scholarly journals Error Quantification of Nusselt Number Analysis in Miniature Heat Sinks: Verification and Validation Assessment

Author(s):  
Mahyar Pourghasemi ◽  
Nima Fathi

Abstract Solution verification is performed to quantify the numerical uncertainty of Nusselt numbers in micro-scale heat sinks obtained from 3-D numerical simulations. A numerical procedure is first developed to calculate local and average Nusselt numbers along 4 different miniature heat sinks. Validation process is performed by comparing the obtained numerical results experimental data. Fairly good agreement between numerical results and experimental data confirms the reliability and accuracy of the proposed numerical procedure. The observed order of accuracy for water flow in a micro-tube with constant uniform heat flux is 1.81 while the observed order of accuracy for conjugate heat transfer of water flow within a microchannel heat sink is estimated as 1.2. The numerical uncertainty for local Nusselt numbers within the investigated microchannel heat sink is estimated to be 0.13.

Author(s):  
M. B. Effat ◽  
M. S. AbdelKarim ◽  
O. Hassan ◽  
M. Abdelgawad

With the advance of miniaturization technology, more and more electronic components are placed onto small electronic chips. This leads to the generation of high amounts of thermal energy that should be removed for the safe operation of these electronic components. Microchannel heat sinks, where electronic chips are liquid cooled instead of the conventional air cooling techniques, were proposed as a means to improve cooling rates. Later on, double layer micro channel heat sinks were suggested as an upgrade to single layer microchannel heat sinks with a better thermal performance. In the present study the effects of increasing the number of layers of the microchannel heat sink to three-layers as well as the effect of changing the flow arrangements (counter and parallel flows) within the three channel layers on the thermal performance of the heat sink were investigated. In all investigated cases the temperature distribution over the base of the microchannel heat sink system and the total pressure drop are reported. A range of mass flow rates from 1×10−4 to 5×10−4 kg/s was considered. Uniform heat flux conditions were considered during the study. COMSOL Multiphysics finite element package was employed for the numerical analysis. Results indicate significant enhancement in the uniformity of the temperature on the processor surface when multi-layer channels were employed, compared to the single-layer case. The uniformity in the temperature distribution was accompanied by reduction of pressure drop across channels for the same mass flow rate and heat flux conditions. The counter flow arrangement showed the best temperature distribution with the uniform heat flux cases.


Author(s):  
M. C. Wu ◽  
Y. C. Lee ◽  
C. H. Peng ◽  
C. J. Fang ◽  
Y. H. Hung

An experimental investigation on the thermal performance of slot jet impinging onto fully-confined and partially-confined heat sinks with plain-plate fins (ppf) is presented. The relevant parameters influencing the convective cooling performance with slot jet impingement include the ratio of heat sink height to jet separation distance (Hs/H), ratio of heat sink height to nozzle width (Hs/Wj) and jet Reynolds number (Rej). The thermal performance of fully-confined ppf heat sinks (Hs/H=1) is experimentally investigated. Besides, an effective theoretical model based on a developing channel flow with an impinging effect is successfully proposed to predict the average Nusselt numbers of fully-confined ppf heat sinks. Furthermore, a new correlation of average Nusselt numbers in terms of Hs/Wj and Rej is proposed for the cases of fully-confined ppf heat sinks. For partially-confined cases, a normalized Nusselt number, [Equation]Nuj/[Equation]Nuj,Hs/H=1, is showed only dependent on Hs/H in the present study. A new correlation of [Equation]Nuj/[Equation]Nuj,Hs/H=1 in terms of Hs/H is proposed. This result manifests that the Nusselt numbers of partially-confined ppf heat sinks can properly be evaluated with the Nusselt numbers of fully-confined heat sinks and the normalized [Equation]Nuj/[Equation]Nuj,Hs/H=1 ratios. Finally, a generalized correlation of average Nusselt numbers in terms of Hs/H, Hs/Wj and Rej, which can be applied to both fully-confined and partially-confined heat sinks, is proposed. The maximum and average deviations between the correlations and the experimental data are 19.7% as well as 4.6%, respectively.


Author(s):  
Ali Kosar ◽  
Chih-Jung Kuo ◽  
Yoav Peles

An experimental study on thermal-hydraulic performance of de-ionized water over a bank of shrouded NACA 66-021 hydrofoil micro pin fins with wetted perimeter of 1030-μm and chord thickness of 100 μm has been performed. Average heat transfer coefficients have been obtained over effective heat fluxes ranging from 4.0 to 308 W/cm2 and mass velocities from 134 to 6600 kg/m2s. The experimental data is reduced to the Nusselt numbers, Reynolds numbers, total thermal resistances, and friction factors in order to determine the thermal-hydraulic performance of the heat sink. It has been found that prodigious hydrodynamic improvement can be obtained with the hydrofoil-based micro pin fin heat sink compared to the circular pin fin device. Fluid flow over pin fin heat sinks comprised from hydrofoils yielded radically lower thermal resistances than circular pin fins for a similar pressure drop.


2021 ◽  
Author(s):  
Mahyar Pourghasemi ◽  
Nima Fathi

Abstract 3-D numerical simulations are performed to investigate liquid sodium (Na) flow and the heat transfer within miniature heat sinks with different geometries and hydraulic diameters of less than 5 mm. Two different straight small-scale heat sinks with rectangular and triangular cross-sections are studied in the laminar flow with the Reynolds number up to 1900. The local and average Nusselt numbers are obtained and compared against eachother. At the same surface area to volume ratio, rectangular minichannel heat sink leads to almost 280% higher convective heat transfer rate in comparison with triangular heat sink. It is observed that the difference between thermal efficiencies of rectangular and triangular minichannel heat sinks was independent of flow Reynolds number.


2021 ◽  
Vol 1163 ◽  
pp. 73-88
Author(s):  
Md Tanbir Sarowar

Microchannel heat sink plays a vital role in removing a considerable amount of heat flux from a small surface area from different electronic devices. In recent times, the rapid development of electronic devices requires the improvement of these heat sinks to a greater extent. In this aspect, the selection of appropriate substrate materials of the heat sinks is of vital importance. In this paper, three boron-based ultra-high temperature ceramic materials (ZrB2, TiB2, and HfB2) are compared as a substrate material for the microchannel heat sink using a numerical approach. The fluid flow and heat transfer are analyzed using the finite volume method. The results showed that the maximum temperature of the heat source didn’t exceed 355K at 3.6MWm-2 for any material. The results also indicated HfB2 and TiB2 to be more useful as a substrate material than ZrB2. By applying 3.6 MWm-2 heat flux at the source, the maximum obtained surface heat transfer coefficient was 175.2 KWm-2K-1 in a heat sink having substrate material HfB2.


Author(s):  
Suchismita Sarangi ◽  
Karthik K. Bodla ◽  
Suresh V. Garimella ◽  
Jayathi Y. Murthy

Conventional microchannel heat sinks provide good heat dissipation capability but are associated with high pressure drop and corresponding pumping power. The use of a manifold system that distributes the flow into the microchannels through multiple, alternating inlet and outlet pairs is investigated here. This manifold arrangement greatly reduces the pressure drop incurred due to the smaller flow paths, while simultaneously increasing the heat transfer coefficient by tripping the thermal boundary layers. A three-dimensional numerical model is developed and validated, to study the effect of various geometric parameters on the performance of the manifold microchannel heat sink. Apart from a deterministic analysis, a probabilistic optimization study is also performed. In the presence of uncertainties in the geometric and operating parameters of the system, this probabilistic optimization approach yields an optimal design that is also robust and reliable. Uncertainty-based optimization also yields auxiliary information regarding local and global sensitivities and helps identify the input parameters to which outputs are most sensitive. This information can be used to design improved experiments targeted at the most sensitive inputs. Optimization under uncertainty also provides a quantitative estimate of the allowable uncertainty in input parameters for an acceptable uncertainty in the relevant output parameters. The optimal geometric design parameters with uncertainties that maximize heat transfer coefficient while minimizing pressure drop for fixed input conditions are identified for a manifold microchannel heat sink. A comparison between the deterministic and probabilistic optimization results is also presented.


Author(s):  
Ling Ling ◽  
Yanfeng Fan ◽  
Ibrahim Hassan

Higher heat flux is produced by Micro-Electro-Mechanical Systems (MEMS) because of their reduced size and increased clock speed. At the mean time, studies of non-uniform heating conditions which are more practical than uniform heating conditions are inadequate and needed urgently. Four nonuniform heating conditions are simulated in the paper. Three heat sinks with different widths of cross-linked channels locating above the center of hotspots are studied and compared to conventional straight microchannel heat sink. Half of the module geometry is chosen to be the computational domain. Two hotspots are placed at the bottom surface. The coolant is water, whose properties are dependent on temperature. Two inlet velocities, 0.5 m/s and 1 m/s, are tested for each heat sink. Temperature profile at the hotspots, pressure drop and total thermal resistance are selected as criteria of evaluating heat sink performance. All heat sinks have better performance when there is an upstream hotspot or the upstream hotspot is subjected to a higher heat flux. Cross-linked channel width of 0.5 mm has the best benefit to obtain better temperature uniformity without increasing the maximum temperature on the bottom surface.


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