Global Analysis of Shell Key Gasification Equipment Based on Finite Element Method

Author(s):  
Jun Shen

Coal gasification is a key technology for clean coal conversion with high efficiency. During the past decade, more than twenty Shell Key Gasification Equipments (SKGE) used in the Shell Coal Gasification Process (SCGP) have been built in coal-to-chemicals industry in China. SKGE comprise the Gasifier and Syngas cooler connected by Transfer duct. The support skirt of the Gasifier base was fixed, while the Syngas cooler side was supported by a constant hanger (floating support). Therefore the design by rule is not applicable to the strength calculation of pressure vessels of the system. In this paper, a FE model of global analysis of the largest SKGE system in China to date was established which considered thirteen loads and twenty-four load combinations. In this model, FEA software ANSYS was used to calculate the global dynamic effect of this 2000-ton system. The whole structural deformation and stress distribution, force and moment on several specified cross sections of SKGE under different load combinations are also determined within this model, which is the prerequisite and foundation for accurate calculation of each key part (e.g. connection between Transfer duct and Gas reversal chamber), and essential safety of SKGE system.

Author(s):  
Jun Shen ◽  
Yunlong Wu ◽  
Heng Peng ◽  
Yinghua Liu

Coal gasification is a key technology for clean coal conversion with high efficiency. During the past decade, more than twenty Shell Key Gasification Equipments (SKGE) used in the Shell Coal Gasification Process (SCGP) have been built in coal-to-chemicals industry in China. SKGE is composed of Gasifier and Syngas cooler which are connected by Transfer duct. The support skirt of the Gasifier base is fixed, while the Syngas cooler side is supported by a constant hanger (floating support). In this paper, a FE model of the largest 2000-ton SKGE system in China is established by using ANSYS. The global dynamic response under the seismic load is simulated. In order to verify the correction of the calculation, the results are also compared with that by using ABAQUS. Compared to the traditional static analysis, it can be found that the deformation and stress distribution, the force and moment on several specified cross sections of SKGE change over time under seismic load based on the transient dynamic analysis. As the result of the seismic analysis is the prerequisite and foundation for accurate calculation of each key part (e.g. connection between Transfer duct and Gas reversal chamber), the seismic analysis is one of the most important analyses in the Gasification design, which will ensure the essential safety of SKGE system.


2013 ◽  
Vol 295-298 ◽  
pp. 3094-3097 ◽  
Author(s):  
Han Xu Li ◽  
Zi Li Zhang ◽  
Yong Xin Tang

High-efficiency flux was developed to lower the ash fusion temperature of coal LQ and reduce the addition content in coal gasification process. The effect of high-efficiency flux on the coal ash melting temperature and mineral transformation were studied by ash fusion temperature detector and XRD (X-ray diffractometer) respectively in reducing atmosphere. Compared with limestone flux, the high-efficiency flux can decrease the coal ash melting temperature effectively with half addition content. The ash flow temperature (FT) of coal LQ can be lowered to less than 1350°C with the addition of 3% high-efficiency flux ,while limestone flux need to add more than 8% to reach to this temperature. With the high-efficiency flux added, cordierite, anorthite and Mg-Fe-Al oxide were formed at high temperature, which is the main reason to sharply decrease the ash fusion temperature.


Author(s):  
Yanyan Sha ◽  
Jørgen Amdahl ◽  
Cato Dørum

The Norwegian Public Roads Administration is running a project “Ferry Free Coastal Route E39” to replace existing ferry crossings by bridges across eight fjords in western Norway. Since most of the fjords are wide and deep, construction of traditional bridges with fixed foundations is not possible. Therefore, floating bridge concepts are proposed for the fjord-crossing project. Since the floating foundations of the bridges are close to the water surface, the concern of accidental ship collisions is raised. Considering the displacement and speed of the passing ships and the significant compliance of the bridge, interaction between the bridge and the ship can be significant should a collision occur. Many studies have been conducted on ship collision with bridge structures with a special focus on bridge piers. However, the research on ship collision with bridge girders is quite limited. The purpose of this study is to investigate the collision response of a floating bridge for ship–girder collision events. Both the local structural damage and the global dynamic response of the bridge are assessed. Local structural deformation and damage are first investigated by numerical simulations with detailed finite element (FE) models in ls-dyna. Subsequently, the bridge global response to the collision loads is analyzed in usfos using the force–deformation curves from the local analysis. By combining the local and global analysis results, a comprehensive overview of the bridge response during ship–girder collisions can be obtained.


1996 ◽  
Vol 118 (4) ◽  
pp. 285-292 ◽  
Author(s):  
K. Lobachyov ◽  
H. J. Richter

The United States has extensive coal resources; thus, it is important to consider coal as a fuel for electric power production. This work presents a theoretical study of a novel high-efficiency coal-fired power plant. In the proposed combined cycle power plant, the Conoco coal gasification process is linked with solid oxide fuel cells (SOFC) and state-of-the-art gas turbines. The overall efficiency of such a plant can be around 60 percent, considering realistic heat, pressure, and other losses in the different components of the plant. If an additional steam turbine is incorporated, the overall efficiency can be increased to about 62 percent.


2021 ◽  
pp. 002199832110335
Author(s):  
Osman Kartav ◽  
Serkan Kangal ◽  
Kutay Yücetürk ◽  
Metin Tanoğlu ◽  
Engin Aktaş ◽  
...  

In this study, composite overwrapped pressure vessels (COPVs) for high-pressure hydrogen storage were designed, modeled by finite element (FE) method, manufactured by filament winding technique and tested for burst pressure. Aluminum 6061-T6 was selected as a metallic liner material. Epoxy impregnated carbon filaments were overwrapped over the liner with a winding angle of ±14° to obtain fully overwrapped composite reinforced vessels with non-identical front and back dome layers. The COPVs were loaded with increasing internal pressure up to the burst pressure level. During loading, deformation of the vessels was measured locally with strain gauges. The mechanical performances of COPVs designed with various number of helical, hoop and doily layers were investigated by both experimental and numerical methods. In numerical method, FE analysis containing a simple progressive damage model available in ANSYS software package for the composite section was performed. The results revealed that the FE model provides a good correlation as compared to experimental strain results for the developed COPVs. The burst pressure test results showed that integration of doily layers to the filament winding process resulted with an improvement of the COPVs performance.


Author(s):  
Marian Wiatowski ◽  
Roksana Muzyka ◽  
Krzysztof Kapusta ◽  
Maciej Chrubasik

AbstractIn this study, the composition of tars collected during a six-day underground coal gasification (UCG) test at the experimental mine ‘Barbara’ in Poland in 2013 was examined. During the test, tar samples were taken every day from the liquid product separator and analysed by the methods used for testing properties of typical coke oven (coal) tar. The obtained results were compared with each other and with the data for coal tar. As gasification progressed, a decreasing trend in the water content and an increasing trend in the ash content were observed. The tars tested were characterized by large changes in the residue after coking and content of parts insoluble in toluene and by smaller fluctuations in the content of parts insoluble in quinoline. All tested samples were characterized by very high distillation losses, while for samples starting from the third day of gasification, a clear decrease in losses was visible. A chromatographic analysis showed that there were no major differences in composition between the tested tars and that none of the tar had a dominant component such as naphthalene in coal tar. The content of polycyclic aromatic hydrocarbons (PAHs) in UCG tars is several times lower than that in coal tar. No light monoaromatic hydrocarbons (benzene, toluene, ethylbenzene and xylenes—BTEX) were found in the analysed tars, which results from the fact that these compounds, due to their high volatility, did not separate from the process gas in the liquid product separator.


2010 ◽  
Vol 163-167 ◽  
pp. 2112-2117
Author(s):  
Miao Xin Zhang ◽  
Bao Dong Liu ◽  
Peng Fei Li ◽  
Zhi Mao Feng

Corrugated steel plate and surrounding soils are working together to share the load in buried corrugated steel structures. It is complicated to consider the structure-soil interaction, so the finite element method has already become the chief means of complicated structure analysis. Based on a practical project, considering structure-soil interaction, by using the finite element program of ANSYS, the paper set up a 2-D FE model and analyzed the soil pressure, the structural deformation and the internal force under different load conditions in detail. The analysis shows that structure-soil interaction has brought about stresses redistribution of surrounding soils, and adverse effects of soil pressure and displacement were limited. The variation range of soil pressure on the crown of arch increases with the load increases and the peak value of soil pressure approach to the code value and a rebound appears in the vehicle load range. The tendencies of vertical soil displacement are nearly the same to different load conditions, and the peak value of moments has an obvious change and can be influenced greatly by deflective load.


2021 ◽  
Author(s):  
Congbin Jiang ◽  
Dan Wang ◽  
Cuiping Gong ◽  
Gang Zhang ◽  
Wen Gu ◽  
...  

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