Finite Element Simulation of Metal Matrix Composites: Effective Coefficients of Friction and Temperature Fields Under Frictional Loading

2005 ◽  
Author(s):  
Christopher O. Huber ◽  
Sascha Kremmer ◽  
Heinz E. Pettermann
Keyword(s):  
Finite Element ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Particle Volume Fraction ◽  
Matrix Composites ◽  
Particle Volume ◽  
First Case ◽  
Effective Coefficients ◽  
Unit Cells

Computational predictions on the tribological behavior of metal matrix composites (MMCs) are carried out. The influence of particle volume fraction and clustering of particles is investigated at different length scales. Finite Element simulations are performed on unit cells utilizing approaches from the field of ‘continuum mechanics of materials’. Models are based on the work of Segurado et al. [1], who used homogeneous, randomly distributed inclusions in a matrix phase with 30% particle volume fraction. In addition, the present work introduces modified unit cells with 10% volume fraction, with both homogeneous random and clustered distribution (Fig. 1). These modifications are derived from the original cell by either randomly removing inclusions in the first case, or from a predefined area in the second case.

Finite Element Analysis about Effects of Particle Size on Deformation Behavior of Particle Reinforced Metal Matrix Composites

2007 ◽  
Vol 353-358 ◽  
pp. 1263-1266
Author(s):  
Yi Wu Yan ◽  
Lin Geng ◽  
Ai Bin Li ◽  
Guo Hua Fan
Keyword(s):  
Particle Size ◽  
Finite Element ◽  
Metal Matrix Composites ◽  
Deformation Behavior ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Particle Volume Fraction ◽  
Matrix Composites ◽  
Particle Volume ◽  
Element Analysis

By incorporating the Taylor-based nonlocal theory of plasticity, the finite element method (FEM) is applied to investigate the effect of particle size on the deformation behavior of the metal matrix composites. In the simulation, the two-dimensional plane strain and random distribution multi-particles model are used. It is shown that, at a fixed particle volume fraction, there is a close relationship between the particle size and the deformation behavior of the composites. The yield strength and plastic work hardening rate of the composites increase with decreasing particle size. The predicted stress-strain behaviors of the composites are qualitative agreement with the experimental results.

Effect of Strain Gradients and Heterogeneity on Flow Strength of Particle Reinforced Metal-Matrix Composites

2002 ◽  
Vol 124 (2) ◽  
pp. 167-173 ◽  
Author(s):  
D-M. Duan ◽  
N. Q. Wu ◽  
M. Zhao ◽  
W. S. Slaughter ◽  
Scott X. Mao
Keyword(s):  
Particle Size ◽  
Metal Matrix Composites ◽  
Strain Gradient ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Cell Model ◽  
Particle Volume Fraction ◽  
Matrix Composites ◽  
Particle Volume ◽  
Flow Strength

This paper deals with an analysis of the size effect on the flow strength of metal-matrix composites due to the presence of geometrically necessary dislocations. The work is based upon a cell model of uniaxial deformation. The deformation field is analyzed based on a requirement of the deformation compatibility along the interface between the particle and the matrix, which in turn is completed through introducing an array of geometrically necessary dislocations. The results of modelling show that the overall stress-strain relationship is dependent not only on the particle volume fraction but also on the particle size. It has been found that the material length scale in the strain gradient plasticity is dependent on the particle volume fraction, or in other words, on the relative ratio of the particle spacing to the particle size. The strain gradient is, besides the macro-strain and the particle volume fraction, inversely proportional to the particle size.

scholarly journals Predictive Computational Model for Damage Behavior of Metal-Matrix Composites Emphasizing the Effect of Particle Size and Volume Fraction

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2143
Author(s):  
Shaimaa I. Gad ◽  
Mohamed A. Attia ◽  
Mohamed A. Hassan ◽  
Ahmed G. El-Shafei
Keyword(s):  
Finite Element ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Particulate Composites ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Zone Method ◽  
Stress Strain ◽  
The Matrix

In this paper, an integrated numerical model is proposed to investigate the effects of particulate size and volume fraction on the deformation, damage, and failure behaviors of particulate-reinforced metal matrix composites (PRMMCs). In the framework of a random microstructure-based finite element modelling, the plastic deformation and ductile cracking of the matrix are, respectively, modelled using Johnson–Cook constitutive relation and Johnson–Cook ductile fracture model. The matrix-particle interface decohesion is simulated by employing the surface-based-cohesive zone method, while the particulate fracture is manipulated by the elastic–brittle cracking model, in which the damage evolution criterion depends on the fracture energy cracking criterion. A 2D nonlinear finite element model was developed using ABAQUS/Explicit commercial program for modelling and analyzing damage mechanisms of silicon carbide reinforced aluminum matrix composites. The predicted results have shown a good agreement with the experimental data in the forms of true stress–strain curves and failure shape. Unlike the existing models, the influence of the volume fraction and size of SiC particles on the deformation, damage mechanism, failure consequences, and stress–strain curve of A359/SiC particulate composites is investigated accounting for the different possible modes of failure simultaneously.

Finite Element Modeling for Prediction of Residual Stresses in Fiber Reinforced Metal Matrix Composites

1993 ◽  
Author(s):  
Partha Rangaswamy ◽  
N. Jayaraman
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Residual Stresses ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Matrix Material ◽  
Unit Cell ◽  
Experimental Results ◽  
Matrix Composites ◽  
Layer Removal

Abstract In metal matrix composites residual stresses developing during the cool-down process after consolidation due to mismatch in thermal expansion coefficients between the ceramic fibers and metal matrix have been predicted using finite element analysis. Conventionally, unit cell models consisting of a quarter fiber surrounded by the matrix material have been developed for analyzing this problem. Such models have successfully predicted the stresses at the fiber-matrix interface. However, experimental work to measure residual stresses have always been on surfaces far away from the interface region. In this paper, models based on the conventional unit cell (one quarter fiber), one fiber, two fibers have been analyzed. In addition, using the element birth/death options available in the FEM code, the surface layer removal process that is conventionally used in the residual stress measuring technique has been simulated in the model. Such layer removal technique allows us to determine the average surface residual stress after each layer is removed and a direct comparison with experimental results are therefore possible. The predictions are compared with experimental results of an eight-ply unidirectional composite with Ti-24Al-11 Nb as matrix material reinforced with SCS-6 fibers.

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