry out and are high-cost. To solve these problems, Kobe Material Testing Laboratory Co., Ltd. and Kyushu Electric Power Co., Inc. have jointly developed compact-sized and less expensive small punch creep testing equipment for accurate creep residual life evaluation. Outer dimensions of developed equipment are 660W × 335D × 807H (mm); weight is 130kg. Small punch creep test can be conducted by this testing equipment, in order to identify creep property using 8mm diameter and 0.5mm thickness specimens taken from tubes or pipes of thermal power plant facilities, and evaluate remaining life. The testing equipment is expected to improve efficiency and reduce costs to evaluate material characteristics and creep residual life for facilities in power plants and various industries.

On-Line Monitoring System for Main Steam Piping of Power Plants

2009 ◽  
Author(s):  
Ning Wang ◽  
Zhengdong Wang ◽  
Yingqi Chen
Keyword(s):  
Power Plant ◽  
Monitoring System ◽  
Remote Monitoring ◽  
Power Plants ◽  
Residual Life ◽  
Thermal Power ◽  
Creep Damage ◽  
Piping System ◽  
On Line ◽  
Main Steam

An on-line life prediction system is developed for remote monitoring of material aging in a main steam piping system. The stress analysis of piping system is performed by using the finite element method. A sensor network is established in the monitoring system. The creep damage is evaluated from strain gages and a relationship is given based on a database between the damage and residual life. Web technologies are used for remote monitoring to predict the residual life for every part of the piping system. This system is useful for safety assessment procedures in thermal power plant, nuclear power plant and petrochemical industries.

scholarly journals Remaining life assessment of a high pressure turbine casing in creep and low cycle service regime

2014 ◽  
Vol 18 (suppl.1) ◽  
pp. 127-138 ◽  
Author(s):  
Gordana Bakic ◽  
Vera Sijacki-Zeravcic ◽  
Milos Djukic ◽  
Bratislav Rajicic ◽  
Marko Tasic
Keyword(s):  
High Pressure ◽  
Stress State ◽  
Steam Turbine ◽  
Thermal Fatigue ◽  
Residual Life ◽  
Thermal Power ◽  
Life Assessment ◽  
Simultaneous Action ◽  
Turbine Casing ◽  
Residual Life Assessment

Thick walled components such as high pressure (HP) steam turbine casings operating under high parameter conditions are subjected to a complex stress state. As a result of that stress state, some parts of HP turbine casing undergo to the creep fatigue caused by the combination of thermal fatigue resulted from repeated start/stop operation and the creep which occurs during long-term operation at high temperature and high-pressure. It is well known that domestic thermal power plants have been in use over 100000 h which means that significant cost is required not only for maintenance, but often for renewal of equipment. Based on comprehensive investigation, the results of residual life assessment of one high pressure steam turbine casing, which belongs to the older turbine generation, taking into account simultaneous action of thermal fatigue and creep, are presented in this paper. Also, the critical flaw crack size of HP turbine casing is determined because this parameter has a strong influence on casing integrity and residual life. The results of residual life assessment provide not only a basis for further maintenance, but also estimated time for reparation or renewal.

A Review on Utilization of Fly- Ash and Pond-Ash as a Partial Replacement of Cement in Concrete Mix Design

2018 ◽  
pp. 413-418
Author(s):  
Harshkumar Patel ◽  
Yogesh Patel
Keyword(s):  
Fly Ash ◽  
Electricity Generation ◽  
Power Plants ◽  
Renewable Energy Sources ◽  
Thermal Power ◽  
Strength Test ◽  
Partial Replacement ◽  
Pond Ash ◽  
Research Activities ◽  
Ash Disposal

Now-a-days energy planners are aiming to increase the use of renewable energy sources and nuclear to meet the electricity generation. But till now coal-based power plants are the major source of electricity generation. Disadvantages of coal-based thermal power plants is disposal problem of fly ash and pond ash. It was earlier considered as a total waste and environmental hazard thus its use was limited, but now its useful properties have been known as raw material for various application in construction field. Fly ash from the thermal plants is available in large quantities in fine and coarse form. Fine fly ash is used in construction industry in some amount and coarse fly ash is subsequently disposed over land in slurry forms. In India around 180 MT fly is produced and only around 45% of that is being utilized in different sectors. Balance fly ash is being disposed over land. It needs one acre of land for ash disposal to produce 1MW electricity from coal. Fly ash and pond ash utilization helps to reduce the consumption of natural resources. The fly ash became available in coal based thermal power station in the year 1930 in USA. For its gainful utilization, scientist started research activities and in the year 1937, R.E. Davis and his associates at university of California published research details on use of fly ash in cement concrete. This research had laid foundation for its specification, testing & usages. This study reports the potential use of pond-ash and fly-ash as cement in concrete mixes. In this present study of concrete produced using fly ash, pond ash and OPC 53 grade will be carried. An attempt will be made to investigate characteristics of OPC concrete with combined fly ash and pond ash mixed concrete for Compressive Strength test, Split Tensile Strength test, Flexural Strength test and Durability tests. This paper deals with the review of literature for fly-ash and pond-ash as partial replacement of cement in concrete.

Sign in / Sign up

Export Citation Format

Share Document