The Study on Abrasive Wear of Carbon of High Vanadium High Speed Steel Compared With That of High Chromium Cast Iron

Author(s):  
Shizhong Wei ◽  
Jinhua Zhu ◽  
Liujie Xu ◽  
Rui Long

It is studied the carbons abrasive wear property of high vanadium high speed steel compared with that of general high chromium cast iron (Cr20) in this paper. The vanadium content is 10% in the high vanadium high speed steel, and it is a kind of new wear material that has been studied in the past ten years. In the experiment the three materials were used to resist the abrasive wear of Al2O3, the wear test was conducted on a ML-10 abrasive wear-testing machine. The abrasive surfaces, cross-section and sloping -section surfaces were scanned by means of a SEM (JSM-5160LV) device. The typical morphology photos of VC and Cr7C3 were taken in course of abrasive wear, which not only describe the different abrasive wear property of the carbons in the two materials, but also make the cause of the excellent wear property of this HSS clear. The research results have showed that the service lives (V10) are three times longer than that of high chromium cast iron (Cr20). The excellent wear resistance of high vanadium high-speed steel depends on the characters of high hardness, lumpy morphology of VC which are scattered in hard matrix of HSS.

Wear ◽  
1990 ◽  
Vol 135 (2) ◽  
pp. 217-226 ◽  
Author(s):  
Tong Jian-Min ◽  
Zhou Yi-Zhong ◽  
Shen Tian-Yi ◽  
Deng Hai-Jin

2011 ◽  
Vol 228-229 ◽  
pp. 905-908
Author(s):  
Liu Jie Xu ◽  
Shi Zhong Wei ◽  
Ji Wen Li ◽  
Guo Shang Zhang ◽  
Xiang Dong Ma

To increase the wear resistance of components in slurry pump suffering from serious corrosive abrasion, new super high chromium cast iron (SHCCI) which contains 37wt.% chromium approximately and different carbon content were developed based on the high chromium cast iron with 26wt.% Cr (Cr26). The microstructure of SHCCI was investigated by SEM and XRD. The hardness and impact toughness of SHCCI was tested, and the corrosive wear property of SHCCI was also researched using MCF-30 type erosion abrasion tester under H3PO4 medium condition. The results show that the microstructure of SHCCI is composed of carbide of M7C3+M23C6, martensite and retained austenite. With the increase of carbon content, the hardness of SHCCI first increases and then decreases, the toughness increases, and the corrosive wear property decreases. The relative wear resistance of SHCCI is obviously superior to that of Cr26 cast iron, and the maximal relative wear resistance of SHCCI is three times higher than that of Cr26 cast iron.


2015 ◽  
Vol 22 (1) ◽  
pp. 84-90 ◽  
Author(s):  
Ting Sun ◽  
Ren-bo Song ◽  
Xu Wang ◽  
Peng Deng ◽  
Chun-jing Wu

Metals ◽  
2018 ◽  
Vol 8 (8) ◽  
pp. 588 ◽  
Author(s):  
Mojin Zhou ◽  
Yudong Sui ◽  
Xiaoyu Chong ◽  
YeHua Jiang

The abrasive wear resistance of zirconia toughened alumina (ZTA) ceramic particle reinforced high chromium cast iron (HCCI) composites has been systematically investigated using a moving wedge type of apparatus. The results of three-body abrasive wear show that the wear resistance of the composites with honeycomb is three times higher than that of the high chromium cast iron. The wear resistance of the composites with a honeycomb structure is close to that of the layer structure and is higher than that of the HCCI because the honeycomb wall in the cell honeycomb structure is prominent and because the honeycomb core is depressed. The wear mechanisms of the composites are mainly microcutting and fatigue fractures. The honeycomb structure forms a “macrocosmic shadow protection effect” and a “microcosmic shadow protection effect” to protect each composite and to improve the wear resistance of the composites.


2009 ◽  
Vol 416 ◽  
pp. 443-448 ◽  
Author(s):  
Hui Min Chen ◽  
Liu Jie Xu ◽  
Shi Zhong Wei

The expansion curves during the procedure of continuous cooling which high vanadium high speed steel (HSS) was tempered with 250°C, 550°C and 600°C after 1050°C quenching were determined by the Gleeble-1500D thermal simulation test device, and the curves were analyzed subsequently. The hardness and microstructure of high vanadium HSS under different tempering temperatures were analyzed by means of SEM, TEM and X-ray diffraction, and the influence of tempering temperature on the hardness and retained austenite were discussed. At the same time, the wear resistance of the material at different tempering temperatures was studied by the HST-100 friction wear testing machine, and the influence of microstructure on wear resistance was analyzed further. The studies show that the structures are not transformed at 250°C tempering with cooling rate of 0.5°C/s; The retained austenite transformed to martensite at about 390°C when 550°C and 600°C tempering. Wear test shows that the abrasive wear performance is excellent with 550°C tempering after 1050°C quenching because of the decrease of the amount of retained austenite, therefore the heat treatment of 550°C tempering after quenching of high vanadium HSS is optimal.


Author(s):  
Liyang Xiao ◽  
Pingan Xiao ◽  
Liviu Brândușan ◽  
Jinghong Gu ◽  
Zhongtao Li ◽  
...  

15 wt% Cr sintered High Chromium Cast Iron (HCCI) with full density was successfully prepared by Super-solidus Liquid Phase Sintering (SPLS) technique, with water atomized 15 wt% Cr high chromium cast iron powder as initial materials. Its densification behavior and microstructure evolution in SPLS process and mechanical properties were investigated systematically. Additionally, the impact abrasive wear resistance under different impact energies were also analyzed and compared with another sintered HCCI with 20 wt% Cr. The results indicated that sintering temperature has a strong influence on the sintered alloy’s density, hardness, impact toughness and bending strength. The M7C3 type (M is Cr and Fe) carbides were obviously coarsened as temperature increased and their rod-shaped branches were fully developed at the same time, thereby resulting in carbide network formation in the matrix. The reasonable sintering temperature range was 1195–1205 °C, and the optimum mechanical properties had the hardness of 63.9 HRC, bending strength of 2112.65 MPa and impact toughness of 7.92 J/cm2. What is more important impact abrasive wear test results indicated 15 wt% Cr sintered HCCI’s wear resistance could be comparable to 20 wt% Cr sintered HCCI under impact energy 1~3 J/cm2, and it is more cost effective.


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