scholarly journals Study on Ultrasound Welding Process of Aluminum/Copper Dissimilar Metals

2020 ◽  
Vol 121 (14) ◽  
pp. 1400-1410
Author(s):  
Man Tang ◽  
Peilei Zhang ◽  
Zhishui Yu ◽  
Haichuan Shi ◽  
Shaowei Li ◽  
...  
Author(s):  
Sorush Niknamian

Nowadays, welding of dissimilar metals has become significant. In this process, a number of parameters including but not limited to type of electrode, amount of current, preheating temperature, and welding rate, that are essential to be taken into account. For welding of dissimilar metals, various methods are exploited including shielded metal arc welding (SMAW) and gas tungsten arc welding (GTAW). The stimulus for studying welding of 304L stainless steel to pure copper originates from difficulties in joining copper parts of           water-circulating molds to their steel part. In this study, the welding is performed on plates of steel and copper using SMAW, GTAW and combined SMAW+GTAW welding methods with    EL-CuMn2, ENiCrMo-6 and ER70S-4 electrodes. In order to investigate the microstructure and corrosion resistance behavior of welds, the samples were characterized using microstructural study and polarization test. It was observed that among all four welding methods, only combined SMAW+GTAW welding process resulted in successful joint between 304L stainless steel and copper. Both obtained joints possess suitable microstructure and corrosion resistance.


2015 ◽  
Vol 819 ◽  
pp. 45-49 ◽  
Author(s):  
Shamsul Baharin Jamaludin ◽  
Mohd Zahir Abd Latif ◽  
Mohd Noor Mazlee ◽  
Kamarudin Hussin

The effect of welding current on the joining of mild steel and aluminum 6063 has been investigated. The joining was carried using a tungsten inert gas (TIG) welding. The welding currents used were 30 A to 80 A. The formation of intermetallic reaction layers (IML) and tensile shear strength of the joining were investigated. The result showed that tensile shear strength increased as welding current increased up to 55 A. Microstructural analysis showed that intermetallic reaction layer was formed at the interface between steel and aluminum alloy during welding process. The thickness of IML was decreased with decreasing welding current.


2012 ◽  
Vol 233 ◽  
pp. 374-379 ◽  
Author(s):  
Zong Xiang Yao ◽  
De Ping Jiang ◽  
Chao Pan ◽  
Xiao Ming Wang

The research status of welding process between magnesium with steel have been surveyed.This article detailed the laser welding, Laser-TIG hybrid welding, pressure welding,diffusion brazing. The paper pointed out that it is a prominent problem of magnesium to be oxidated easily and existing intermetallic compound in the joint, which will produce adverse effect to property of welded joint. So how to control morphology and existence state of intermetallic compound (IMC) is the key for quality connectors in joining of magnesium with steel.


2013 ◽  
Vol 664 ◽  
pp. 521-524
Author(s):  
Wei Ping Xu ◽  
Li Ming Ke ◽  
Li Xing

The Rotating Extrusion Alloying (REA) is a process which combined friction stir welding process and extrusion technology. In the REA process, dissimilar metals are mixed, cracked, and subjected to high speed, severe pressing deformation, and therefore rapidly alloy at a low temperature. The result shows that REA technology can be alloyed Al-Ti material. Its phases are mainly composed of Al and Al3Ti, which are distributed more evenly in the aluminum. After heat treatment, its phases’ types and pole figures have no significant change, but there is a trend of transition to the non-equilibrium stable phase. Small-angle grain boundaries decrease or even disappear.


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